Related Manuals for H.C Duke & Son Arby's Electro Freeze Compact Series
Summary of Contents for H.C Duke & Son Arby's Electro Freeze Compact Series
- Page 1 OPERATOR’S MANUAL with Replacement Parts List COMPACT SERIES SHAKE FREEZER Model CS704 185260 - 6/17 H. C. Duke & Son, LLC P/N 185260 June 2017 Printed in U.S.A.
- Page 3 Operator’s Manual for the Electro Freeze Model CS704 Compact Series Flavor Injected Shake Freezer All contents © Copyright 2017 H.C. Duke & Son, LLC, 2116 Eighth Avenue, East Moline, Illinois 61244...
- Page 4 ELECTRO FREEZE Shake Model CS704 SAFETY FIRST! Follow these four steps to safety ..1. Recognize Safety Information ..Look for this safety alert symbol throughout this manual. When you see this symbol on your freezer or in this manual, be alert to the potential for personal injury.
- Page 5 ELECTRO FREEZE Shake Model CS704 SAFETY FIRST! 4. Definitions ..Trained person (or Operator): A person who has been trained in the basic operation of the freezer. This person is knowledgeable in the operation of machine startup, stopping, filling, and basic cleaning, disassembly, washing, and sanitation of the freezer. Freezer Technician: A person who has been trained by a factory representative, or an experienced and qualified service person, to perform more complicated operations such as freezer installation, maintenance repairs, component replacement , is aware of...
- Page 6 ELECTRO FREEZE Shake Model CS704 Safety Decal Locations Do not attempt to operate the freezer You may contact your local authorized until all safety precautions and operating Electro Freeze Distributor, as follows: instructions in this manual are read and Name: understood.
- Page 7 ELECTRO FREEZE Shake Model CS704 Safety Decal Locations P/N HC165126 P/N HC165025...
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Page 8: Table Of Contents
ELECTRO FREEZE Shake Model CS704 Table of Contents SECTION DESCRIPTION PAGE SAFETY ...................ii SAFETY DECALS LOCATIONS ..........iv PART I INTRODUCTION ................1 NOTE TO INSTALLER ..............1 2.1. Uncrating and Inspection ..............2 2.2. Installation ..................2 Electrical Connections ..............3 SPECIFICATIONS ................3 Particulars..................3 Data Plate ..................4 Reference Information ..............4 Installation Date ................4... - Page 9 ELECTRO FREEZE Shake Model CS704 Table of Contents - continued SECTION DESCRIPTION PAGE START-UP INSTRUCTIONS .............23 Sanitizing ..................23 Priming ............24 Dispensing Milk Shakes ..............25 DAILY PROCEDURES ..............26 9.1 Night or Idle Operation ..............26 9.1.1 General Cleaning ..............26 9.1.2 Operation ................27 9.2 Draining Product From Freezer ............
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Page 11: Introduction
ELECTRO FREEZE Shake Model CS704 Introduction This freezer is designed to produce four If you require technical assistance, please flavors of milkshakes plus vanilla, with contact your local authorized Electro a temperature range of 24° to 30°F (-4° Freeze Distributor, as follows: to -1°C). -
Page 12: Uncrating And Inspection
ELECTRO FREEZE Shake Model CS704 Uncrating and Inspection 1. Remove the carton from the pallet, CAUTION and move the machine as close as Be sure to properly possible to the permanent location. support the machine when removing bolts and 2. Remove the shipping bolts on the installing legs or casters. -
Page 13: Electrical Connections
ELECTRO FREEZE Shake Model CS704 Electrical Connections 3. Supply voltage must be within CAUTION ±10% of voltage indicated on the All materials and nameplate. Request your local power connections must conform company to correct any voltage problem. to local requirements and be in compliance with the 4. -
Page 14: Data Plate
ELECTRO FREEZE Shake Model CS704 Data Plate The data plate provides important Model: information that the operator should Ser. No. ~ Volts: record and have available for parts Wire: ASSEMBLED IN USA ordering, warranty inquiries and service requests. SINGLE UNIT Cyl. -
Page 15: Dimensions
ELECTRO FREEZE Shake Model CS704 Dimensions Figure 3-2 Electro Freeze Model CS704 Dimensions 185260... -
Page 16: Part Names And Functions
ELECTRO FREEZE Shake Model CS704 Part Names and Functions Figure 4-1 Head Assembly 185260... - Page 17 ELECTRO FREEZE Shake Model CS704 Part Names and Functions — continued The following part names and descriptions refer to figure 4-1. COVER - ASSY FLEX SHAFT: Protects 15.) BUSHING - MIXER SHAFT: Holds the from accidental contact with rotating mixing shaft in place. Prevents wear shaft.
