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3400 Series Flat Panel Industrial PC Hardware Reference...
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EMC compliance is, in part, a function of PCB design. Third party add-on AT/XT peripheral PCB assemblies installed within this appara- tus may void EMC compliance. FCC/CE compliant PCB assemblies should always be used where possible. XYCOM can accept no re- sponsibility for the EMC performance of this apparatus after system integrator/user installation of PCB assemblies not manufactured and/or expressly tested and approved for compliance by XYCOM.
Table of Contents Chapter 1 – System Overview ........................6 Standard Features ..............................6 Optional Features ..............................7 Unpacking the System ...............................8 Quick Start-up ................................8 Chapter 2 – Testing ..........................10 Preparing for the Tests ............................10 Running the Tests ..............................12 Chapter 3 – Installation ..........................13 Front Panel ................................13 3408T/3410T Front Panel ............................13 3408KP Front Panel .............................14...
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Xycom Recommended Hard Drive Preventative Maintenance ................74 Replacing the Fuse ..............................75 Chemical Compatibility............................75 Compatible Lubricants............................76 Compatible Cleaning Agents ..........................77 Non-compatible Cleaning Agents.........................77 Spare Parts................................77 Product Repair Program/Returning a Unit to Xycom Automation ................78 Appendix A– Technical Specifications ....................80 Hardware Specifications............................80 Environmental Specifications..........................81...
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Appendix B – Pinouts ..........................82 Parallel Port Connector ............................82 PS/2 Keyboard Connector ............................83 Mouse Port Connector.............................83 External Floppy Drive Connector..........................84 Power Connector ..............................84 Ethernet Connector..............................84 COM1 Connector ..............................85 RS-232 Connector ..............................85 RS-485 Connection...............................85 COM2 Connector ..............................86 Appendix C – Replacing Flat-Panel Display Bulbs ................87 3408 Units ................................87 3410 Units ................................89 3412 Units ................................91...
4/4X/12–are protected by an impact-resistant shield. The units’ processor boards combine all the functions of an IBM PC/AT-compatible computer on an industrially hardened circuit board. Refer to the Xycom Automation CHIP4e+ CPU manual for more information on processor and hardware features.
• Flash BIOS • External floppy connector • PC/104 expansion site, allowing you to stack two PC/104 boards • Status LEDs: Power, Disk, COM and Input (3408T, 3410T) â (MS-DOS is not included if you order Windows 95, Windows • ®...
Business reply card If you ordered the system with a touchscreen installed, you will also receive a touch- screen driver and manual. These items can be found on the Xycom Documentation CD which is shipped with the unit. Quick Start-up Note The following steps pertain to a basic PC-only system.
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1. Attach optional equipment following the instructions in Chapter 3. 2. Attach the power cord from the power receptacle to a properly grounded 90-250 VAC, 50-60 Hz outlet. (See Chapter 3, Creating a Power Cable.) 3. Turn on power to the unit. The system will boot up into the operating system. 4.
3408/3410/3412 Series Industrial PC System Manual Chapter 2 - Testing If your system ships with MS-DOS, Xycom Automation provides diagnostic tests to ver- ify system hardware functions. If a test fails, either you do not have the correct default setting or there has been a hardware failure. Check the default settings and run the tests again.
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3. Connect the serial loopback connector(s) and the printer cable to the appropriate connectors and connect a PC/AT or PS/2 keyboard. Figure 2 -1 illustrates the wiring necessary for the loopback connection. Figure 2-1. Serial Loopback Connections 4. Make sure the BIOS setup menus are set to the default settings.
To run the tests, insert the diagnostics disk into drive A. Turn on the computer (the diag- nostics program will boot-up). Figure 2 -2 illustrates the Main Menu. Copyright 1990-1996, Xycom Automation, Inc. All rights reserved. Diagnostic Tests Sequence/Selection Menu (Rel. xx) 1.
Chapter 3 - – Installation This chapter describes how to install the 3408, 3410 and 3412 systems and their avail- able options. Front Panel The 3408, 3410 and 3412 units come with a NEMA 4/4X/12 sealed front panel. The panel protects the system’s interior when the system is properly panel mounted. 3408T/3410T Front Panel DISPLAY IR PORT...
