Operation 6-2 To Fit - Perkins 900 Series Workshop Manual

900 Series
To fit
Special requirements
Description
Centralising tool
1 Clean the faces of the timing case cover and of the timing case. Fit a new joint (A1) to the cover, a sealant
is not necessary.
2 Put the cover together with the new joint in position on the timing case and loosely retain the cover, in
balance, with two setscrews. Tighten the setscrews finger tight.
3 Fit the centralising tool (B4) to the nose of the crankshaft. Loosely fit the large washer (B1) and the large
setscrew (B2) for the crankshaft pulley. Engage the tool with the seal housing (B3) and tighten the setscrew
finger tight to centre the cover.
4 Fit the remainder of the setscrews for the cover in their correct positions and fully tighten the M8 setscrews
to 22 Nm (16 lbf ft) 2,2 kgf m and the M6 setscrews to 9 Nm (7 lbf ft) 0,9 kgf m. Remove the setscrew and the
large washer and remove the centralising tool.
5 Fit the coolant pump, see Operation 12-5.
6 Fit the crankshaft pulley, see Operation 5-1.
7 Fit the alternator, see Operation 14-4.
8 Fit the drive belt, see Operation 14-3, and adjust the belt tension, see Operation 14-2.
9 Fill the cooling system with antifreeze of the correct specification, see Operation 12-3.
Note: See "Coolant specification" in Chapter 5 of the User's handbook for details of the correct coolant to be
used in the cooling system.
A
Workshop Manual, TPD 1345E, issue 3
This document has been printed from SPI². Not for Resale
Special tools
Part number
21825571
1
2
3
1 2
B
C0070
Operation 6-2
3
4
6
C0101
93