- Page 18 ELECTRO FREEZE Shake Model CS704 Part Names and Functions — continued BLADE-SCRAPER SEAL(CUP)-BEATER SHAFT WASHER-DOUBLE SHAFT SEAL SEAL(CUP)-BEATER SHAFT SHAFT-BEATER BLADE-SCRAPER Figure 4-2 Beater Shaft Assembly The following part names and descriptions refer to figure 4-2. 1.) SHAFT - BEATER: Rotates in the freezing cylinder, blending air and mix and ejecting product.
- Page 19 ELECTRO FREEZE Shake Model CS704 Part Names and Functions — continued O-Ring Tube-Mix Feed Insert-Assy. Mix Feed O-Ring Figure 4-3 Mix Feed Tube The following part names and descriptions refer to figure 4-3. TUBE - MIX FEED: Meters the correct amount of mix and air into the freezing cylinder from the hopper.
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Page 20: Operator Controls & Indicators
ELECTRO FREEZE Shake Model CS704 Operator Controls Figure 5-1 The following paragraphs describe the operator controls and indicators. CAUTION Refer to figure 5-1 for location of these Test operation of the head switch controls and indicators on the freezer. prior to placing the freezer in service. -
Page 21: Rinse Switch
ELECTRO FREEZE Shake Model CS704 Operator Controls — continued Prime / Calibrate This push button switch is used for priming and calibrating the flavor syrups. With the syrup switch in the “ON” position, the selector switch (5) in “AUTO” and a flavor selection (8) made, pressing this button will activate the pump for that flavor to flush and prime the flavor... -
Page 22: Flavor Selection Buttons
ELECTRO FREEZE Shake Model CS704 Operator Controls — continued Rinse Switch This momentary switch activates the rinse water solenoid valve and the spinner motor to rinse the mixing chamber between flavor changes to eliminate flavor carryover. Flavor Selection Buttons (8) These push buttons are used to select the flavor of shake to be dispensed. -
Page 23: Disassembly And Cleaning
ELECTRO FREEZE Shake Model CS704 Disassembly and Cleaning The cleaning and sanitizing instructions CAUTION explained in this manual are required to To avoid electrical shock or maintain a clean, sanitary freezer. The contact with moving parts, freezer should be disassembled, cleaned, make sure all switches are in reassembled, lubricated and sanitized to the “OFF”... -
Page 24: 6.2 Disassembly Instructions
ELECTRO FREEZE Shake Model CS704 6.2 Disassembly Instructions Figure 6-2 Dispense Head Assembly 185260... - Page 25 ELECTRO FREEZE Shake Model CS704 6.2 Disassembly Instructions — continued CAUTION 5. Remove the actuator rod (16) by To avoid electrical shock lifting up and swing out. or contact with moving parts, make sure all 6. Hold onto the bottom of the switches are in the “OFF”...
- Page 26 ELECTRO FREEZE Shake Model CS704 6.2 Disassembly Instructions — continued BLADE-SCRAPER SEAL(CUP)-BEATER SHAFT WASHER-DOUBLE SHAFT SEAL SEAL(CUP)-BEATER SHAFT SHAFT-BEATER BLADE-SCRAPER Figure 6-3 Beater Shaft Assembly 11. Remove the beater bearing bushing (figure 6-2, 3) and beater shaft (figure 6-3) from the cylinder. Then remove the scraper blades (2) and shaft seal (3,4) from the beater shaft (1).
