Xycom 3400 Series Hardware Reference Manual

Flat panel industrial pc
Table of Contents

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3400 Series
Flat Panel Industrial PC
Hardware Reference

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Summary of Contents for Xycom 3400 Series

  • Page 1 3400 Series Flat Panel Industrial PC Hardware Reference...
  • Page 2 EMC compliance is, in part, a function of PCB design. Third party add-on AT/XT peripheral PCB assemblies installed within this appara- tus may void EMC compliance. FCC/CE compliant PCB assemblies should always be used where possible. XYCOM can accept no re- sponsibility for the EMC performance of this apparatus after system integrator/user installation of PCB assemblies not manufactured and/or expressly tested and approved for compliance by XYCOM.
  • Page 3: Table Of Contents

    Table of Contents Chapter 1 – System Overview ........................6 Standard Features ..............................6 Optional Features ..............................7 Unpacking the System ...............................8 Quick Start-up ................................8 Chapter 2 – Testing ..........................10 Preparing for the Tests ............................10 Running the Tests ..............................12 Chapter 3 – Installation ..........................13 Front Panel ................................13 3408T/3410T Front Panel ............................13 3408KP Front Panel .............................14...
  • Page 4 Xycom Recommended Hard Drive Preventative Maintenance ................74 Replacing the Fuse ..............................75 Chemical Compatibility............................75 Compatible Lubricants............................76 Compatible Cleaning Agents ..........................77 Non-compatible Cleaning Agents.........................77 Spare Parts................................77 Product Repair Program/Returning a Unit to Xycom Automation ................78 Appendix A– Technical Specifications ....................80 Hardware Specifications............................80 Environmental Specifications..........................81...
  • Page 5 Appendix B – Pinouts ..........................82 Parallel Port Connector ............................82 PS/2 Keyboard Connector ............................83 Mouse Port Connector.............................83 External Floppy Drive Connector..........................84 Power Connector ..............................84 Ethernet Connector..............................84 COM1 Connector ..............................85 RS-232 Connector ..............................85 RS-485 Connection...............................85 COM2 Connector ..............................86 Appendix C – Replacing Flat-Panel Display Bulbs ................87 3408 Units ................................87 3410 Units ................................89 3412 Units ................................91...
  • Page 6: Chapter 1 - System Overview

    4/4X/12–are protected by an impact-resistant shield. The units’ processor boards combine all the functions of an IBM PC/AT-compatible computer on an industrially hardened circuit board. Refer to the Xycom Automation CHIP4e+ CPU manual for more information on processor and hardware features.
  • Page 7: Optional Features

    • Flash BIOS • External floppy connector • PC/104 expansion site, allowing you to stack two PC/104 boards • Status LEDs: Power, Disk, COM and Input (3408T, 3410T) â (MS-DOS is not included if you order Windows 95, Windows • ®...
  • Page 8: Unpacking The System

    Business reply card If you ordered the system with a touchscreen installed, you will also receive a touch- screen driver and manual. These items can be found on the Xycom Documentation CD which is shipped with the unit. Quick Start-up Note The following steps pertain to a basic PC-only system.
  • Page 9 1. Attach optional equipment following the instructions in Chapter 3. 2. Attach the power cord from the power receptacle to a properly grounded 90-250 VAC, 50-60 Hz outlet. (See Chapter 3, Creating a Power Cable.) 3. Turn on power to the unit. The system will boot up into the operating system. 4.
  • Page 10: Chapter 2 - Testing

    3408/3410/3412 Series Industrial PC System Manual Chapter 2 - Testing If your system ships with MS-DOS, Xycom Automation provides diagnostic tests to ver- ify system hardware functions. If a test fails, either you do not have the correct default setting or there has been a hardware failure. Check the default settings and run the tests again.
  • Page 11 3. Connect the serial loopback connector(s) and the printer cable to the appropriate connectors and connect a PC/AT or PS/2 keyboard. Figure 2 -1 illustrates the wiring necessary for the loopback connection. Figure 2-1. Serial Loopback Connections 4. Make sure the BIOS setup menus are set to the default settings.
  • Page 12: Running The Tests

