Perkins WK 1300 Series EDi User Handbook Manual
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Perkins WK 1300 Series EDi User Handbook Manual

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TPD1352E, Issue 4
November 2011
User's
Handbook
1300 Series EDi
WK
WL
WM
WN
WP
WQ
WR
WS

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Summary of Contents for Perkins WK 1300 Series EDi

  • Page 1 TPD1352E, Issue 4 November 2011 User’s Handbook 1300 Series EDi...
  • Page 2 T his publication is written in P erkins Approved Clear E nglish This publication is divided into six chapters: 1 General information 2 Engine views 3 Operation instructions 4 Preventive maintenance 5 Engine fluids 6 Fault diagnosis The following pages contain a detailed table of contents...

  • Page 3: Table Of Contents

    1300 Series EDi Models WK to WS Contents 1 General information Introduction ..................1 Safety precautions ..
  • Page 4 1300 Series EDi Models WK to WS 4 Preventive maintenance Preventive maintenance periods ..............17 Schedules ..................18 How to drain the cooling system ..

  • Page 5: General Information

    The 1300 Series EDi is a family of engines which have an electronic management system. The engines are designed for industrial and agricultural applications from Perkins Engines Limited, a world leader in the design and manufacture of high-performance diesel engines.

  • Page 6: Safety Precautions

    1300 Series EDi Models WK to WS Safety precautions These safety precautions are important. You must refer also to the local regulations in the country of use. Some items only apply to specific applications. Only use these engines in the type of application for which they have been designed. Do not change the specification of the engine.

  • Page 7: How To Care For Your Engine

    Renew the filter canisters and lubricating oil regularly in order to ensure that the inside of your engine remains clean. Ensure that all adjustments and repairs are done by personnel who have had the correct training. Perkins distributors have this type of personnel available. You can also obtain parts and service from your Perkins distributor.

  • Page 8: Engine Preservation

    Use these procedures after the engine is withdrawn from service. Procedure Caution: The procedure for this engine is different to the procedure for other Perkins engines, because of the design of the fuel injection units.

  • Page 9: Parts And Service

    180 degrees. Visibly check for damage or corrosion to the engine. If the engine protection is done correctly according to the above recommendations, no corrosion damage will normally occur. Perkins are not responsible for damage which may occur when an engine is in storage after a period in service.

  • Page 10: Engine Identification

    1296 = Build list number N = Built in the USA 123456U = Engine serial number If you need parts, service or information for your engine, you must give the complete engine number to your Perkins distributor. User’s Handbook, TPD 1352E, issue 4...
  • Page 11 1300 Series EDi Models WK to WS W002 PW250/1 User’s Handbook, TPD 1352E, issue 4...

  • Page 12: Engine Data

    1300 Series EDi Models WK to WS Engine data Number of cylinders ......................6 Cylinder arrangement ...
  • Page 13 1300 Series EDi Models WK to WS User’s Handbook, TPD 1352E, issue 4...
  • Page 14 This page is intentionally blank...

  • Page 15: Engine Views

    1300 Series EDi Models WK to WS Engine views Introduction Perkins engines are built for specific applications and the views which follow do not necessarily match your engine specification. Location of engine parts Front and left side view 1 Fan...
  • Page 16 1300 Series EDi Models WK to WS Rear and right side view 16 Rear lift bracket 24 Front lift bracket 17 Engine breather pipe 25 Coolant temperature sensor 18 Turbocharger 26 Alternator 19 Wastegate 27 Tensioner for the drive belt 20 Flywheel 28 Canister for the coolant filter / inhibitor 21 Flywheel housing...

  • Page 17: Operation Instructions

    1300 Series EDi Models WK to WS Operation instructions How to start the engine Temperature of 15°C (60°F) to -10°C (14°F) Several factors affect engine start, for example: The power of the batteries The performance of the starter motor The viscosity of the lubricating oil The installation of a cold start system.
  • Page 18 1300 Series EDi Models WK to WS 5 Locate and correct the problem. Always ensure that the engine and starter motor are stationary before the starter motor is engaged again. When the engine starts, check that the lubricating oil pressure exceeds 138 kPa (20 lbs/in ) 1,4 kgf/cm within the first 10 seconds, see "Engine data"...

  • Page 19: How To Start An Engine With An Ether Start System

    1300 Series EDi Models WK to WS How to start an engine with an ether start system Ambient temperature below -20°C (-4°F) Caution: Ether is very flammable and is toxic. Apply the safety precautions on the container for the use and storage of ether and for the disposal of empty containers.

  • Page 20: How To Stop The Engine

    1300 Series EDi Models WK to WS How to stop the engine Turn the engine start key to the "OFF" position. It is recommended that the engine is operated at idle speed for three to five minutes before the engine is stopped.

  • Page 21: Preventive Maintenance

    1300 Series EDi Models WK to WS Preventive maintenance Preventive maintenance periods These preventive maintenance periods apply to average conditions of operation. Check the periods given by the manufacturer of the equipment in which the engine is installed. Use the periods which are shortest . When the operation of the engine must conform to the local regulations these periods and procedures may need to be adapted to ensure correct operation of the engine.

  • Page 22: Schedules

    1300 Series EDi Models WK to WS Schedules The schedules which follow must be applied at the interval (hours or months) which occur first. Every day or every 8 hours Every 5000 hours Every 450 hours or 6 months Every 6700 to 7500 hours Every 900 hours or 12 months Annually Every 3600 hours or 24 months...