3408/3410/3412 Series Industrial PC System Manual Feature Description Display The 3408T ships with a 7.7-inch STN passive color LCD flat-panel display with an impact-resistant shield. The 3410T ships with a 10.4-inch TFT active matrix color LCD flat-panel. IR (Infrared) Port The IR port transceiver is located behind this window.
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Note Refer to Chapter 4 for information on using the keypads, and Chapter 5 for information on reprogramming the keys (not currently applicable to Windows CE). Feature Description Display The 3408KP ships with a 7.7-inch STN passive color LCD flat-panel display with an impact-resistant shield.
3408/3410/3412 Series Industrial PC System Manual 3410KP and 3410KPT Front Panel Figure 3-3. 3410KP Front Panel Feature Description Display The 3410KP ships with a 10.4-inch TFT active matrix color LCD flat-panel. An optional touchscreen (KPT) is also avail- able. IR (Ifrared) Port This port is IrDA and ASKIR compliant, allowing you to con- nect the unit to any IrDA-compatible device.
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Feature Description Numeric keypad This keypad provides numbers 0-9, as well as a decimal point and a minus sign. Cursor control keypad This keypad controls cursor movement. Keyboard Port (front access) The 3410KP provides both front- and rear-accessible PS/2 keyboard connectors. The front-accessible connector is lo- cated on the lower right side of the front panel.
3408/3410/3412 Series Industrial PC System Manual 3412KPT Front Panel TOUCHSCREEN (OPTIONAL) POWER DISK COM INPUT IR PORT IR PORT POWER DISK COM INPUT Figure 3-4. 3412KPT Front Panel Feature Description Display The 3412 comes standard with a 12.1-inch TFT flat panel. Impact-resistant shields protect the displays from breakage.
3412KP Front Panel Figure 3-5. 3412KP Front Panel Feature Description Display The 3510KP/3512KP comes with a 10.4-inch (640 x 420) TFT flat panel display or a 12.1-inch SVGA (800 x 600) TFT flat panel display. Diagnostic LEDs In this application, the system status LEDs are not enabled. Function and User-Defined Keys These 32 relegendable function keys (64 using the F/A keys) provide easy access to familiar routines.
3408/3410/3412 Series Industrial PC System Manual 3408/3410/3412 I/O Panel Floppy Drive Option not Available with Windows CE Figure 3-6. 3408/3410/3412 I/O Panel Feature Description Parallel port (LPT1) This port provides a standard PC-compatible interface to printers and other de- vices. Note: Printing is not supported by units with Windows CE.. COM1 port COM1 is RS-232/485 compatible.
Warning To maintain a safe condition, do not use an external keyboard or mouse port when the unit is operating in a hazardous environment. Back Panel Figure 3-7 illustrates the back panel on the 3408,3410 and 3412 units. Flop py Drive Op- tion not Avail- able with Windows CE...
3408/3410/3412 Series Industrial PC System Manual Feature Description Back cover The back cover has five notches that slide into corresponding slots on the display carrier, as well as three screws that secure it to the unit. External floppy disk drive (optional) You can install an external floppy disk drive to the back of the unit.
Figure 3-9. 3410/12 Power Panel Feature Description Power connector The power receptacle is a three-pin connector. Refer to Haz- ardous Location Installations section later in this chapter for special installation instructions. External floppy drive connector The 26-pin floppy drive connector lets you connect an optional external floppy drive.
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1M x 32 Part Numbers (4 Mbytes) Part Number Manufacturer Non-EDO Micron MT8D132M-6 MT8D132M-6x Reptron/PNY ME10243208ES-60MT Siemens HYM3210055-60 Xycom 104273 2M x 32 Part Numbers (8 Mbytes) Part Number Manufacturer Non-EDO Hitachi HB56U232SB-6C Micron MT6D232M-6 MT6D232M-6x Reptron/PNY ME20483216ES-60MT...
3408/3410/3412 Series Industrial PC System Manual PC/104 Boards Note PC/104 cards must be installed and configured at the factory for units with the Windows CE operating system. The PC/104 connector supports a 16-bit interface. The connectors are placed on the board so that PC/104 stack-through interface boards can be used.
