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Xycom 4115T User Manual

15” light duty industrial pc
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4115T
15" Light Duty Industrial PC
© 2005 XYCOM AUTOMATION, INC.
Printed in the United States of America

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Summary of Contents for Xycom 4115T

  • Page 1 4115T 15” Light Duty Industrial PC © 2005 XYCOM AUTOMATION, INC. Printed in the United States of America...
  • Page 2 Microsoft Corp. in the United States and other countries. Copyright Information This document is copyrighted by Xycom Automation Incorporated (Xycom Automation) and shall not be reproduced or copied without expressed written authorization from Xycom Automation. The information contained within this document is subject to change without notice. Xycom Automation does not guarantee the accuracy of the information.

  • Page 3: Table Of Contents

    Table of Contents CHAPTER 1 – INTRODUCTION ...........................1 ..............................1 ENERAL NFORMATION Standard Features ..............................1 LCD Display ................................1 Touch Screen.................................2 I/O P ..................................2 ANEL ................................3 ANEL ..............................4 RONT AND ANELS ...............................5 NPACKING THE YSTEM ................................5 UICK TARTUP CHAPTER 2 — INSTALLATION ...........................6 ...............................6 NSTALLATION VERVIEW...
  • Page 4 4115T Light Duty Industrial PC Table of Contents APPENDIX A TECHNICAL SPECIFICATIONS ......................54 ............................54 ARDWARE PECIFICATIONS ..........................55 NVIRONMENTAL PECIFICATIONS APPENDIX B – WATCHDOG TIMER..........................56 APPENDIX C – POWER-ON SELF-TEST MESSAGES....................58 POST M ..............................58 ESSAGES POST B ................................58 ..............................58 RROR ESSAGES APPENDIX D –...

  • Page 5: Chapter 1 - Introduction

    Chapter 1 – Introduction General Information The 4115T 15" LCD TFT Panel PC, takes advantage of a modern flat-panel display, POS-478E CPU board, drive spaces and a power supply for minimum size. It is an IBM PC/AT® compatible computer specially designed to meet the applications for industrial environments.

  • Page 6: Touch Screen

    4115T Light Duty Industrial PC Chapter 1 – Introduction Touch Screen Table 1-2 identifies important specifications of the 4115T touch screen. Table 1-2. 4115T Touch Screen Specifications Touch Screen Model Description Screen Type Eight wire analog resistive touch screen Resolution...

  • Page 7: Back Panel

    4115T Light Duty Industrial PC Chapter 1 – Introduction Back Panel The diagram below shows the back panel of the 4115T. For maintenance, installation or upgrade, first remove the back cover by unfastening seven screws as shown in the diagram below.

  • Page 8: Front And Side Panels

    4115T Light Duty Industrial PC Chapter 1 – Introduction Front and Side Panels One Floppy Disk Drive and CD-ROM are accessible from the side of the chassis. Logo Floppy Disk Drive CD-ROM Drive Figure 1-3. Front and Side Panel Views...

  • Page 9: Unpacking The System

    4115T Light Duty Industrial PC Chapter 1 – Introduction Unpacking the System When you remove the system from its shipping container, verify that you have the parts listed below. Save the box and inner wrapping in the event you need to reship the unit.

  • Page 10: Chapter 2 - Installation

    Chapter 2 — Installation Installation Overview The rugged design of the 4115T unit allows it to be installed in most industrial environments. The system is generally placed in a NEMA 4/4X/12 enclosure to protect against contaminants such as dust, and moisture. Metal enclosures also help minimize the effects of electromagnetic radiation that nearby equipment can generate.
  • Page 11 4115T Light Duty Industrial PC Chapter 2 – Installation • Place any fans or blowers close to the heat generating devices. If using a fan, make sure that outside air is not brought into the enclosure unless a fabric or other reliable filter is used.

  • Page 12: Mechanical Dimensions

    4115T Light Duty Industrial PC Chapter 2 – Installation Mechanical Dimensions Front Panel: 16.14” (410 mm) x 12.16” (309 mm) x 0.315” (8 mm) (WxHxD) Cabinet: 15.1” (383.6 mm) x 11.13” (282.6 mm) x 3.93” (99.9 mm) (WxHxD) Note: All dimensions in inches (mm Figure 2-1.