  • Page 23: How To Drain The Cooling System

    7 Renew the canister, part number 26550001, of the coolant filter. Caution: The canister contains a corrosion inhibitor which is circulated around the cooling system as the coolant passes through the canister. It is important that only the genuine correct Perkins canister is used. W005 W006 User’s Handbook, TPD 1352E, issue 4...

  • Page 24: How To Fill The Cooling System

    1300 Series EDi Models WK to WS How to fill the cooling system Caution: See "Coolant specification" on page 31 for details of the correct coolant to be used in the cooling system. If coolant is added to the system during service, it must consist of the same original mixture as used to fill the system.

  • Page 25: How To Renew The Canister Of The Coolant Filter / Inhibitor

    Caution: The canister contains a corrosion inhibitor which is circulated around the cooling system as the coolant passes through the canister. It is important that only the genuine correct Perkins canister is used. Note: There are two types of coolant filter head: Type 1 1 When the engine has cooled, remove the radiator filler cap to release the system pressure.

  • Page 26: How To Check The Drive Belt

    1300 Series EDi Models WK to WS How to check the drive belt There is no need to check the tension of the belt as the tension is set automatically. The condition of the belt should be checked. The belt should be renewed if there are cracks in the belt or if the belt is contaminated by oil or grease.

  • Page 27: Fuel Pre-Filter

    Do not use a strap wrench. 6 Eliminate the air from the fuel filter, see page 24. Caution: It is important that only the genuine Perkins parts are used. The use of wrong parts could damage the fuel injector units.

  • Page 28: How To Eliminate Air From The Fuel System

    1300 Series EDi Models WK to WS How to eliminate air from the fuel system If air enters the fuel system, it must be eliminated before the engine can be started. Air can enter the system if: The fuel tank is drained during normal operation. The low-pressure fuel pipes are disconnected.

  • Page 29: How To Renew The Lubricating Oil

    1300 Series EDi Models WK to WS How to renew the lubricating oil 1 Operate the engine until it is warm. 2 Stop the engine. 3 Put a container with a capacity of approximately 30 litres (6.5 UK gallons) 32 US quarts beneath the sump. Remove the sump drain plug (A1) and its washer and drain the lubricating oil from the sump.

  • Page 30: How To Renew The Canister Of The Lubricating Oil Filter

    1300 Series EDi Models WK to WS How to renew the canister of the lubricating oil filter 1 Put a tray under the filter to retain spilt lubricating oil. 2 Clean thoroughly the outside surfaces of the filter assembly. 3 Use a strap wrench or similar tool to loosen the filter canister. Remove and discard the canister. Ensure that the adaptor (A1) is secure in the filter head.

  • Page 31: Air Filter

    1300 Series EDi Models WK to WS Air filter Environmental conditions have an important effect on the frequency at which the air filter needs service. The filter element must be cleaned or renewed according to the manufacturer's recommendations. Restriction indicator The restriction indicator for these engines must work at a pressure difference of 635 mm (25 in) of water gauge.

  • Page 32: How To Set The Valve Tip Clearances

    1300 Series EDi Models WK to WS How to set the valve tip clearances The valve tip clearance is checked with feeler gauges between the top of the valve stem and the rocker lever (B), with the engine cold. The correct clearance for the inlet valves and the exhaust valves is 0,64 mm (0.025 in).

  • Page 33: Engine Fluids

    If you need advice on adjustments to an engine setting or to the lubricating oil change periods which may be necessary because of the standard of the available fuel, consult the Technical Service Department of Perkins International Limited at Peterborough or your nearest Perkins Distributor.

  • Page 34: Lubricating Oil Specification

    1300 Series EDi Models WK to WS Lubricating oil specification The specification of lubricating oil that is recommended for these engines are API CI-4 or DHD-1. This specification of lubricating oil will provide the necessary protection for your engine. A higher specification of lubricating oil is acceptable.

  • Page 35: Coolant Specification

    The recommendations indicated below can help to maintain a good cooling system and to protect it against frost and/or corrosion. If the correct procedures are not used, Perkins cannot be held responsible for frost or corrosion damage. 1 If it is possible, use clean soft water in the coolant.
  • Page 36 This page is intentionally blank...

  • Page 37: Fault Diagnosis

    1300 Series EDi Models WK to WS Fault diagnosis Problems and possible causes Possible causes Problem Checks by the workshop Checks by the user personnel The starter motor turns the engine too slowly 1, 2, 3, 4 5, 6, 7, 8, 9, 10, 12, 13, 37, 38, 42, 43, 44, 66, 67, 68, The engine does not start 14, 15, 17...

  • Page 38: List Of Possible Causes

    1300 Series EDi Models WK to WS List of possible causes 1 Battery capacity low. 2 Bad electrical connections. 3 Fault in starter motor. 4 Wrong grade of lubricating oil. 5 Starter motor turns engine too slowly. 6 Fuel tank empty. 7 Spare.
  • Page 39 1300 Series EDi Models WK to WS 47 Lubricating oil pump is worn. 48 Relief valve does not close. 49 Relief valve does not open. 50 Relief valve spring is broken. 51 Fault in suction pipe of lubricating oil pump. 52 Piston is damaged.

  • Page 40: California Proposition 65 Warning

    Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling. © 2011 Perkins Engines Company Limited All Rights Reserved...

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