    To run the tests, insert the diagnostics disk into drive A. Turn on the computer (the diag- nostics program will boot-up). Figure 2 -2 illustrates the Main Menu. Copyright 1990-1996, Xycom Automation, Inc. All rights reserved. Diagnostic Tests Sequence/Selection Menu (Rel. xx) 1.
  • Page 13: Chapter 3 - Installation

    Chapter 3 - – Installation This chapter describes how to install the 3408, 3410 and 3412 systems and their avail- able options. Front Panel The 3408, 3410 and 3412 units come with a NEMA 4/4X/12 sealed front panel. The panel protects the system’s interior when the system is properly panel mounted. 3408T/3410T Front Panel DISPLAY IR PORT...
  • Page 14: 3408Kp Front Panel

    3408/3410/3412 Series Industrial PC System Manual Feature Description Display The 3408T ships with a 7.7-inch STN passive color LCD flat-panel display with an impact-resistant shield. The 3410T ships with a 10.4-inch TFT active matrix color LCD flat-panel. IR (Infrared) Port The IR port transceiver is located behind this window.
  • Page 15 Note Refer to Chapter 4 for information on using the keypads, and Chapter 5 for information on reprogramming the keys (not currently applicable to Windows CE). Feature Description Display The 3408KP ships with a 7.7-inch STN passive color LCD flat-panel display with an impact-resistant shield.
  • Page 16: 3410Kp And 3410Kpt Front Panel

    3408/3410/3412 Series Industrial PC System Manual 3410KP and 3410KPT Front Panel Figure 3-3. 3410KP Front Panel Feature Description Display The 3410KP ships with a 10.4-inch TFT active matrix color LCD flat-panel. An optional touchscreen (KPT) is also avail- able. IR (Ifrared) Port This port is IrDA and ASKIR compliant, allowing you to con- nect the unit to any IrDA-compatible device.
  • Page 17 Feature Description Numeric keypad This keypad provides numbers 0-9, as well as a decimal point and a minus sign. Cursor control keypad This keypad controls cursor movement. Keyboard Port (front access) The 3410KP provides both front- and rear-accessible PS/2 keyboard connectors. The front-accessible connector is lo- cated on the lower right side of the front panel.
  • Page 18: 3412Kpt Front Panel

    3408/3410/3412 Series Industrial PC System Manual 3412KPT Front Panel TOUCHSCREEN (OPTIONAL) POWER DISK COM INPUT IR PORT IR PORT POWER DISK COM INPUT Figure 3-4. 3412KPT Front Panel Feature Description Display The 3412 comes standard with a 12.1-inch TFT flat panel. Impact-resistant shields protect the displays from breakage.
  • Page 19: 3412Kp Front Panel

    3412KP Front Panel Figure 3-5. 3412KP Front Panel Feature Description Display The 3510KP/3512KP comes with a 10.4-inch (640 x 420) TFT flat panel display or a 12.1-inch SVGA (800 x 600) TFT flat panel display. Diagnostic LEDs In this application, the system status LEDs are not enabled. Function and User-Defined Keys These 32 relegendable function keys (64 using the F/A keys) provide easy access to familiar routines.
  • Page 20: 3408/3410/3412 I/O Panel

    3408/3410/3412 Series Industrial PC System Manual 3408/3410/3412 I/O Panel Floppy Drive Option not Available with Windows CE Figure 3-6. 3408/3410/3412 I/O Panel Feature Description Parallel port (LPT1) This port provides a standard PC-compatible interface to printers and other de- vices. Note: Printing is not supported by units with Windows CE.. COM1 port COM1 is RS-232/485 compatible.
  • Page 21: Back Panel

    Warning To maintain a safe condition, do not use an external keyboard or mouse port when the unit is operating in a hazardous environment. Back Panel Figure 3-7 illustrates the back panel on the 3408,3410 and 3412 units. Flop py Drive Op- tion not Avail- able with Windows CE...
  • Page 22: Power Panel

    3408/3410/3412 Series Industrial PC System Manual Feature Description Back cover The back cover has five notches that slide into corresponding slots on the display carrier, as well as three screws that secure it to the unit. External floppy disk drive (optional) You can install an external floppy disk drive to the back of the unit.
  • Page 23: Installing Internal Hardware Options