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Page 27: 6.3 Cleaning Instructions
ELECTRO FREEZE Shake Model CS704 6.3 Cleaning Instructions 2. Wash all parts removed from the CAUTION freezer thoroughly with a dish detergent To prevent bacteria growth, solution. Clean the following parts with the remove all O-rings when appropriate supplied brush: cleaning. - Page 28 ELECTRO FREEZE Shake Model CS704 Cleaning Instructions — continued c. The shaft cup seal, washer, and plunger O-ring grooves (figure 6-7). d. The beater shaft and the scraper blade pin holes, shown in figure 6-8. e. The mixer shaft and bushing. g.
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Page 29: Assembly
ELECTRO FREEZE Shake Model CS704 Assembly Correct assembly of the freezer is essential to prevent leakage of the product and damage to the freezer. To assemble the freezer, you will need an approved lubricant (such as Compound 7). Make sure all parts of the assemblies have been washed and sanitized before assembling. - Page 30 ELECTRO FREEZE Shake Model CS704 Assembly — continued Figure 7-4 Head Assembly 185260...
- Page 31 ELECTRO FREEZE Shake Model CS704 Assembly — continued 6. See figure 7-4 and o-ring chart 13. Install the dispensing head in the replacement parts section of this onto the freezer by tilting the top of the manual. Install the head o-ring (2) into the head towards you, aligning the studs groove on the back of the dispense head with the holes in the head, and sliding...
- Page 32 ELECTRO FREEZE Shake Model CS704 Assembly — continued 21. See Figure 7-6. Install the o-ring (3) on the mix feed insert (2) and O-Ring O-Ring lubricate. Then install the o-rings (4) on Tube-Mix Tube-Mix Feed the mix feed tube (1) lightly lubricate. Feed Place the insert inside the mix feed tube.
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Page 33: Start-Up Instructions
ELECTRO FREEZE Shake Model CS704 Start-up Instructions Sanitizing The sanitizing instructions explained in Important: Do not insert any tools or objects into this section are procedures to remove bacteria and maintain a clean, sanitary the mix feed port or head dispensing freezer. -
Page 34: Priming
ELECTRO FREEZE Shake Model CS704 Priming Important: Priming the freezer removes all excess air and sanitizer from the freezing cylinder Failure to completely remove sanitizer and sets the proper overrun for the first or water from the freezing cylinder cylinder of product. Always have clean, before placing in “AUTO”... -
Page 35: 8.2 Dispensing Milk Shakes
ELECTRO FREEZE Shake Model CS704 8.2 Dispensing Milk Shakes CAUTION DO NOT touch or get too close to moving parts. Clothing, jewelry, hair or other body parts may become caught in the machine and result in personal injury. 1. Place the syrup pump switch (1) 6. -
Page 36: Daily Procedures
ELECTRO FREEZE Shake Model CS704 Daily Procedures Night or Idle Operation 9.1.1 General Cleaning 1. Remove the spinner flex shaft cover assembly (1) in preparation to disassemble the shake mix chamber (9). SAFETY NOTE: Removal of the flex shaft cover disables the spinner motor. 2. -
Page 37: Operation
ELECTRO FREEZE Shake Model CS704 9.1.2 Operation 1. In areas where state and local 4. Check mix level in hopper to health codes allow, leave the Selector ensure that there is enough mix to Switch in the “AUTO” position and the keep the indicator light off, add mix if syrup switch to the “OFF”... -
Page 38: Draining Product From Freezer
ELECTRO FREEZE Shake Model CS704 Draining Product from Freezer NOTE: It is your responsibility to be 11. Follow with 2 gallons of warm aware of and conform to the requirements water and repeat until the freezer for meeting local, state, and federal laws dispenses clear water. -
Page 39: Product Information
ELECTRO FREEZE Shake Model CS704 Product Information 10.1 Overrun As mix is frozen in the freezing cylinder, c. Remove the liquid mix and fill the air is incorporated into the mix to increase same container with frozen product. Be its volume, as well as enhance the taste sure there are no voids or air spaces in and texture of the finished product. -
Page 40: Syrup Flavor System
ELECTRO FREEZE Shake Model CS704 Syrup Flavor System The syrup flavor system is included with allows you to serve a vanilla shake and all CS704 shake freezers. This system four other flavors by the press of a button. 11.1 Syrup Line Disassembly and Sanitizing Important: allowing the syrup from the tube and hose Do not use the “AUTO”... - Page 41 ELECTRO FREEZE Shake Model CS704 11.1 Syrup Line Disassembly and Sanitizing - continued 7. Disconnect each outlet hose from mix chamber and mixing shaft from the pump. Remove each pump head from the dispense head. Take parts to the sink, body by twisting 15°...
