Related Manuals for Optimum OPTi drill RD 3
Summary of Contents for Optimum OPTi drill RD 3
- Page 1 OPTIMUM M A S C H I N E N - G E R M A N Y Operating Manual Version 1.0.2 Radial drilling machine Part no. 3049030...
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Page 2: Table Of Contents
OPTIMUM M A S C H I N E N - G E R M A N Y Table of contents Safety Type plate ..............................5 Safety instructions (warning notes)......................6 1.2.1 Classification of hazards .......................6 1.2.2 Other pictograms ...........................7 Intended use .............................7 Reasonably foreseeable misuse.......................8... - Page 3 OPTIMUM M A S C H I N E N - G E R M A N Y First commissioning..........................25 3.8.1 Warming up the machine ......................25 Operation Control and indicating elements ......................26 Safety ..............................26 Before starting work ..........................27 Adjusting shift rod ...........................
- Page 4 Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and prod- uct innovations guarantee state-of-the-art products and safety at any time.
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Page 5: Safety
OPTIMUM M A S C H I N E N - G E R M A N Y Safety Glossary of symbols provides further instructions calls on you to act listings This part of the operating instructions ... -
Page 6: Safety Instructions (Warning Notes)
M A S C H I N E N - G E R M A N Y INFORMATION If you are unable to rectify an issue using these operating instructions, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D-96103 Hallstadt, Germany email: info@optimum-maschinen.de Safety instructions (warning notes) 1.2.1 Classification of hazards... -
Page 7: Other Pictograms
If the radial drilling machine is used in any way other than described above, modified without authorization of Optimum Maschinen Germany GmbH, then the geared drill is being used improperly. -
Page 8: Reasonably Foreseeable Misuse
OPTIMUM M A S C H I N E N - G E R M A N Y "Technical specification“ on page 17 WARNING! Extremely severe injuries. It is forbidden to make any modifications or alternations to the operation values of the radial drilling machine! They could endanger the personnel and cause damage to the radial drilling machine. -
Page 9: Qualification Of Personnel
OPTIMUM M A S C H I N E N - G E R M A N Y Nevertheless, there is a residual risk as radial drilling machine operates with at high speeds, with rotating parts, electrical voltage and currents. -
Page 10: Authorized Persons
OPTIMUM M A S C H I N E N - G E R M A N Y operation if this is stated in these instructions and the operating company has explicitly entrusted him with the task. Qualified electrician With professional training, knowledge and experience as well as knowledge of respective standards and regulations, qualified electricians are able to perform work on the electrical sys- tem and recognise and avoid any possible dangers. -
Page 11: User Positions
OPTIMUM M A S C H I N E N - G E R M A N Y Before starting work on electrical parts or operating agents, the following actions must be taken in the order given: disconnect all poles, ... -
Page 12: Safety Check
OPTIMUM M A S C H I N E N - G E R M A N Y 1.9.1 Safety check Check the radial drilling machine before each start-up or at least once per shift. Inform the per- son responsible immediately of any damage, defects or changes in the operating function. -
Page 13: Emergency Stop Push Button
OPTIMUM M A S C H I N E N - G E R M A N Y 1.9.3 EMERGENCY STOP push button CAUTION! The drilling spindle keeps turning for a short time even after actuating the EMERGENCY- STOP push button depending on the preset speed. Only press the EMERGENCY STOP button in a genuine emergency. -
Page 14: Main Switch
OPTIMUM M A S C H I N E N - G E R M A N Y 1.9.5 Main switch WARNING! Dangerous voltage even if the main switch is switched off. The areas marked by the pictogram might contain live parts, even if the main switch is switched off. -
Page 15: Safety During Operation
OPTIMUM M A S C H I N E N - G E R M A N Y 1.11 Safety during operation We specifically point out the dangers when describing the work with and on the radial drilling machine. WARNING! Before switching on the radial drilling machine make sure that there are ... -
Page 16: Mechanical Maintenance
Check if they are working properly! 1.14 Accident report Inform your supervisors and Optimum Maschinen Germany GmbH immediately in the event of accidents, possible sources of danger and any actions which almost led to an accident (near misses). There are many possible causes for "near misses". -
Page 17: Technical Specification
OPTIMUM M A S C H I N E N - G E R M A N Y Technical specification The following information represents the dimensions and indications of weight and the manu- facturer‘s approved machine data. Electrical connection 3x400V ~50 Hz / 60Hz 1.375 KVA Driving power spindle motor 1.1 KW... -