    Figure 3-9. 3410/12 Power Panel Feature Description Power connector The power receptacle is a three-pin connector. Refer to Haz- ardous Location Installations section later in this chapter for special installation instructions. External floppy drive connector The 26-pin floppy drive connector lets you connect an optional external floppy drive.
  • Page 24 1M x 32 Part Numbers (4 Mbytes) Part Number Manufacturer Non-EDO Micron MT8D132M-6 MT8D132M-6x Reptron/PNY ME10243208ES-60MT Siemens HYM3210055-60 Xycom 104273 2M x 32 Part Numbers (8 Mbytes) Part Number Manufacturer Non-EDO Hitachi HB56U232SB-6C Micron MT6D232M-6 MT6D232M-6x Reptron/PNY ME20483216ES-60MT...
  • Page 25 DRAM Installation...
  • Page 26: Pc/104 Boards

    3408/3410/3412 Series Industrial PC System Manual PC/104 Boards Note PC/104 cards must be installed and configured at the factory for units with the Windows CE operating system. The PC/104 connector supports a 16-bit interface. The connectors are placed on the board so that PC/104 stack-through interface boards can be used.
  • Page 27: Installing External Hardware Options

    NOTE: All dimensions are in inches (mm) RECOMMENDED MATERIAL: 0.007 (0.176) thick polyester with 3M #468 adhesive on far side Figure 3-10. Logo Label Dimensions Once you have created a customized label, place it over the “Xycom Automation” label (inside the recessed area).
  • Page 28: Creating Customized Keypad Inserts

    3408/3410/3412 Series Industrial PC System Manual Creating Customized Keypad Inserts You can customize your 3408 and 3410 keypads with keypad inserts. The following fig- ures provide the necessary dimensions and recommended requirements to create cus- tomized keypad inserts. 3408KP Keypad Inserts Figure 3-11.
  • Page 29 Figure 3-12. 3408KP F13-F20 Insert Dimensions 1.083 (27.5) .510 0.828 (13.0) (21.0) TYP. .545 (13.8) TYP. SIDE .145 .074 (3.7) (1.9) TYP. 2.722 (69.1) NEAR 1.266 (32.2) SIDE .090 (2.3) Note: All dimensions in inches (mm) Material: .007 (.178) thick polyester Figure 3-13.
  • Page 30 3408/3410/3412 Series Industrial PC System Manual Figure 3-14 illustrates how to install the 3408KP keypad inserts. Figure 3-14. 3408KP Keypad Insert Installation...
  • Page 31: 3410Kp/3412Kp Keypad Inserts

    3410KP/3412KP Keypad Inserts Figure 3-15. 3410KP/3412KP PF1-PF12 Insert Dimensions Figure 3-16. 3410KP/3412KP F1-F20 Insert Dimensions...
  • Page 32 3408/3410/3412 Series Industrial PC System Manual 1.083 (27.5) .510 0.828 (13.0) (21.0) TYP. .545 (13.8) TYP. SIDE .145 .074 (3.7) (1.9) TYP. 2.722 (69.1) NEAR 1.266 (32.2) SIDE .090 (2.3) Note: All dimensions in inches (mm) Material: .007 (.178) thick polyester Figure 3-17.
  • Page 33: Installing Operating Systems

    Figure 3-18 illustrates how to install the 3410KP/3412KP keypad inserts. Figure 3-18. 3410KP/3412KP Keypad Insert Installation Installing Operating Systems The system comes with MS-DOS You can also order the system preinstalled with Win- dows 95, or Windows NT or as an integrated workstation with Windows CE and indus- trial HMI software.
  • Page 34: Installing Ethernet Drivers

    If you install Windows NT 4.0 on your system, the Ethernet drivers that are provided with Windows NT 4.0 do not work with the Ethernet con- troller on 3408/3410 units. You must use the drivers provided by Xycom Automation. These drivers can be found on the Intel 558 Ethernet Drivers disk that ships with your system.
  • Page 35: Using A Touchscreen

    CE operating system. To calibrate the touchscreen, refer to the Quick- start guide for your Windows CE workstation. Installing Touchscreen Drivers Depending upon the date of purchase, the Xycom Automation unit will have one of two possible touchscreen controllers: •...
  • Page 36: Specifying A Touchscreen Port