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Page 42: Syrup Line Assembly And Sanitizing
ELECTRO FREEZE Shake Model CS704 11.2 Syrup Line Assembly And Sanitizing Important: Line up the center of the pump head to fit The chocolate syrup is a different into the pump drive housing mounted on viscosity and requires different the cabinet back wall, turn until it snaps hoses. - Page 43 ELECTRO FREEZE Shake Model CS704 11.2 Syrup Line Assembly and Sanitizing - continued Important: e. Select a syrup flavor by pushing the proper button then press Do not use unapproved sanitizer the syrup prime/calibrate button (see or laundry bleach. These materials figure 11-4 item 2).
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Page 44: Syrup Calibration
ELECTRO FREEZE Shake Model CS704 11.3 Syrup Calibration NOTE: Time how long it takes to fill 11. Repeat steps 2 and 3 to check a medium shake and calibrate the calibration. If further adjustment is needed syrup pumps so that 1½ oz. of syrup is repeat steps 5 through 10. -
Page 45: Routine Maintenance
ELECTRO FREEZE Shake Model CS704 Routine Maintenance Electro Freeze recommends the following schedule to help maintain your equipment in like-new operating condition. Take the time to learn and perform these routine procedures and receive in return many years of valuable service from your freezer. - Page 46 ELECTRO FREEZE Shake Model CS704 Routine Maintenance — continued MONTHLY MONTHLY B. Test Flex Cover Switch. A. Test Head Switch. The flex cover switch feature is designed to The head switch feature is designed prevent the spinner shaft from being accidentally to prevent the beater shaft from being activated.
- Page 47 ELECTRO FREEZE Shake Model CS704 Routine Maintenance -— continued QUARTERLY A. Air Condenser. Freeze Distributor to remove dirt, lint and dust. Important: Never use a screwdriver or sharp B. Refrigeration System object to clean between fins. Have your Electro Freeze Distributor check Both air and water cooled freezers have the refrigeration system and make any an air condenser.
- Page 48 ELECTRO FREEZE Shake Model CS704 Routine Maintenance -— continued Winter Storage To protect the unit during seasonal shutdown, it is important to store the CS700 Shake Freezer properly. Please use the following procedures: Disconnect all power to the freezer. Disassemble and wash all parts that come into contact with the mix with a warm, mild detergent solution.
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Page 49: Troubleshooting Tables
ELECTRO FREEZE Shake Model CS704 Troubleshooting Charts SAFETY THIS SAFETY ALERT SYMBOL IDENTIFIES IMPORTANT PERSONAL SAFETY MESSAGES IN THIS MANUAL. WHEN YOU SEE THIS SYMBOL, BE ALERT TO THE POSSIBILITY OF PERSONAL INJURY. DO NOT ATTEMPT TO CONTINUE UNTIL THE SAFETY PRECAUTIONS ARE THOROUGHLY UNDERSTOOD. CAUTION All maintenance adjustments must be done by an Electro Freeze Distributor or authorized service technician. - Page 50 ELECTRO FREEZE Shake Model CS704 13 Troubleshooting Charts — continued PROBLEM PROBABLE CAUSE REMEDY Freezer unplugged. Plug in freezer. Fuse or breaker blown at Make sure your freezer is main disconnect. connected to a separate circuit independent from any other electrical equipment. Have technician check fuse or breaker size and check for low voltage;...