NOTE: All dimensions are in inches (mm) RECOMMENDED MATERIAL: 0.007 (0.176) thick polyester with 3M #468 adhesive on far side Figure 3-10. Logo Label Dimensions Once you have created a customized label, place it over the “Xycom Automation” label (inside the recessed area).
3408/3410/3412 Series Industrial PC System Manual Creating Customized Keypad Inserts You can customize your 3408 and 3410 keypads with keypad inserts. The following fig- ures provide the necessary dimensions and recommended requirements to create cus- tomized keypad inserts. 3408KP Keypad Inserts Figure 3-11.
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Figure 3-12. 3408KP F13-F20 Insert Dimensions 1.083 (27.5) .510 0.828 (13.0) (21.0) TYP. .545 (13.8) TYP. SIDE .145 .074 (3.7) (1.9) TYP. 2.722 (69.1) NEAR 1.266 (32.2) SIDE .090 (2.3) Note: All dimensions in inches (mm) Material: .007 (.178) thick polyester Figure 3-13.
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3408/3410/3412 Series Industrial PC System Manual Figure 3-14 illustrates how to install the 3408KP keypad inserts. Figure 3-14. 3408KP Keypad Insert Installation...
Figure 3-18 illustrates how to install the 3410KP/3412KP keypad inserts. Figure 3-18. 3410KP/3412KP Keypad Insert Installation Installing Operating Systems The system comes with MS-DOS You can also order the system preinstalled with Win- dows 95, or Windows NT or as an integrated workstation with Windows CE and indus- trial HMI software.
If you install Windows NT 4.0 on your system, the Ethernet drivers that are provided with Windows NT 4.0 do not work with the Ethernet con- troller on 3408/3410 units. You must use the drivers provided by Xycom Automation. These drivers can be found on the Intel 558 Ethernet Drivers disk that ships with your system.
CE operating system. To calibrate the touchscreen, refer to the Quick- start guide for your Windows CE workstation. Installing Touchscreen Drivers Depending upon the date of purchase, the Xycom Automation unit will have one of two possible touchscreen controllers: •...
You must disconnect the power cable, floppy cable, and any other exter- nal cables connected to the unit before removing the back cover. Depending upon the date of purchase, the Xycom Automation unit will have one of two possible touchscreen controllers: •...
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• Reconfigure the touchscreen driver for COM2. • Recalibrate the touchscreen. Xycom Controller Perform the following steps to reconfigure the port used by the touchscreen controller: 1. Disconnect the power cable and other external ca- bles and remove the back cover as described in the PC/104 Boards section earlier in this chapter.
Follow the instructions in the readme.txt file for the serial mode UPDD driver. Calibrating the Touchscreen Depending upon the date of purchase, the Xycom Automation unit will have one of two possible touchscreen controllers: • The Microtouch Controller P/N 114084 •...
Note The touchscreen and controller are a matched pair calibrated at the factory. Xycom Controller If you need to recalibrate the touchscreen, run the Pointer Devices Control Panel applet. Select Help for details about calibrating. For best results, use the 25 point calibration setting with Start In At set to 0.
3408/3410/3412 Series Industrial PC System Manual Warning When inserting the wire ends of the power cable into the block plug, be sure there is no exposed wire. Trim the wire ends of the cable or cut a new cable if necessary. 4.
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1. Cut the wire cable to the desired length. 2. Strip 0.25-inch (6 mm) of insulation from the end of the conductor wire. No bare wire should be exposed when the cable is connected to the workstation. 3. Tin the wire ends with solder if using stranded wire. This will keep the wire from fraying.
3408/3410/3412 Series Industrial PC System Manual the female pem located on the side of the power connector opening. When installing the power cable to the unit, use the securing screws on each side of the plug. Warning Be sure to completely loosen the two securing screws on the plug when disconnecting the power cord from the unit.
Excessive Heat The systems withstand temperatures from 0º to 50º C. They are cooled by convection, in which a vertical column of air is drawn in an upward direction over the surface of its components. To keep the temperature in range, the cooling air at the base of the system must not exceed 50°...
3408/3410/3412 Series Industrial PC System Manual Mounting Considerations Once you have established a location for the unit, consider the following when selecting an enclosure: • Select a NEMA-rated enclosure, and place the unit to allow easy access to the system ports.