  • Page 13: Mounting Options

    Chapter 2 – Installation Mounting Options The 4115T can be mounted to a panel, to the wall, or to an arm. The following sections describe each mounting option for the 4115T. Panel Mounting The 4115T is designed for panel mounting. Before mounting the 4115T to the panel, check the cut out dimensions as shown in Figure 2-2.
  • Page 14 4115T Thin Line Industrial Flat Panel PC Chapter 2 – Installation Figure 2-3. Panel Mounting Diagram 143926(A)

  • Page 15: Wall Mounting

    4115T Thin Line Industrial Flat Panel PC Chapter 2 – Installation Wall Mounting The 4115T is suitable for wall mount using the included brackets and hardware. See Figure 2-4 for wall mounting dimensions. See Figure 2-5 for a wall-mounting diagram. All dimensions in inches (mm) Figure 2-4.
  • Page 16 4115T Thin Line Industrial Flat Panel PC Chapter 2 – Installation Figure 2-5. Wall Mounting Diagram 143926(A)

  • Page 17: Arm Mounting

    4115T Thin Line Industrial Flat Panel PC Chapter 2 – Installation Arm Mounting The 4115T also accommodates 75/100 mm interface pads for arm mounting. Figure 2–6 gives the dimensions for arm mounting. All dimensions in inches (mm) Figure 2-6. Arm Mounting Dimensions...

  • Page 18: Chapter 3 - Pos-478 Cpu Board And Ami Bios Setup

    Supports up to two floppy disk drives, 5.25” (360KB and 1.2MB) and/or 3.5” (720KB, 1.44MB, and 2.88MB) • Four serial ports: 16C550 UART (or compatible) with 16-byte FIFO buffer, support up to 115.2Kbps (three ports total external to the 4115T, as one is used for the touch screen) • Bi-directional parallel port •...

  • Page 19: Pos-478E Cpu Board Layout

    4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup • AC’97 Audio CODEC • Compact Flash operates with a passive adapter (True IDE Mode) in a Type I/II Socket • Wake-Up Function: Supports Wake-On-Lan and Wake-On-Ring.

  • Page 20: Jumper Settings

    4. Do not put your POS-478E unprotected on a flat surface, as the board has components on both sides. Jumper Settings The following table lists the functions of all the jumpers on the 4115T. The following sections describe how to set jumpers on the POS-478 board. Table 3-1. Jumper Functions...
  • Page 21 4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup Compact Flash TYPE II Flash Disk Setting The Compact Flash is 100% compatible to IDE hard disk. It is “plug and play”, easy to use and reliable. The CompactFlashDisk™ is available from 8MB to 1GB.
  • Page 22 4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup COM Port RI and Voltage Selection JP7, JP9: Set pin 9 of COM1 as signal RI or voltage source Description COM1 RI PIN Use RI...
  • Page 23 4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup JP14, JP16: Set pin 9 of COM4 as signal RI or voltage source JP16 Description COM4 RI PIN Use RI COM4 RI PIN Use Voltage...
  • Page 24 4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup JP3: 24-bit or 18-bit LCD Selection (for one pixel). Tie to DVCC to select non- conventional color mapping 24 bit LCD only. Tie to GND to select 18-bit LCD.