- Page 51 ELECTRO FREEZE Shake Model CS704 13 Troubleshooting Charts — continued PROBLEM PROBABLE CAUSE REMEDY No product in hopper. Fill hopper. Product dispenses slowly out of Product too cold. See “Dispensed product too dispensing head. hard.” Mix feed tube not open. Check mix feed tube setting.
- Page 52 ELECTRO FREEZE Shake Model CS704 Troubleshooting Charts — continued PROBLEM PROBABLE CAUSE REMEDY No product in hopper. Fill hopper. Product dispenses slowly out of Product too cold. See “Dispensed product too dispensing head. hard.” Mix feed tube not open. Check mix feed tube setting. Defective torque control.
- Page 54 REPLACEMENT PARTS MANUAL with ILLUSTRATIONS COMPACT SERIES uality arts SHAKE FREEZER PROTECT Model CS704 YOUR EQUIPMENT 185260-01 6/17 reezer xcellent ondItIon lwAYs ontAct lectro reeze IstrIbutor eplAcement Arts H.C. Duke & Son, LLC P/N 185260-01 June 2017 Printed in U.S.A.
- Page 56 ELECTRO FREEZE Shake Model CS704 Replacement Parts Orders You must have the serial number of your Name: _______________________ freezer when ordering parts — parts may Adress:_______________________ differ with a particular serial number of the same model. ______________________________ Parts are listed using terminology that Phone:________________________ best fits the function of the part.
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Page 57: Figure 1 Head Assembly
ELECTRO FREEZE Shake Model CS704 Figure 1 Head Assembly Item Part No. Description Item Part No. Description * ..HC121006-03 Head-Assy. Complete 4 Flavor 13 ..HC135182 ..Post-Pivot 1 ..HC121020 ..Cover-Assy Flex Shaft 14 ..HC141150 ..Plunger-Dispensing 5 Flavor 2 ..HC160622 ..O-ring (Head) 15 ..HC141151 .. -
Page 58: Figure 2 Beater Shaft Assembly
ELECTRO FREEZE Shake Model CS704 Figure 2 Beater Shaft Assembly Item Part No. Description 1 ....HC118708 Beater-Assy. Shake Short 2 ....HC140900 Blade-Scraper Shake Non Rev 3* ....HC137593 Washer-Double Shaft Seal 4* ....HC160557 Seal-Beater Shaft * Can be ordered together HC115525 Seal-Assy. -
Page 59: Figure 3 Mix Feed Tube Assembly
ELECTRO FREEZE Shake Model CS704 O-Ring Tube-Mix Feed Insert-Assy. Mix Feed O-Ring Figure 3 Mix Feed Tube Assembly Item Part No. Description * ..HC120666..Tube-Assy. Mix Feed .313 1 ..HC140721..Tube-Mix Feed .313 Orifice 2 ..HC120664..Insert-Assy. Mix Feed (Regulator) 3 ..HC160611.. -
Page 60: Figure 4 Plunger Box
ELECTRO FREEZE Shake Model CS704 Figure 4 Plunger Box Item Part No. Description 1 ..HC150985 ..Fuse-Fast AGC 1.0A 1/4 x 1-1/4 2 ..HC150984 ..Breaker-Circuit 0.7A 3 ..HC121011 ..Switch-Assy. Plunger (See Figure 5) HC162303 ..Spring-Plunger Rod HC150456 ..Switch-Snap Button 4 ..HC150452 .. -
Page 61: Figure 5 Switch Assembly
