Advanced high integration platform with pentium ii processor (69 pages)
Summary of Contents for Xycom 4600 Series
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Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...
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Trademark Information Xycom and Xycom Automation are trademarks of Xycom Automation, L.L.C. Xycom Automation, L.L.C. now is referred to as Pro-face through a D.B.A. The Pro-face name and logo will replace the Xycom name and logo on all documents where possible.
Table of Contents CHAPTER 1 – INTRODUCTION ...........................1 ..............................1 RODUCT VERVIEW ..............................1 TANDARD EATURES ..............................3 PTIONAL EATURES Front Panels ................................4 I/O Panel ................................8 Back Panel.................................10 Power Panel ..............................11 ............................12 NPACKING THE YSTEM ..............................12 UICK TARTUP CHAPTER 2 – INSTALLATION ..........................13 ............................13 NSTALLATION VERVIEW...
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4600 Series Flat Panel Industrial PC Table of Contents .................................39 TARTUP ................................39 Exit..................................40 Files Menu .................................40 Macros Menu..............................41 Upload Menu ..............................43 Download Menu ..............................43 Utilities Menu ..............................44 ............................44 TILITY ATCH ............................45 EYPAD ODES CHAPTER 4 – MAINTENANCE ..........................48 ........................48 ENERAL...
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4600 Series Flat Panel Industrial PC Table of Contents COM2 ..................................69 COM3 ..................................69 COM4 ..................................70 VGA C ..............................70 ONNECTOR APPENDIX D – AIM4 CONTROLLER JUMPERS....................71 CMOS S ............................71 LEAR ETTINGS CPU V ............................71 OLTAGE ELECT LCD P ..............................71 OWER ELECT LCD M ............................71...
Chapter 1 – Introduction Product Overview ® ® The 4600 series of flat-panel Industrial PCs combines an Intel Celeron M ® Pentium M processor with a flat-panel display to offer a powerful, compact package for the factory floor and other harsh environments. These PCs feature an open architecture to meet a wide variety of applications that require both a powerful PC and a durable industrial enclosure.
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4600 Series Flat Panel Industrial PC Chapter 1 – Introduction SATA HD controller for up to 2 drives • • • • ® ® ® Intel Socket 478 Celeron M or Pentium M options up to 2.0GHz • • • •...
4600 Series Flat Panel Industrial PC Chapter 1 – Introduction Additional standard features 4612KPM(T) & 4615KPM(T) models 40 relegendable function keys (80 with the F/A function) • • • • Numeric, PC control, and alpha keypads • • • •...
4600 Series Flat Panel Industrial PC Chapter 1 – Introduction Front Panels The 4600 series has a NEMA 4/4X/12 and IP65 sealed front panel. The panel protects the system’s interior when the system is properly panel-mounted. 4612T & 4615T Front Panel Figure 1-1.
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4600 Series Flat Panel Industrial PC Chapter 1 – Introduction Table 1-1. 4612/15T Front Panel Feature Description Front Panel The front panel has four components: a display; strengthened glass covering the display; a frame in which the display and the glass are mounted;...
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4600 Series Flat Panel Industrial PC Chapter 1 – Introduction 4612KPM(T) & 4615KPM(T) Front Panel Diagnostic LEDs Brightness Keyboard/mouse and USB ports Mouse Figure 1-2. 4612KPM(T) / 4615KPM(T)Front Panel The 4612KPM(T) features function keys on either side of the flat panel display...
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4600 Series Flat Panel Industrial PC Chapter 1 – Introduction Table 1-2. 4612/15KPM(T) Front Panel Feature Description Front Panel The front panel has four components: a display; strengthened glass covering the display; a frame in which the display and the glass are mounted;...
4600 Series Flat Panel Industrial PC Chapter 1 – Introduction I/O Panel Figure 1-3. 4600 System I/O Panel 144732 (C) Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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4600 Series Flat Panel Industrial PC Chapter 1 – Introduction Table 1-3. 4600 System I/O Panel Feature Description Parallel Port The parallel printer port (LPT1) is a DB-25 pin female connector. This port provides a standard PC-compatible printer interface. COM Ports COM1, 2 and 3 by default are configured for RS232 but can be reconfigured for RS485 or RS422 with jumpers.