Page 18: Emissions
OPTIMUM M A S C H I N E N - G E R M A N Y Environmental conditions storage and transport -25°C to +55 °C Operating material Water repellent grease, Rack bars Mobilux EP 0 or Mobil Greaserex 47... -
Page 19: T-Slots, Seats For Clamping Table
OPTIMUM M A S C H I N E N - G E R M A N Y T-slots, seats for clamping table Img.2-1: Clamping table, dimension in [mm] Technical specification Version 1.0.2 2017-04-11 Original operating instructions Page 19... -
Page 20: Assembly
OPTIMUM M A S C H I N E N - G E R M A N Y Assembly Unpacking the machine Leave the machine nearby its definite position before unpacking. If the packaging shows signs of possible transport damage, take the necessary precautions not to damage the machine when unpacking it. -
Page 21: Load Suspension Point
OPTIMUM M A S C H I N E N - G E R M A N Y Fasten the loads properly. Never walk under suspended loads! Load suspension point The machine can be raised with a lift truck or forklift truck underneath the packing case. -
Page 22: Installation Plan
OPTIMUM M A S C H I N E N - G E R M A N Y Installation plan Machine substructure Height to collecting tray = 650mm Height to machine foot = 600mm Assembly Page 22 Original operating instructions Version 1.0.2... -
Page 23: Set-Up And Assembly
OPTIMUM M A S C H I N E N - G E R M A N Y WARNING! Risk of toppling the radial drilling machine. Only undo the clamping lever if the machine is anchored firmly to the base. Only loosen the clamping levers for the cantilever if the machine is anchored firmly to the base. -
Page 24: Aligning The Machine
OPTIMUM M A S C H I N E N - G E R M A N Y WARNING! First fix the machine so that it stands stable on the substructure before performing any further installation works or loosen clamping levers. The foundation on which the machine is anchored must have sufficient load bearing capacity. -
Page 25: Electrical Connection
Only use the tool holders (e.g. drill chuck) which were delivered with the machine or which are offered as optional equipment by OPTIMUM. Only use tool holders in the intended admissible speed range. Tool holders may only be modified in compliance with the recommendation of OPTI- MUM or of the manufacturer of the clamping devices. -
Page 26: Operation
OPTIMUM M A S C H I N E N - G E R M A N Y Operation Control and indicating elements Pos. Designation Pos. Designation Clamping lever height adjustment Spindle drive ON / OFF Move hand wheel drilling head... -
Page 27: Before Starting Work
OPTIMUM M A S C H I N E N - G E R M A N Y The machine is in proper working order. The machine is used as prescribed. Follow the operating instructions. All safety devices are installed and activated. -
Page 28: Adjusting Shift Rod
OPTIMUM M A S C H I N E N - G E R M A N Y Examples: Adjusting shift rod Pull out the suitable length of shift rod. When shift rod comes into contact with something or when the workpiece or the clamp breaks loose, the machine must shut down. -
Page 29: Adjusting Of The Drill Head In Height
OPTIMUM M A S C H I N E N - G E R M A N Y Adjusting of the drill head in height Loosen the clamping lever on the column. Adjust the height of drill head with the hand crank. -
Page 30: Switching The Machine On
OPTIMUM M A S C H I N E N - G E R M A N Y Switching the machine on Switch on the master switch. Clamp the cantilever and drill head. Set the step switch of drive motor and observe the direction of rotation. -
Page 31: Unfitting The Drill Chuck
OPTIMUM M A S C H I N E N - G E R M A N Y 4.11.2 Unfitting the drill chuck Switch off the master switch. Drill or chuck with flat tang Move the spindle sleeve down and clamp. Turn the spindle by hand until the ejection open- ings are over each other. -
Page 32: Maintenance
OPTIMUM M A S C H I N E N - G E R M A N Y Maintenance In this chapter you will find important information about Inspection, Maintenance and Repair. ATTENTION! Properly performed regular maintenance is an essential prerequisite for ... -
Page 33: Inspection And Maintenance
OPTIMUM M A S C H I N E N - G E R M A N Y WARNING! Before starting the machine you must be sure that no dangers generated for persons, the machine is not damaged. -
Page 34: Recommended Wear And Tear Parts
If the repairs are carried out by qualified technical personnel, they must follow the indications given in these operating instructions. Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage and operating malfunctions resulting from failure to observe these operating instructions. -
Page 35: Ersatzteile - Spare Parts
OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteile - Spare parts Ersatzteile - Spare parts Version 1.0.2 2017-04-11 Originalbetriebsanleitung... - Page 36 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste - Spare part list Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Schwenkfuß Swivel Base 033350351 Säulenfuß Column Base 033350352...