ELECTRO FREEZE Shake Model CS704 Figure 5 Switch Assembly Item Part No. Description * ..HC121011 ..Switch-Assy. Plunger Shake Pres 1 ..HC162303 ..Spring-Plunger Rod 2 ..HC159973 ..Screw-RDHM #6-32 x 2 Zn 3 ..HC141209 ..Guard-Switch Assembly 4 .. -
Page 62: Figure 6 Electrical Box
ELECTRO FREEZE Shake Model CS704 Figure 6 Electrical Box Item Part No. Description 1 ....HC151414 ..Capacitor-Start 2 ....HC150244 ..Capacitor-Run 3 ....HC151474 ..Relay-Compressor Start 4 ....IC574100325..Transformer-75VA / 24VAC / MURD 5 ....HC119989 ..Kit-Thermostat & Retainer 6 ....HC150890 ..Rectifier-Bridge 7 .... -
Page 63: Figure 7 Syrup System
ELECTRO FREEZE Shake Model CS704 Figure 7 Syrup System View (Sheet 1 of 2) VIEW FROM BACK SIDE OF HC121066-03 BACKET-ASSY FLAVOR PUMPS 185260... - Page 64 ELECTRO FREEZE Shake Model CS704 Figure 7 Syrup System View (Sheet 1 of 2) Item Part No. Description 1 ..HC121100 ..Kit-Tube Assy. Syrup Yellow and Coupling 2 ..HC121101 ..Kit-Tube Assy. Syrup Brown and Coupling 3 ..HC121102 ..Kit-Tube Assy. Syrup Red and Coupling 4 ..
- Page 65 ELECTRO FREEZE Shake Model CS704 Figure 8 Panel View (Sheet 1 of 2) 185260...
- Page 66 ELECTRO FREEZE Shake Model CS704 Figure 8 Panel View (Sheet 1 of 2) Item Part No. Description 1 ..HC141185 ..Panel-Rear 2 ..HC141180 ..Panel-Side RH 3 ..HC150541 ..Light-Indicator 28v ADD MIX 4 ..HC196261 ..Cover-Drip Tray 5 ..HC196260 ..Tray-Drip 5A ..HC140738 ..Retainer-Drip Tray (Not Shown) 6 ..HC121017 ..Panel-Assy.
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Page 67: Figure 9 Side/Rear View
ELECTRO FREEZE Shake Model CS704 Figure 9 Side View (Sheet 1 of 2) 185260... - Page 68 ELECTRO FREEZE Shake Model CS704 Figure 9 Side View (Sheet 1 of 2) 185260...
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Page 69: Figure 10 Drive Shaft & Bearing Assembly
ELECTRO FREEZE Shake Model CS704 Figure 10 Drive Shaft and Bearing Assembly Item Part No. Description * .....HC120946 ..Bearing-Assy. Rear 1 ....HC130189 ..Spacer-Rear Bearing 2 ....HC153024 ..Bearing-Ball 1.00 ID x 2.0472 OD 3 ....HC153025 ..Stamping-Retainer Plate 4 ....HC153026 ..Stamping-Main 5 ....HC160105 ..Nut-Hex 5/16-18 ZN 6 ....HC160142 ..Washer-Lock 5/16 ZN 7 ....HC160415 ..Bolt-Carriage 5/16-18 x 3 ZN 8 ....HC140824 ..Shaft-Drive... -
Page 70: Accessories
ELECTRO FREEZE Shake Model CS704 Accessories Part No. Description HC162548 ....Adhesive-Filter Spray HC196109 ....Beaker-150ML HC196103 ....Bottle-Wash 500ML HC158003 ....Brush-7/16 x 1-1/8 Double Handle HC158010 ....Brush-6 inch w/o Handle (Use with Handle HC158012) HC158026 ....Brush-1 inch Diameter 12 inches Long HC158028 .... - Page 71 ELECTRO FREEZE Shake Model CS704 ELECTRO FREEZE Shake Model CS704 185260...