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5. Attach one end of the power cord to the power receptacle and the other end to a properly grounded 90-250 VAC, 50-60 Hz or 24 VDC (on DC units) outlet, which- ever applies. (See Hazardous Location Installations later in this chapter for more in- formation.) 6.
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3408/3410/3412 Series Industrial PC System Manual 9. System Cutout Dimensions This section provides system cutout dimensions. 3408T Cutout Dimensions Figure 3-23. 3408T System Cutout Dimensions...
Total not to exceed 6 W Hazardous Location Installations Xycom Automation designed the systems to meet Class I, Division 2 Hazardous Location application requirements. Division 2 locations are locations that are normally non- hazardous, but could potentially become hazardous should accidents expose the area to flammable vapors, gases, or combustible dusts.
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Note When adding cards to the system, the user must ensure that they meet operating conditions for Class I, Division 2 hazardous locations It is the customer’s responsibility to ensure that the product is properly rated for the lo- cation. If the intended location does not presently have a Class, Division, and Group rat- ing, then users should consult the appropriate authorities having jurisdiction to determine the correct rating for that hazardous location.
• Combustible dusts of an electrically conductive nature may be present in hazardous quantities. Note Xycom Automation systems are not suitable for installation within Divi- sion 1 locations.
Note Electrical equipment cannot be installed in Division 1 locations unless it is intrinsically safe, installed inside approved explosion-proof enclo- sures, or installed inside approved purged and pressurized enclosures. Division 2 Locations Division 2 locations are listed below: • Class I volatile flammable liquids or flammable gasses are handled, processed, or used, but confined within closed containers or closed systems from which they can escape only in cases of accidental rupture or breakdown of such enclosures or sys- tems, or in case of abnormal operation of equipment.
3408/3410/3412 Series Industrial PC System Manual Enclosures The systems are designed to be installed within clean and dry enclosures for both ordi- nary and hazardous locations. The front panel meets the requirements of UL and CSA Type 4, 4X, and 12 enclosures. The enclosure used for Class I hazardous locations should have a minimum rating of Type 12 (NEMA 12, IP 5X).
The outer diameter of the cable must be suited to the inner diameter of the cable con- nector strain relief to ensure that a reliable degree of strain relief is maintained. Always secure the D-Sub connectors to the workstation mating connectors via the two screws lo- cated on both sides.
3408/3410/3412 Series Industrial PC System Manual Safety Agency Approval The 3408, 3410 and 3412 systems have been designed to meet the following standards: • Underwriters Laboratories Inc., UL 1604 Standard for Safety Electrical equipment for use in Class I and Class II, Division 2, and Class III hazard- ous (classified) locations •...
Chapter 4 - – Keypad Functionality (3408KP/3410KP/3412KP) The 3408KP, 3410KP and 3412KP include function/alpha, control/alpha, numeric, and cursor control keypads. Control Keypad 3408KP This keypad provides seven control keys, six alpha keys (U-Z) and the space and + keys. , and + keys provide the same functions as they CTRL SHIFT SPACE...
3408/3410/3412 Series Industrial PC System Manual Figure 4-2. 3410KP Control Keypad Alternate Configuration The workstation comes with an alternate insert that you may use for these six re- lengendable keys. This alternate insert replaces the PC control key labels with function key labels.
Contrast Control You can use the cursor control keys in conjunction with the key to control the con- trast on 3408KP passive color flat-panel display units. To do this, hold down the while pressing a cursor control key. Numeric Keypad The numeric keypad features numbers 0-9, plus the decimal and minus sign characters.
3408/3410/3412 Series Industrial PC System Manual Function/Alpha Keypads 3408KP The 20 function/alpha keys ( , A-T,) on the 3408KP are relegendable. Refer to the Creating Customized Keypad Inserts section in Chapter 3 for detailed information. Figure 4-5. 3408KP Function/Alpha Keypads 3410KP The 32 PF/function/alpha keys ( , and A-Z and punctuation symbols) on...
The keypad utility uses a menu bar and pull-down menu system. All menu bars are dis- played across the top of the screen. “Xycom KP Utility” and the current menu titles are shown at the bottom of the screen (see Table 5-1). A full-stroke keyboard is needed to...