    You must disconnect the power cable, floppy cable, and any other exter- nal cables connected to the unit before removing the back cover. Depending upon the date of purchase, the Xycom Automation unit will have one of two possible touchscreen controllers: •...
  • Page 37 • Reconfigure the touchscreen driver for COM2. • Recalibrate the touchscreen. Xycom Controller Perform the following steps to reconfigure the port used by the touchscreen controller: 1. Disconnect the power cable and other external ca- bles and remove the back cover as described in the PC/104 Boards section earlier in this chapter.
  • Page 38: Calibrating The Touchscreen

    Follow the instructions in the readme.txt file for the serial mode UPDD driver. Calibrating the Touchscreen Depending upon the date of purchase, the Xycom Automation unit will have one of two possible touchscreen controllers: • The Microtouch Controller P/N 114084 •...
  • Page 39: Creating A Power Cable

    Note The touchscreen and controller are a matched pair calibrated at the factory. Xycom Controller If you need to recalibrate the touchscreen, run the Pointer Devices Control Panel applet. Select Help for details about calibrating. For best results, use the 25 point calibration setting with Start In At set to 0.
  • Page 40: Dc Power Cable

    3408/3410/3412 Series Industrial PC System Manual Warning When inserting the wire ends of the power cable into the block plug, be sure there is no exposed wire. Trim the wire ends of the cable or cut a new cable if necessary. 4.
  • Page 41 1. Cut the wire cable to the desired length. 2. Strip 0.25-inch (6 mm) of insulation from the end of the conductor wire. No bare wire should be exposed when the cable is connected to the workstation. 3. Tin the wire ends with solder if using stranded wire. This will keep the wire from fraying.
  • Page 42: Installing The System Into A Panel

    3408/3410/3412 Series Industrial PC System Manual the female pem located on the side of the power connector opening. When installing the power cable to the unit, use the securing screws on each side of the plug. Warning Be sure to completely loosen the two securing screws on the plug when disconnecting the power cord from the unit.
  • Page 43: Excessive Heat

    Excessive Heat The systems withstand temperatures from 0º to 50º C. They are cooled by convection, in which a vertical column of air is drawn in an upward direction over the surface of its components. To keep the temperature in range, the cooling air at the base of the system must not exceed 50°...
  • Page 44: Mounting Considerations

    3408/3410/3412 Series Industrial PC System Manual Mounting Considerations Once you have established a location for the unit, consider the following when selecting an enclosure: • Select a NEMA-rated enclosure, and place the unit to allow easy access to the system ports.
  • Page 45 5. Attach one end of the power cord to the power receptacle and the other end to a properly grounded 90-250 VAC, 50-60 Hz or 24 VDC (on DC units) outlet, which- ever applies. (See Hazardous Location Installations later in this chapter for more in- formation.) 6.
  • Page 46 3408/3410/3412 Series Industrial PC System Manual 9. System Cutout Dimensions This section provides system cutout dimensions. 3408T Cutout Dimensions Figure 3-23. 3408T System Cutout Dimensions...
  • Page 47 3408KP Cutout Dimensions Figure 3-24. 3408KP System Cutout Dimensions...
  • Page 48 3408/3410/3412 Series Industrial PC System Manual 3410T/3412T Cutout Dimensions Figure 3-25. 3410/12T System Cutout Dimensions...
  • Page 49 3410KP/3412KP Cutout Dimensions 0.25 (6.4) diameter 0.35 (12 Places) (8.9) 11.55 15.10 (293.4) (383.5) 9.25 (235.0) 10.85 (275.6) 1. All dimensions are expressed in inches (mm) 2. Torque 10-32 mounting nuts to 25 inch-lbs 4.625 (2.8 Nm) (28 Kgf cm) (117.5) 3.
  • Page 50: Power Supply

    Total not to exceed 6 W Hazardous Location Installations Xycom Automation designed the systems to meet Class I, Division 2 Hazardous Location application requirements. Division 2 locations are locations that are normally non- hazardous, but could potentially become hazardous should accidents expose the area to flammable vapors, gases, or combustible dusts.
  • Page 51 Note When adding cards to the system, the user must ensure that they meet operating conditions for Class I, Division 2 hazardous locations It is the customer’s responsibility to ensure that the product is properly rated for the lo- cation. If the intended location does not presently have a Class, Division, and Group rat- ing, then users should consult the appropriate authorities having jurisdiction to determine the correct rating for that hazardous location.
  • Page 52: Definitions