- Page 37 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste - Spare part list Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. „Ersatzteilliste - Spare 0,55/1,1kW/3Ph/400V/ Motor Motor part list - Elektrische Bauteile - 2,8-3,13A Electric components“...
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Page 38: Einzelteilzeichnung Position Nr.: 31 - Single Drawing Position No. 31
OPTIMUM M A S C H I N E N - G E R M A N Y Einzelteilzeichnung Position Nr.: 31 - Single drawing position no. 31 6-1: Einzelteilzeichnung Position Nr.: 31 Ersatzteilliste - Spare part list Menge Grösse... -
Page 39: Schaltplan - Wiring Diagram
OPTIMUM M A S C H I N E N - G E R M A N Y Schaltplan - Wiring diagram Ersatzteile - Spare parts Version 1.0.2 2017-04-11 Originalbetriebsanleitung... - Page 40 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteile - Spare parts Originalbetriebsanleitung Version 1.0.2 2017-04-11...
- Page 41 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste - Spare part list - Elektrische Bauteile - Electric components Hersteller Artikelnummer Bezeichnung Designation Manufacturer Item no. Sicherungsautomat Circuit breaker HUILONG DZ451-63-D10A...
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Page 42: Malfunctions
OPTIMUM M A S C H I N E N - G E R M A N Y Malfunctions Cause/ Malfunction Solution possible effects Spindle does not turn • Motor circuit breaker has tripped or • Check motor protective switch or is defective. -
Page 43: Appendix 8.1 Copyright
OPTIMUM M A S C H I N E N - G E R M A N Y Appendix Copyright This document is protected by copyright. All derived rights are reserved, especially those of translation, re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means and recording in data processing systems, either partial or total. -
Page 44: Storage
Example: not stackable - do not stack a second packing case on top of the first one. Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored for more than three months or are stored under different environmental conditions than those spec- ified here. -
Page 45: Advice For Disposal / Options Of Reuse
- Non reproducible software errors Any services, which OPTIMUM GmbH or one of its agents performs in order to fulfil any additional warranty are neither an acceptance of the defects nor an acceptance of its obli- gation to compensate. These services neither delay nor interrupt the warranty period. -
Page 46: Disposal Of The Old Device
OPTIMUM M A S C H I N E N - G E R M A N Y 8.5.3 Disposal of the old device INFORMATION Please take care in your interest and in the interest of the environment that all component parts of the machine are only disposed of in the intended and admitted way. -
Page 47: Rohs, 2011/65/Eu
Modified settings Any experiences with the radial drilling machine which might be important for other users Recurring malfunctions Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Fax +49 (0) 951 - 96 555 - 888 email: info@optimum-maschinen.de Appendix Version 1.0.2... - Page 48 M A S C H I N E N - G E R M A N Y EC - declaration of conformity in accordance with the Machinery Directive 2006/42/EC Annex II 1.A The manufacturer/ Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 distributor: D - 96103 Hallstadt...
- Page 49 OPTIMUM M A S C H I N E N - G E R M A N Y Index Speed adjustment ............29 Accessories ............20 Accident report ............16 Assembly ............20 Technical specification ......... 17 Transport .............. 20 Type plate ............... 5 Change information ..........43...
- Page 50 OPTIMUM M A S C H I N E N - G E R M A N Y Page 50 Original operating instructions Version 1.0.2 2017-04-11...