3408HMI.pkm would reprogram the keypad on the 3408KP with default values for the numeric keypad. After programming, the system will reboot. Main Menu Table 5-1 illustrates the Main Menu. Exit Files Macros Upload Download Utilities Xycom KP Utility: MAIN L-Arrow, R-Arrow, Enter Table 5-1. Main Menu...
3408/3410/3412 Series Industrial PC System Manual Exit Exit closes open files and exits the utility. can also be used for this purpose and for exiting the other menus. Files Menu You can save files containing keypad macro sets (a macro for each key) on disk, and then loaded them into memory to view, edit, teach, or download to the keyboard controller.
Macros Edit Menu Command Description Exit Returns to the Main Menu. View Lets you view, but not edit, the macro for the selected key. When View is chosen, the Exit option is displayed on the menu bar and a graphic representation of the chosen keypad is shown.
3408/3410/3412 Series Industrial PC System Manual Command Description Edit Displays a graphic representation of the keypad in memory and a menu bar displaying Exit, Click, and ON/OFF. Exit returns to the Macros menu. Click is not supported. To select a key to edit, use the arrow keys to position the cursor on the desired key and press ENTER In edit mode, the macro is displayed as two lines.
A checksum will be calculated during transmission. If an error occurs, an error message will display. Download Menu Note When you select Download, any macro set previously programmed is overwritten. Download sends the set of keypad macros to the keyboard controller. The macro set must reside in memory before it can be downloaded.
3408/3410/3412 Series Industrial PC System Manual Keypad Scan Codes Tables 5-2 through 5-8 list the default keypad scan codes produced by the keypad utility. Table 5- 2. Keypad Codes for Lowercase Letters Edit Mode in Macros Edit Menu Make Code Break Code F0 1C F0 32...
Xycom Recommended Hard Drive Preventative Maintenance Xycom Automation has recognized that hard drive failures may begin to increase an av- erage of four to five years into the life of most computers used in industrial applications.
Please note Xycom recommends frequent back ups of your hard drive, especially before beginning any preventative maintenance procedures. Replacing the Fuse The 3408, 3410 and 3412 units have no accessible fuse. Return the unit to Xycom Auto- mation for fuse replacement. Chemical Compatibility Certain combinations of chemical environments, temperature, and stress can adversely affect parts made from thermoplastic resin.
3408/3410/3412 Series Industrial PC System Manual Compatible Lubricants Table 6 -2 lists known compatible lubricants and the manufacturers’ names. If you want to use a lubricant that is not listed in the table, contact the appropriate manufacturer to determine compatibility. Table 6 -2.
Compatible Cleaning Agents Table 6-3 lists known compatible cleaning agents. If you want to use a cleaning agent that is not listed in the table, contact the appropriate manufacturer to determine compati- bility. Table 6 -3. Compatible Cleaning Agents Type Agents Aliphatics Hexane, Heptane, White Kerosene Mineral Spirits,...
3408/3410/3412 Series Industrial PC System Manual Table 6-5 provides a list of spare parts along with their Xycom Automation part num- bers. Table 6 -5. 3408/3410/3412 Spare Parts List Description Xycom Automation Part Number Front Panel Assembly 129969-001 3408T 129971-001...
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• Type of service desired: product repair or product exchange • Product model number, part number, quantity, serial number(s), and warranty status • Failure mode and failure systems • Purchase order number or repair order number 2. Make sure the front panel assembly is properly attached to the unit. 3.
Characteristic Specification Available Power With CHIP4e+ CPU board + 5 V @ .8 A +12 V @ .25 A -12 V @ .25 A Total not to exceed 6 watts Mounting Panel Mount Flat-Panel Display 25,000-hour half-life bulbs 7.7" STN passive color LCD 3408s 3410s 10.4-inch TFT active matrix color LCD...
3408/3410/3412 Series Industrial PC System Manual Appendix B – Pinouts This appendix provides pinouts for the external connectors on the CHIP4e+ board. Parallel Port Connector This 25-pin DB connector supports ECP and EPP. Signal STROBE PD(0) PD(1) PD(2) PD(3) PD(4) PD(5) PD(6) PD(7)
PS/2 Keyboard Connector This connector provides an external keyboard interface. This port uses a polyswitch to protect VCC from directly shorting to GND. Signal KB_DATA 5VFUSE KB_CLK Warning To maintain a safe condition, do not use an external keyboard or mouse port when the unit is operating in a hazardous environment.