    • Combustible dusts of an electrically conductive nature may be present in hazardous quantities. Note Xycom Automation systems are not suitable for installation within Divi- sion 1 locations.
  • Page 53: Group Ratings

    Note Electrical equipment cannot be installed in Division 1 locations unless it is intrinsically safe, installed inside approved explosion-proof enclo- sures, or installed inside approved purged and pressurized enclosures. Division 2 Locations Division 2 locations are listed below: • Class I volatile flammable liquids or flammable gasses are handled, processed, or used, but confined within closed containers or closed systems from which they can escape only in cases of accidental rupture or breakdown of such enclosures or sys- tems, or in case of abnormal operation of equipment.
  • Page 54: Enclosures

    3408/3410/3412 Series Industrial PC System Manual Enclosures The systems are designed to be installed within clean and dry enclosures for both ordi- nary and hazardous locations. The front panel meets the requirements of UL and CSA Type 4, 4X, and 12 enclosures. The enclosure used for Class I hazardous locations should have a minimum rating of Type 12 (NEMA 12, IP 5X).
  • Page 55: Operation And Maintenance

    The outer diameter of the cable must be suited to the inner diameter of the cable con- nector strain relief to ensure that a reliable degree of strain relief is maintained. Always secure the D-Sub connectors to the workstation mating connectors via the two screws lo- cated on both sides.
  • Page 56: Safety Agency Approval

    3408/3410/3412 Series Industrial PC System Manual Safety Agency Approval The 3408, 3410 and 3412 systems have been designed to meet the following standards: • Underwriters Laboratories Inc., UL 1604 Standard for Safety Electrical equipment for use in Class I and Class II, Division 2, and Class III hazard- ous (classified) locations •...
  • Page 57: Chapter 4 - Keypad Functionality (3408Kp/3410Kp/3412Kp)

    Chapter 4 - – Keypad Functionality (3408KP/3410KP/3412KP) The 3408KP, 3410KP and 3412KP include function/alpha, control/alpha, numeric, and cursor control keypads. Control Keypad 3408KP This keypad provides seven control keys, six alpha keys (U-Z) and the space and + keys. , and + keys provide the same functions as they CTRL SHIFT SPACE...
  • Page 58: Alternate Configuration

    3408/3410/3412 Series Industrial PC System Manual Figure 4-2. 3410KP Control Keypad Alternate Configuration The workstation comes with an alternate insert that you may use for these six re- lengendable keys. This alternate insert replaces the PC control key labels with function key labels.
  • Page 59: Contrast Control

    Contrast Control You can use the cursor control keys in conjunction with the key to control the con- trast on 3408KP passive color flat-panel display units. To do this, hold down the while pressing a cursor control key. Numeric Keypad The numeric keypad features numbers 0-9, plus the decimal and minus sign characters.
  • Page 60: Function/Alpha Keypads

    3408/3410/3412 Series Industrial PC System Manual Function/Alpha Keypads 3408KP The 20 function/alpha keys ( , A-T,) on the 3408KP are relegendable. Refer to the Creating Customized Keypad Inserts section in Chapter 3 for detailed information. Figure 4-5. 3408KP Function/Alpha Keypads 3410KP The 32 PF/function/alpha keys ( , and A-Z and punctuation symbols) on...
  • Page 61 Figure 4-6. 3410KP PF/Function/Alpha Keypads...
  • Page 62: Chapter 5 - Keypad Utility 3408Kp/3410Kp/3412Kp

    The keypad utility uses a menu bar and pull-down menu system. All menu bars are dis- played across the top of the screen. “Xycom KP Utility” and the current menu titles are shown at the bottom of the screen (see Table 5-1). A full-stroke keyboard is needed to...
  • Page 63: Startup

    3408HMI.pkm would reprogram the keypad on the 3408KP with default values for the numeric keypad. After programming, the system will reboot. Main Menu Table 5-1 illustrates the Main Menu. Exit Files Macros Upload Download Utilities Xycom KP Utility: MAIN L-Arrow, R-Arrow, Enter Table 5-1. Main Menu...
  • Page 64: Exit