  • Page 25: Connector Pin Outs

    4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup Connector Pin Outs The following describes how to connect peripherals, switches and indicators to POS-478 board. Floppy Disk Drive Connector POS-478 board is equipped with a 34-pin daisy-chain drive connector cable.
  • Page 26 4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup PCI E-IDE Disk Drive Connector You can attach four IDE (Integrated Device Electronics) hard disk drives to POS-478 IDE controller. IDE1, IDE2: Primary, Secondary IDE Connector...
  • Page 27 4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup Parallel Port These ports are usually connected to printer. POS-478 includes two on-board parallel ports, accessed through one 25-pin D-type female connector LPT1 (LPT1) and one 26-pin flat-cable connector CN13 (LPT2).
  • Page 28 4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup COM2 supports three modes: RS-232, RS-422, RS-485 (For DB-9 Connector) RS-232 Mode Description Description RS-422 Mode Description Description TXD- TXD+ Voltage RS-485 Mode Description Description...
  • Page 29 4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup CN23B (Green): Extended Mouse 6-pin Mini Din Connector Description MS DATA MS CLOCK External Switches and Indicators There are several external switches and indicators for monitoring and controlling your CPU board.
  • Page 30 4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup VGA Connector POS-478 provides one DB-15 female connector and one built-in 10-pin VGA header connector can be connected directly to your monochrome CRT monitor as well as high resolution color CRT monitor.
  • Page 31 4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup Fan Connector POS-478 provides CPU cooling and system fan connectors. These connectors can supply 12V/500mA to the cooling fan. FAN1: CPU Fan Connector Description +12V...
  • Page 32 4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup Audio Connector CN7: Audio CD IN (2.54mm) Description PIN Description CD IN_L CD IN_R CN1: Audio AUX IN (2.54mm) Description PIN Description AUX IN_L AUX IN_R CN2: Audio LINE OUT (2.54mm)
  • Page 33 4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup CompactFlash TYPE II Storage Card Socket POS-478 configures CompactFlash TYPE II Storage Card in IDE Mode. Note: Type I storage cards are supported. CFA1: CompactFlash TYPE II Socket PIN Assignment...
  • Page 34 4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup ATX Power Connector PW2 is a 20-pin ATX Power Supply Connector. Please refer to the following table for the pin assignments. PW2: ATX Power Supply Connector...

  • Page 35: Ami Bios Setup

    4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup AMI BIOS Setup This section describes the AMI Setup program built into the ROM BIOS. The setup program allows users to modify the basic system configuration. This special information is then stored in battery-backed RAM so that it retains the Setup information when the power is turned off.

  • Page 36: Using Setup

    4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup Using Setup In general, you use the arrow keys to highlight items, press Enter to select, use the PgUp and PgDn keys to change entries, press F1 for help and press Esc to quit. The following table provides more detail about how to navigate in the Setup program using the keyboard.

  • Page 37: Main Menu

    4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup These defaults have been carefully chosen by both AMI and your systems manufacturer to provide the absolute maximum performance and reliability. Even a seemingly small change to the chipset setup has the potential for causing you to use the override.

  • Page 38: Standard Cmos Setup

    4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup Table 3-3. Setup Utility Options Item Description Hardware Monitor Setup Use this menu to monitor your hardware. Auto-detect Hard Disks Use this menu to specify your settings for hard disks control.
  • Page 39 4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup Table 3-4. Standard CMOS Setup Items Item Options Description Date MM DD YYYY Set the system date. Time HH : MM : SS Set the system time...

  • Page 40: Advanced Cmos Setup

    4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup Advanced CMOS Setup This section allows you to configure your system for basic operation. You have the opportunity to select the system’s default speed, boot-up sequence, keyboard operation, shadowing and security.
  • Page 41 4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup Table 3-5. Advanced CMOS Setup Options Item Description options. The settings are Yes or No. Boot From LAN Set to Enabled to the system boot from LAN.
  • Page 42 4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup Table 3-5. Advanced CMOS Setup Options Item Description L1 Cache The option enabled or disabled the internal cache memory in the processor L2 Cache The option enables secondary cache memory.

  • Page 43: Advanced Chipset Setup

    4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup Table 3-5. Advanced CMOS Setup Options Item Description of the ROM area named in the option title. The settings are Enable Disable, Cached. ISA adapter cards will be allocated to PCI adapter cards.800, 16k Shadow.
  • Page 44 4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup Table 3-6. Advanced Chipset Setup Options Item Description Hyper Threading Function Set this option to Enabled to use INTEL Hyper Threading Function. Internal Graphics Mode Select This option is setting for sharing memory size from system memory to Video memory.

  • Page 45: Power Management Setup

    4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup Power Management Setup Figure 3-6. Power Management Setup Table 3-7. Power Management Setup Options Item Description ACPI Aware O/S This feature is switch of ACPI function.

  • Page 46: Pci / Plug And Play Setup

    4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup Table 3-7. Power Management Setup Options Item Description Power Type Select This feature is switch of Power Type function. Configuration options: [AT] [ATX] PCI / Plug and Play Setup Figure 3-7.

  • Page 47: Peripheral Setup

    4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup Table 3-8. PCI/Plug and Play Setup Options Item Description Priority device installed in the PCI expansion slot. The settings are Auto, (IRQ) 3, 4, 5, 7, 9, 10, and 11, in priority order.