4600 Series Flat Panel Industrial PC Chapter 1 – Introduction Back Panel Hard drive access CD-ROM drive Power connector and Floppy drive bracket Figure 1-4. 4600 System Back Panel 144732 (C) Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
4600 Series Flat Panel Industrial PC Chapter 1 – Introduction Power Panel Power Connector Fan & Filter Figure 1-5. 4600 Side Panel with Fan Filter and Power Connector Table 1-4. 4600 Power Panel Feature Description Power Connector This is a three-pin connector. Refer to the special Hazardous Locations Installation instructions later in this chapter.
4600 Series Flat Panel Industrial PC Chapter 1 – Introduction Unpacking the System When you remove the system from its shipping container, verify that you have the parts listed below. Save the box and inner wrapping in the event you need to reship the unit.
Chapter 2 – Installation This chapter offers detailed installation instructions and outlines the options for the 4600 units. It also includes the guidelines for preparing your unit for installation and use. Installation Overview Warning For Hazardous Locations installation, review the Hazardous Locations Installation section in this chapter before startup.
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4600 Series Flat Panel Industrial PC Chapter 2 – Installation 5. Attach one end of the power cord to the power receptacle on the unit and the other end to a properly grounded 115/230 VAC, 50-60 Hz outlet. 6. Turn on power to the system. The system will boot-up the installed operating system.
4600 Series Flat Panel Industrial PC Chapter 2 – Installation Power Management The following paragraphs explain the system power, the power supply, and the effects of excessive heat, electrical noise, and line voltage variation of the 4600 unit. System Power Using isolation transformers on the incoming AC power line to the system is always a good practice.
4600 Series Flat Panel Industrial PC Chapter 2 – Installation voltage at the secondary. When using a constant voltage transformer, check that the power rating is sufficient to supply the unit. AC Power Cable A power cable must be created to supply power to the unit. The following...
4600 Series Flat Panel Industrial PC Chapter 2 – Installation Warning Never tighten the three screws of the block plug when the cable is connected to a power source. The screws are conductive and have full contact with the cable wire.
7. Replace the lid. Using a Touch Screen Pro-face/Xycom’s touch screen complies with environmental specifications and maintains a NEMA 4 seal when panel-mounted. The touch screen Monitor Mouse driver emulates a Microsoft PS/2 mouse.
4600 Series Flat Panel Industrial PC Chapter 2 – Installation Calibrating the Touch Screen You need to calibrate the touch screen in the following cases: The cursor does not follow the movement of your finger or pen. • You adjust the size of the video image or change the video mode.
You have the option to place a custom label on the unit. Refer to Figure 2-7 for the dimensions and recommended requirements for a customized label. Once a customized label is procured, place the new label over the “Pro-face/Xycom” label.
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4600 Series Flat Panel Industrial PC Chapter 2 – Installation Figure 2-8. 4612 KPM(T) Keypad Inserts with Dimensions (PF1 – PF10) Note: The PF11-PF20 insert has the same dimensions 144732 (C) Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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4600 Series Flat Panel Industrial PC Chapter 2 – Installation Figure 2-9. 4612 KPM(T) Keypad Insert with Dimensions (F1 - F20) 144732 (C) Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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4600 Series Flat Panel Industrial PC Chapter 2 – Installation Figure 2-10. 4615KPM(T) Keypad Inserts with Dimensions (PF1 – PF10) Note: The PF11-PF20 insert has the same dimensions 144732 (C) Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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4600 Series Flat Panel Industrial PC Chapter 2 – Installation Figure 2-11. 4615 KPM(T) Keypad Insert with Dimensions (F1 - F20) 144732 (C) Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Chapter 2 – Installation Hazardous Locations Installation Pro-face designed the 4600 series to meet the requirements of Class I and II, Division 2 Hazardous Locations applications. Division 2 locations are those locations that are normally non-hazardous, but could become hazardous due to accidents that may expose the area to flammable vapors, gases or combustible dusts.
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4600 Series Flat Panel Industrial PC Chapter 2 – Installation Underwriters Laboratories Inc., UL 508, “Industrial Control Equipment.” (UL • • • • Listed, File E107636) Canadian Standard Association, Specification C22.2 No. 213-M1987. Non- • • • • incendiary electrical equipment for use in Class I, Division 2 hazardous locations.
4600 Series Flat Panel Industrial PC Chapter 2 – Installation Avertissement – Risque d’Explosion Dans les situations hasardees, couper la courant avant de remplacer ou de cabler les modules. Definitions The following Class and Division explanations are derived from Article 500 (Sections 5 and 6) of the United States National Fire Protection Agency National Electric Code (NFPA 70).