    3408/3410/3412 Series Industrial PC System Manual Exit Exit closes open files and exits the utility. can also be used for this purpose and for exiting the other menus. Files Menu You can save files containing keypad macro sets (a macro for each key) on disk, and then loaded them into memory to view, edit, teach, or download to the keyboard controller.
  • Page 65: Macros Edit Menu

    Macros Edit Menu Command Description Exit Returns to the Main Menu. View Lets you view, but not edit, the macro for the selected key. When View is chosen, the Exit option is displayed on the menu bar and a graphic representation of the chosen keypad is shown.
  • Page 66: Upload Menu

    3408/3410/3412 Series Industrial PC System Manual Command Description Edit Displays a graphic representation of the keypad in memory and a menu bar displaying Exit, Click, and ON/OFF. Exit returns to the Macros menu. Click is not supported. To select a key to edit, use the arrow keys to position the cursor on the desired key and press ENTER In edit mode, the macro is displayed as two lines.
  • Page 67: Download Menu

    A checksum will be calculated during transmission. If an error occurs, an error message will display. Download Menu Note When you select Download, any macro set previously programmed is overwritten. Download sends the set of keypad macros to the keyboard controller. The macro set must reside in memory before it can be downloaded.
  • Page 68: Keypad Scan Codes

    3408/3410/3412 Series Industrial PC System Manual Keypad Scan Codes Tables 5-2 through 5-8 list the default keypad scan codes produced by the keypad utility. Table 5- 2. Keypad Codes for Lowercase Letters Edit Mode in Macros Edit Menu Make Code Break Code F0 1C F0 32...
  • Page 69 12 42 12 42 F0 42 F0 12 12 4B 12 4B F0 4B F0 12 12 3A 12 3A F0 3A F0 12 12 31 12 31 F0 31 F0 12 12 44 12 44 F0 44 F0 12 12 4D 12 4D F0 4D F0 12...
  • Page 70 3408/3410/3412 Series Industrial PC System Manual F0 1E F0 26 F0 25 F0 2E F0 36 & F0 3D F0 3E F0 46 F0 45 F0 4E F0 55 F0 54 F0 5B F0 5D F0 4C “ F0 52 <...
  • Page 71 Left Cursor E0 12 E0 6B E0 F0 6B E0 F0 12 Right Cursor E0 12 E0 74 E0 F0 74 E0 F0 12 Down Cursor E0 12 E0 72 E0 F0 72 E0 F0 12 E0 12 E0 4A E0 F0 4A E0 F0 12 Print Screen E0 12 E0 7C...
  • Page 72 FF 07 F0 83 FF 08 F0 0A FF 09 F0 01 FF 0A F0 09 F0 78 F11 XYCOM FF 0B 12 05 F0 05 F0 12 F0 07 F12 XYCOM FF 0C 12 06 F0 06 F0 12...
  • Page 73 Table 5- 9 Keypad Codes for Function Keys F21-F40 or PF1-PF20 Symbol Edit Seq. AT Break XT Make XT Break Make F21 or PF1 FF 15 14 05 F0 05 F0 14 1D 3B BB 9D F22 or PF2 FF 16 14 06 F0 06 F0 14 1D 3C...
  • Page 74: Chapter 6 - Maintenance

    Xycom Recommended Hard Drive Preventative Maintenance Xycom Automation has recognized that hard drive failures may begin to increase an av- erage of four to five years into the life of most computers used in industrial applications.
  • Page 75: Replacing The Fuse

    Please note Xycom recommends frequent back ups of your hard drive, especially before beginning any preventative maintenance procedures. Replacing the Fuse The 3408, 3410 and 3412 units have no accessible fuse. Return the unit to Xycom Auto- mation for fuse replacement. Chemical Compatibility Certain combinations of chemical environments, temperature, and stress can adversely affect parts made from thermoplastic resin.
  • Page 76: Compatible Lubricants