  • Page 48: Hardware Monitor Setup

    4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup Table 3-9. Peripheral Setup Options Item Description Parallel Port Mode This option specifies the parallel port mode. The settings are Normal, Bi-Dir, EPP, and ECP.
  • Page 49 4115T Light Duty Industrial PC Chapter 3 – POS-478 CPU Control Board and BIOS Setup Table 3-10. Hardware Monitor Setup Options Item Description Change Supervisor Password You can set either supervisor or user password, or both of them. The differences between are:...

  • Page 50: Chapter 4 - Maintenance

    • Do not place noise-generating equipment near the 4115T unit. Fuse Replacement The 4115T unit has no accessible fuse. Return the unit to the factory for fuse replacement. Recommended Hard Drive Preventive Maintenance Xycom Automation has recognized that hard drive failures may begin to increase an average of four to five years into the life of most computers used in industrial applications.

  • Page 51: Product Repair Program / Returning A Unit To Xycom Automation

    Xycom with the standard Xycom test diagnostics. Note Before sending the unit in for repair, back up the hard drive in case Xycom needs to restore the hard drive to the factory default O/S load. Follow the steps below to prepare the unit for shipment: 1.

  • Page 52: Chapter 5 - Troubleshooting

    Chapter 5 – Troubleshooting Diagnostic Testing If you suspect that you are having hardware problems with your 4115T, you can use the Xycom diagnostic utility to check out the PC’s various ports and subsystems. The diagnostic utility is on the Documentation and Support Library CD that was included with the your unit.
  • Page 53 4115T Light Duty Industrial PC Chapter 5 – Troubleshooting Figure 5-1. Serial Loopback Connections 143926(A)

  • Page 54: Running The Tests

    To run the test, insert the diagnostics disk into drive A. Turn on the computer (the diagnostics program will boot-up). Figure 5–2 shows the Main Menu. Copyright 2002, Xycom, Inc. All rights reserved. Diagnostic Tests Sequence/Selection Menu (Rel. xx) 1. WILL pause on error 5.

  • Page 55: Reinstalling Operating Systems

    ® Windows 2000 Reinstallation If you need to reinstall the Windows 2000 operating system, refer to the Xycom Recovery for Xycom Automation Windows 2000 Workstation (shipped with systems preinstalled with Windows 2000). This document is devoted to the reinstallation of your Windows 2000 operating system and drivers utilizing the Recovery Media provided with your Xycom Automation industrial computer.

  • Page 56: Installing Drivers

    Installing Drivers This section describes how to install the drivers associated with the system. Note For further assistance, call Xycom Automation technical support at 734–944-0482. Video Drivers Video drivers and the expansion utilities are on the Documentation and Support Library CD included with the documentation kit.

  • Page 57: Miscellaneous Drivers

    4115T Light Duty Industrial PC Chapter 5 – Troubleshooting You must install the corresponding touch screen driver software if you change the operating system. The touch screen drivers are located on the Document and Support Library CD under: \DRIVERS\4115TR1\TOUCHKIT_W2K_XP.EXE Miscellaneous Drivers Refer to your operating system and peripheral manuals for information on installing drivers related to these items.

  • Page 58: Appendix A Technical Specifications

    Appendix A Technical Specifications This section contains the hardware and environmental specifications for the 4115T. Hardware Specifications The following table lists the hardware specifications for the 4115T. Table A - 1. Hardware Specifications Characteristic Specification Mechanical Height 12.16” (309 mm) Width 16.14"...

  • Page 59: Environmental Specifications

    4115T Light Duty Industrial PC Appendix A – Technical Specifications Environmental Specifications Table 1-4 lists the environmental and compliance specifications for the 4115T. Table 1–4. Environmental and Compliance Specifications Temperature Operating 0˚C to 50˚C (32˚F to 122˚F) Non-operating -20˚C to 60˚C (-4˚F to 140˚F)

  • Page 60: Appendix B - Watchdog Timer

    Appendix B – Watchdog Timer The Watchdog Timer is a device to ensure that standalone systems can always recover from abnormal conditions that cause the system to crash. These conditions may result from an external EMI or a software bug. When the system stops working, hardware on the board will perform hardware reset (cold boot) to bring the system back to a known state.
  • Page 61 4115T Light Duty Industrial PC Appendix B – Watchdog Timer Example assembly program: ; INITIAL TIMER PERIOD COUNTER W_LOOP: AX, 6F02H ;setting the time-out value BL, 30 ;time-out value is 48 seconds ;15H ; ADD YOUR APPLICATION PROGRAM HERE EXIT_AP, 1 ;is your application over?