4600 Series Flat Panel Industrial PC Chapter 2 – Installation Division 2 Locations Division 2 locations are listed below: Class I volatile flammable liquids or flammable gasses are handled, processed, or • • • • used, but confined within closed containers or closed systems from which they can escape only in cases of accidental rupture or breakdown of such enclosures or systems, or in case of abnormal operation of equipment.
Article 500 for specific regulations in the United States. Power Switch The 4600 series does not have a power switch. The amount of input power required by this system classifies the power switch as an incendiary device because the voltage and current across the make/break device are capable of creating a spark.
4600 Series Flat Panel Industrial PC Chapter 2 – Installation Communication Cable Interfaces All communication cables should include a chassis ground shield. This shield should include both copper braid and aluminum foil. The D-sub style connector housing should be a metal conductive type (e.g., molded zinc) and the ground shield braid should be well terminated directly to the connector housing.
4600 Series Flat Panel Industrial PC Chapter 2 – Installation Hazardous Locations Control Drawing Warning The following control drawing applies to front panel ports only. Class I, Division 2, Groups A, B, C and D, and Class II, Division 2, Groups F and G Hazardous (Classified) Locations.
4600 Series Flat Panel Industrial PC Chapter 2 – Installation Operation and Maintenance The systems have been designed for compliance with relevant spark ignition tests. However, please note that the workstation front panel contrast adjustment tactile switches and keyboard connector are the only make/break components intended to be exercised by the operator in the course of normal operation.
Chapter 3 – Keypad Utility Program The keypad utility program allows users to redefine any or all of the keypad keys on the unit with new scan codes, using utility software. You must use an external full-stroke PC/AT keyboard to access the utility. This chapter explains how to load the keypad utility, and details how the program’s pull-down menus work.
The keypad utility uses a menu bar and pull-down menu system. All menu bars are displayed across the top of the screen. “Pro-face/Xycom KP3 Utility” and the current menu titles are shown at the bottom of the screen (see Figure 3-1).
4600 Series Flat Panel Industrial PC Chapter 3 – Keypad Utility Program Note 1 to access the menu bar options in the kp3util program. Exit Files Macros Upload Download Utilities Function Keys KP Ctl. Version Open Factory Default Alpha Keys...
4600 Series Flat Panel Industrial PC Chapter 3 – Keypad Utility Program You can save files containing keypad macro sets (a macro for each key) on disk, and then load them into memory to view, edit, teach, or download to the keyboard controller.
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4600 Series Flat Panel Industrial PC Chapter 3 – Keypad Utility Program Table 3-3. Macros Edit Menu Command Description hex, and 28 240 28 50 240 50 33 240 33 in decimal. Teach Allows you to record up to 105 keystrokes in a macro. When Teach is selected, a graphic representation of the keypad currently in memory displays.
4600 Series Flat Panel Industrial PC Chapter 3 – Keypad Utility Program Table 3-3. Macros Edit Menu Command Description Edit/Paste Paste inserts a sequence of scan codes (which were saved in memory using Copy) into the macro. To paste a sequence of scan codes that were previously copied, position the cursor where you want the text to appear and then press 1.
4600 Series Flat Panel Industrial PC Chapter 3 – Keypad Utility Program macros, which become the new key definitions for the keypad. After the download is complete, the system will prompt the user to cycle power. Utilities Menu When the Utilities menu is selected, two choices are displayed: Factory Default, and Exit Table 3-5 explains these choices.
4600 Series Flat Panel Industrial PC Chapter 3 – Keypad Utility Program Note The download.dld file was created after the last keypad programming process. This includes both new programming and reprogramming the keypad to the factory default settings. Keypad Scan Codes The utility’s default keypad keycodes are listed in the following table.
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4600 Series Flat Panel Industrial PC Chapter 3 – Keypad Utility Program Table 3-6. Default Keypad Keycodes 4612KPM(T) F/A Key LED Off (Function Mode) F/A Key LED On (Alpha Mode) 4615KPM(T) Description Keyboard Make Break Codes Keyboard Make Break Codes...
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4600 Series Flat Panel Industrial PC Chapter 3 – Keypad Utility Program Table 3-6. Default Keypad Keycodes 4612KPM(T) F/A Key LED Off (Function Mode) F/A Key LED On (Alpha Mode) 4615KPM(T) Description Keyboard Make Break Codes Keyboard Make Break Codes...