    3408/3410/3412 Series Industrial PC System Manual Compatible Lubricants Table 6 -2 lists known compatible lubricants and the manufacturers’ names. If you want to use a lubricant that is not listed in the table, contact the appropriate manufacturer to determine compatibility. Table 6 -2.
  • Page 77: Compatible Cleaning Agents

    Compatible Cleaning Agents Table 6-3 lists known compatible cleaning agents. If you want to use a cleaning agent that is not listed in the table, contact the appropriate manufacturer to determine compati- bility. Table 6 -3. Compatible Cleaning Agents Type Agents Aliphatics Hexane, Heptane, White Kerosene Mineral Spirits,...
  • Page 78: Product Repair Program/Returning A Unit To Xycom Automation

    3408/3410/3412 Series Industrial PC System Manual Table 6-5 provides a list of spare parts along with their Xycom Automation part num- bers. Table 6 -5. 3408/3410/3412 Spare Parts List Description Xycom Automation Part Number Front Panel Assembly 129969-001 3408T 129971-001...
  • Page 79 • Type of service desired: product repair or product exchange • Product model number, part number, quantity, serial number(s), and warranty status • Failure mode and failure systems • Purchase order number or repair order number 2. Make sure the front panel assembly is properly attached to the unit. 3.
  • Page 80: Appendix A- Technical Specifications

    3408/3410/3412 Series Industrial PC System Manual Appendix A– Technical Specifications Hardware Specifications Table A-1. Hardware Specifications Characteristic Specification Mechanical 3408T Height 9.0" (front panel) 10.6" (front panel) Width 4.20" overall; 3.3" behind front panel Length 9 lbs Weight 3408 KP 9.0"...
  • Page 81: Environmental Specifications

    Characteristic Specification Available Power With CHIP4e+ CPU board + 5 V @ .8 A +12 V @ .25 A -12 V @ .25 A Total not to exceed 6 watts Mounting Panel Mount Flat-Panel Display 25,000-hour half-life bulbs 7.7" STN passive color LCD 3408s 3410s 10.4-inch TFT active matrix color LCD...
  • Page 82: Appendix B - Pinouts

    3408/3410/3412 Series Industrial PC System Manual Appendix B – Pinouts This appendix provides pinouts for the external connectors on the CHIP4e+ board. Parallel Port Connector This 25-pin DB connector supports ECP and EPP. Signal STROBE PD(0) PD(1) PD(2) PD(3) PD(4) PD(5) PD(6) PD(7)
  • Page 83: Ps/2 Keyboard Connector

    PS/2 Keyboard Connector This connector provides an external keyboard interface. This port uses a polyswitch to protect VCC from directly shorting to GND. Signal KB_DATA 5VFUSE KB_CLK Warning To maintain a safe condition, do not use an external keyboard or mouse port when the unit is operating in a hazardous environment.
  • Page 84: External Floppy Drive Connector

    3408/3410/3412 Series Industrial PC System Manual External Floppy Drive Connector This 26-pin connector allows you to connect an external floppy. This port uses a poly- switch to protect VCC from directly shorting to GND. Signal Signal FSTEP* IDX* FDS1* FWD* FWE* DCHG* FTK0*...
  • Page 85: Com1 Connector

    COM1 Connector This nine-pin connector actually consists of two connectors (RS-232 and RS-485) at- tached to one logical port. Only one connector can be used at a time. RS-232 Connector The lower nine-pin connector provides the RS-232 protocol. Signal DCD1 RXD1 TXD1 DTR1...
  • Page 86: Com2 Connector

    3408/3410/3412 Series Industrial PC System Manual COM2 Connector You can configure this port for use with one of three separate devices: the touch screen controller, infrared (IR, IrDA) interface, or RS-232 connector. The BIOS setup deter- mines whether COM2 is used for the RS-232 connector or the IR interface. Jumpers on the touch screen controller select the COM2 or mouse ports.
  • Page 87: Appendix C - Replacing Flat-Panel Display Bulbs

    This appendix describes how to replace the bulbs in your flat-panel display. Note Refer to the label on the back of your unit to determine which model you have. If you are unsure which bulb to use, call Xycom Automation Cus- tomer Support at 800-289-9266. 3408 Units Kyocera STN Flat-Panel Display (Model #KCS077VG2EA-A03) 1.
  • Page 88 3408/3410/3412 Series Industrial PC System Manual Figure C- 1.Model #KCS077VG2EA-A03 Bulb Assembly Removal Note Do not lift the bulb assembly straight up, as there is a tab that is inserted in a slot on the right side of the display. 13.
  • Page 89: 3410 Units