3408/3410/3412 Series Industrial PC System Manual External Floppy Drive Connector This 26-pin connector allows you to connect an external floppy. This port uses a poly- switch to protect VCC from directly shorting to GND. Signal Signal FSTEP* IDX* FDS1* FWD* FWE* DCHG* FTK0*...
COM1 Connector This nine-pin connector actually consists of two connectors (RS-232 and RS-485) at- tached to one logical port. Only one connector can be used at a time. RS-232 Connector The lower nine-pin connector provides the RS-232 protocol. Signal DCD1 RXD1 TXD1 DTR1...
3408/3410/3412 Series Industrial PC System Manual COM2 Connector You can configure this port for use with one of three separate devices: the touch screen controller, infrared (IR, IrDA) interface, or RS-232 connector. The BIOS setup deter- mines whether COM2 is used for the RS-232 connector or the IR interface. Jumpers on the touch screen controller select the COM2 or mouse ports.
This appendix describes how to replace the bulbs in your flat-panel display. Note Refer to the label on the back of your unit to determine which model you have. If you are unsure which bulb to use, call Xycom Automation Cus- tomer Support at 800-289-9266. 3408 Units Kyocera STN Flat-Panel Display (Model #KCS077VG2EA-A03) 1.
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3408/3410/3412 Series Industrial PC System Manual Figure C- 1.Model #KCS077VG2EA-A03 Bulb Assembly Removal Note Do not lift the bulb assembly straight up, as there is a tab that is inserted in a slot on the right side of the display. 13.
3410 Units Sharp TFT Flat-Panel Display (Model #LQ10D421) 1. Disconnect the power cable, as well as any other external cables. 2. If the unit does not incorporate a touchscreen, go to Step 5. If the unit incorporates a touchscreen, unscrew the three back cover mounting screws (refer to the figures in Chapter 3 if you need help locating these screws).
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3408/3410/3412 Series Industrial PC System Manual Figure C- 2. Model #LQ10D421 Bulb Assembly Removal 12. Slide out the bulb assembly. 13. Carefully slide the new bulb assembly into the opening from which the old assembly was removed. Note We recommend that you replace both bulb assemblies at the same time. 14.
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3408/3410/3412 Series Industrial PC System Manual Sharp TFT Flat-Panel Display (Model #LQ12541) 1. Disconnect the power cable, as well as any other external cables. 2. If the unit does not incorporate a touchscreen, go to Step 5. If the unit incorporates a touchscreen, unscrew the three back cover mounting screws (refer to the figures in Chapter 3 if you need help locating these screws).
Appendix D – Installing the IDE Flash Drive As an additional storage option, you can install an IDE flash drive on your 3408/3410 unit. Installing the IDE Flash Drive Warning You must disconnect the power cable, as well as any other external ca- bles connected to the unit, before removing the back cover.
3408/3410/3412 Series Industrial PC System Manual Figure D-1. IDE Flash Drive 13. Reverse the steps to reassemble the unit. Configuring the IDE Flash Drive Perform the following steps to configure the IDE Flash drive: 1. Press F2 to access the BIOS setup menus. 2.
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Index 3400KP AC power supply, 50 back panel, 21 AC Power Supply, 50 cutout dimensions, 47 agency approvals, 81 front panel, 15 alpha keys, 15, 16 I/O panel, 20 alpha mode, 15, 16 IR port, 15 Alternate Configuration, 58 power panel, 22 altitude, 81 3400N back cover, 22...
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3408/3410/3412 Series Industrial PC System Manual 3400T, 14 expansion power, 50 3410KP, 16 Expansion Power, 50 expansion, PC/104, 26 3410T, 14 control keys, 15, 16 external floppy drive control/alpha keypad, 57 connector, 84 creating a power cable, 39 installation, 27 Creating a Power Cable, 39 External Floppy Drive, 27 Creating Customized Keypad Inserts, 28...
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