Chapter 4 – Maintenance The 4600 series is designed to withstand the harsh environment of the factory floor. Routine maintenance can help keep your system in good operating condition. Preventive maintenance consists of several basic procedures that will greatly reduce the chance of system malfunction. Schedule preventive maintenance along with the regular equipment maintenance to minimize down time.
4600 Series Flat Panel Industrial PC Chapter 4 – Maintenance Figure 4-1. Fan Assembly Caution Do not operate the 4600 without a fan filter. Dust build-up could cause the unit to malfunction. Recommended Hard Drive Preventive Maintenance Pro-face has recognized that hard drive failures may begin to increase an average of four to five years into the life of most computers used in industrial applications.
If the AIM4 CPU board battery life is ended then the 4600 series computer will no longer maintain the configuration information, date, or time and the battery will need to be replaced.
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TO GAIN ACCESS TO THE BATTERY AND REPLACE: 1. Remove power from the 4600 series computer. If installed in a panel the computer must be removed and placed screen down on a bench. To work...
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1. Plug a QWERTY keyboard into the Keyboard port on the side of the 4600 series computer 2. Apply power to the 4600 series computer. The same ERROR and WARNING messages should appear as before battery replacement. This is because the...
4600 Series Flat Panel Industrial PC Chapter 4 – Maintenance Press <F1> to Resume, <F2> to Setup 3. Press the QWERTY keyboard F2 function key to enter CMOS Memory SETUP 4. The SYSTEM TIME and SYSTEM DATE fields are located at the top of the MAIN tab screen.
4600 Series Flat Panel Industrial PC Chapter 4 – Maintenance Front Panel Frame The front panel frame for all the 4612’s and 4615’s is made of powder-coated aluminum. The key ingredients are pure polyester, TEPIC-G, titanium oxide, barium sulfate, leveling agent, and carbon black. Material that may come in contact with the 4615 unit should be carefully evaluated under end-use conditions for compatibility.
4600 Series Flat Panel Industrial PC Chapter 4 – Maintenance Chemicals Compatible with 4612KPM and all 4615 Frames Table 4-3 should be used only as a guide. Specific testing should be conducted to verify that the unit’s finish would meet the demands of extreme environments.
4600 Series Flat Panel Industrial PC Chapter 4 – Maintenance Front Panel Overlay The 4600 front panel polyester overlay may be adversely affected by combinations of chemical environments, temperature, and stress. For this reason, material that may come in contact with the 4600 unit should be carefully evaluated under end- use conditions for compatibility.
Chapter 5 Troubleshooting Diagnostic Testing If you suspect that you are having hardware problems with your 4600 series, you can use the Pro-face diagnostic utility to check out the PC’s various ports and subsystems. The diagnostic utility is on the Documentation and Support Library CD included with your unit.
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4600 Series Flat Panel Industrial PC Chapter 5 – Troubleshooting Figure 5-1. Serial Loopback Connections 144732 (C) Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
4600 Series Flat Panel Industrial PC Chapter 5 – Troubleshooting Running the Tests To run the diagnostic tests, insert the DOS-bootable disk you created into drive A. Turn on the computer and the diagnostics program will boot-up. Figure 5-2. Main Menu shows the Main Menu screen for the program.
4600 Series Flat Panel Industrial PC Chapter 5 – Troubleshooting The 4600 series CPU ships with either Windows® 2000, or Windows® XP Professional operating system. If you need to reinstall an operating system, refer to the appropriate section below. If you want to change operating systems, you will need to use the manufacturer’s instruction manual.
4600 Series Flat Panel Industrial PC Chapter 5 – Troubleshooting Warning This procedure will destroy data that may exist on the hard disk drive. Installing Drivers This section describes how to install the drivers associated with the system. Note For further assistance, contact Pro-face technical support at 734-944-0482 or support@profaceamerica.com.
4600 Series Flat Panel Industrial PC Chapter 5 – Troubleshooting chip Pro-face adds uses lower resolutions that will better utilize the display by stretching the information in an attempt to fill the display. Operating systems such as Microsoft Windows® 98 and Windows® NT use display drivers to handle the different flat panel displays.