  • Page 62: Appendix C - Power-On Self-Test Messages

    Appendix C – Power-On Self-Test Messages POST Messages During the Power-On Self-Test (POST) if the BIOS detects an error, it will either sound a beep code or display a message. If a message is displayed, it will be accompanied by: PRESS F1 TO CONTINUE, CTRL-ALT-ESC OR DEL TO ENTER SETUP POST Beep There are two kinds of beep codes in BIOS:...
  • Page 63 4115T Light Duty Industrial PC Appendix C – Power-On Self-Test Messages Error Messages Cause/Solution DISPLAY TYPE HAS CHANGED Since the last powering off the system, the display adapter has been SINCE LAST BOOT changed. You must configure the system for the new display type.
  • Page 64 4115T Light Duty Industrial PC Appendix C – Power-On Self-Test Messages Error Messages Cause/Solution SYSTEM HALTED, (CTRL-ALT- The present boot attempt has been aborted and the system must be DEL) TO REBOOT ... rebooted. Press and hold down the CTRL and ALT keys and press DEL.

  • Page 65: Appendix D - Dma, Irq And 1

    Appendix D – DMA, IRQ and 1 MB Memory DMA Channel Assignments Table C–1. DMA Channel Assignments Channel Description Available Available Floppy Disk (8-bit transfer) Available Cascade for DMA controller 1 Sound Available Available IRQ Mapping Chart Table C–2. IRQ Mapping IRQ0 System Timer IRQ8...

  • Page 66: St Mb Memory Address Map

    4115T Light Duty Industrial PC Appendix D – DMA, IRQ and 1 MB Memory MB Memory Address Map Table C–3. 1st MB Memory Address Map Memory Address Description 00000-9FFFF System Memory A0000-BFFFF VGA Buffer C0000-CFFFF VGA BIOS E0000-FFFFF System BIOS...

  • Page 67: Appendix E - How To Use The Wake-Up Function

    Appendix E – How to Use the Wake-Up Function POS-478E provides two kinds of Wake-Up functions: Modem Wake-up and LAN Wake-up. The Wake-Up function will be activated when ATX power supply is in use. Wake-Up On Modem (Ring) Wake-Up On Modem is set in CMOS SETUP. Activating this function allows the ATX power supply to be switched on when there is a ring signal detected on pin “RI”...

  • Page 68: Appendix F - How To Upgrade A New Bios

    Appendix F – How to Upgrade a New BIOS Please contact the Xycom Automation Application Engineering Department at 734- 944-0482 to obtain the latest BIOS. BIOS Update Procedure Notes A. This procedure will erase any prior data on that floppy, so please proceed accordingly.

  • Page 69: Recovering Your Old Bios

    4115T Light Duty Industrial PC Appendix F – How to Upgrade to a New BIOS Notes A. DO NOT save the old BIOS with the same file name as the new BIOS. If the same file name is used, the new BIOS will write over the old BIOS with no prompted warning.
  • Page 70 4115T Light Duty Industrial PC Appendix F – How to Upgrade to a New BIOS Install screen: Figure D - 1. BIOS Upgrade Screen 143926(A)
  • Page 71 Index Arm mounting............13 specifications............1 Award BIOS setup............14 Maintenance.............46 BIOS recovery............66 general ..............46 BIOS setup...............14 hard drive .............46 getting help............32 Mechanical diminsions ..........8 main menu ............33 Memory address (1 MB) map .........63 overview ...............31 Memory map ............62 standard CMOS features........34 Mounting starting ..............31 arm...............13 using ..............32...
  • Page 72 System setup Video drivers ............52 arm mounting ............13 Wall mounting ............11 panel mounting............9 Watchdog timer ............56 reverse side of unit..........2, 3 143926(A) Xycom Automation, Inc. Canada Sales: 905-607-3400 734-429-4971 Northern Europe Sales: +44-1604-790-767 Fax: 734-429-1010 Southern Europe Sales: +39-011-770-53-11 http://www.xycom.com...

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