    3410 Units Sharp TFT Flat-Panel Display (Model #LQ10D421) 1. Disconnect the power cable, as well as any other external cables. 2. If the unit does not incorporate a touchscreen, go to Step 5. If the unit incorporates a touchscreen, unscrew the three back cover mounting screws (refer to the figures in Chapter 3 if you need help locating these screws).
  • Page 90 3408/3410/3412 Series Industrial PC System Manual Figure C- 2. Model #LQ10D421 Bulb Assembly Removal 12. Slide out the bulb assembly. 13. Carefully slide the new bulb assembly into the opening from which the old assembly was removed. Note We recommend that you replace both bulb assemblies at the same time. 14.
  • Page 91: 3412 Units

    3412 Units BULB ASSEMBLY (PARTIALLY RETRACTED) DISPLAY ASSEMBLY BULB ASSEMBLY RETAINER SCREW (4) (HIDDEN) BULB ASSEMBLY (FULLY INSERTED) Model #LQ12541 Bulb Assembly Removal...
  • Page 92 3408/3410/3412 Series Industrial PC System Manual Sharp TFT Flat-Panel Display (Model #LQ12541) 1. Disconnect the power cable, as well as any other external cables. 2. If the unit does not incorporate a touchscreen, go to Step 5. If the unit incorporates a touchscreen, unscrew the three back cover mounting screws (refer to the figures in Chapter 3 if you need help locating these screws).
  • Page 93: Appendix D - Installing The Ide Flash Drive

    Appendix D – Installing the IDE Flash Drive As an additional storage option, you can install an IDE flash drive on your 3408/3410 unit. Installing the IDE Flash Drive Warning You must disconnect the power cable, as well as any other external ca- bles connected to the unit, before removing the back cover.
  • Page 94: Configuring The Ide Flash Drive

    3408/3410/3412 Series Industrial PC System Manual Figure D-1. IDE Flash Drive 13. Reverse the steps to reassemble the unit. Configuring the IDE Flash Drive Perform the following steps to configure the IDE Flash drive: 1. Press F2 to access the BIOS setup menus. 2.
  • Page 95 Index 3400KP AC power supply, 50 back panel, 21 AC Power Supply, 50 cutout dimensions, 47 agency approvals, 81 front panel, 15 alpha keys, 15, 16 I/O panel, 20 alpha mode, 15, 16 IR port, 15 Alternate Configuration, 58 power panel, 22 altitude, 81 3400N back cover, 22...
  • Page 96 3408/3410/3412 Series Industrial PC System Manual 3400T, 14 expansion power, 50 3410KP, 16 Expansion Power, 50 expansion, PC/104, 26 3410T, 14 control keys, 15, 16 external floppy drive control/alpha keypad, 57 connector, 84 creating a power cable, 39 installation, 27 Creating a Power Cable, 39 External Floppy Drive, 27 Creating Customized Keypad Inserts, 28...
  • Page 97 DRAM, 23 maintenance, 74 external floppy drive, 27 cleaning the unit, 77 external hardware, 27 hazardous locations, 55 hazardous locations, 50 Maintenance, 74 keypad inserts, 33 mounting operating systems, 33 studs, 22 panel, 42 mounting considerations, 44 touch screen drivers, 35, 36 Mounting Considerations, 44 Installation, 13 mounting the unit, 44, 81...
  • Page 98 3408/3410/3412 Series Industrial PC System Manual 3400T, 14 RS-232 Connector, 85 3410KP, 16 RS-485 Connection, 85 safety agency approval, 56 3410T, 14 keyboard, 20 Safety Agency Approval, 56 mouse, 20 serial loopback connections, 11 parallel, 20 shock, 81 power SIMMs. See DRAM available, 81 spare parts, 77 cable, creating, 39...
  • Page 99 340002(C) 340002(C) 340002(C) 340002(C) Xycom Automation, Inc. 734-429-4971 • Fax: 734-429-1010 http://www.xycomautomation.com...

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