4600 Series Flat Panel Industrial PC Appendix A – Technical Specifications Environmental Specifications Table A - 2 lists the environmental specifications for the 4612T, 4612KPM(T), 4615T and 4615KPM(T). Table A - 2. Environmental Specifications Characteristic Specification Temperature Operating 0° to 50° C (32° to 122° F) Non-operating -20°...
Appendix B – AIM4 Layout Appendix B –Block Diagram and AIM4 Layout Figure B-1 shows the layout of the AIM4 CPU board layout AIM4 CPU Board Layout Figure B - 1. AIM4 CPU Board Layout w/Jumper & Connector Locations 144732 (C) Artisan Technology Group - Quality Instrumentation ...
Appendix C - Pinouts Appendix C – Pinouts This appendix provides the pinouts for the keyboard, mouse, LPT1, COM1, COM2, USB, and VGA connectors. NC indicates No Connection. Keyboard Port Connector The following table lists the signal definitions for the keyboard connector. It is a standard PS/2-compatible connector.
Appendix C - Pinouts Four USB Connector (USB1) The following table lists the signal definitions for each of the four USB connectors. Table C - 3. Four USB Pinout Description 5VFUSE USBP0– USBP0+ Parallel Port Connector (LPT1) The following table shows the signal definitions for the DB-25 Parallel port connector.
Appendix C - Pinouts Serial Port Connectors RS-232, RS-422 and RS-485 are supported by AIM4. COM1 The following table lists the signal definitions for the COM1 DB-9 connector. Table C - 5. COM1 Connector Pinout RS-232 RS-422 RS-485 Signal Signal Signal DCD1 TXD- (note 1)
Appendix C - Pinouts COM2 The following table lists the signal definitions for the COM2 DB-9 connector. Table C - 6. COM2 Connector Pinout Signal DCD2 RXD2 TXD2 DTR2 DSR2 RTS2 CTS2 COM3 The following table lists the signal definitions for the COM3 DB-25 connector. Table C - 7.
Appendix C - Pinouts (JP1) shall be in position 1-2 in order to activate the Reset function. The PB_RESET pin shall be switched to GND to reset the entire board. COM4 The following table lists the signal definitions for the COM4 DB-9 connector. Table C - 8.
Appendix D – AIM4 Jumper Settings APPENDIX D – AIM4 CONTROLLER JUMPERS The following tables show the position and function of the controller jumpers. Note: * Indicates factory default position. Clear CMOS Settings Description 1-2* Normal Operation Clear CMOS Settings CPU Voltage Select JP22 Voltage Select...
Appendix D - AIM4 Jumper Settings Normal/Reverse Scan Select JP11 Scan Mode 2-3* Normal Scan Reverse Scan Note: Only specific LCD panels support these features LCD Resolution JP13 JP14 JP15 JP16 Display Size LCD Resolution 15” 1024 X 768 17” 1280 X 1024 12”...
Appendix D – AIM4 Jumper Settings APPENDIX E – TSKAM JUMPER & SWITCH SETTINGS TSKAM Board 1, Part Number 143913-001 The following tables indicate the jumper and switch settings for the TSKAM. SW1 – Keypad Mapping Map Selection SW1 Positions 46/4700 * H8 Program Mode Mode...
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Invert ON/OFF Signal Drive Voltage Function ON/OFF Drive +5V ON/OFF Drive +12V 144732 (C) Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
APPENDIX F – BACKPLANE JUMPER SETTINGS 4-Slot PCI Backplane Jumper Settings Jumper Position Function CMOS OK Note 1 Clear CMOS ROM/ROM Site PIN 30 = SA(17) For a 32-Pin NVRAM ROM/RAM Site PIN 30 = +5V For a 28-Pin NVRAM Note 1: The CMOS Clear function is not available on 4600 &...
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Index AC power cable touch screens............. 23 constructing............21 Drivers Access installing ............. 61 keyboard port ............7 miscellaneous ............ 62 AIM3 touch screen ............62 jumpers .............. 71 video ..............61 Back panel ............. 10 Dual Inline Memory Modules........22 Battery..............
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Keypad serial ..............9 scan codes............45 video ..............9 keypad inserts Power creating custom..........25 system..............19 Keypad Inserts ..........26, 28 Power connector ............ 11 Keypad utility Power receptacle ........... 11 Download menu ..........43 Power supply ............19 Exit menu ............
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Using the Keypad Utility......... 39 Video drivers ............61 Utility Batch Mode ..........44 Video expansion ............ 61 VGA connector............70 Video port..............9 144732 (C) Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...