Check The Exhaust System; Check The Oil Cooler And Cooling Fins - Deutz Models - Genie S-40 Service Manual

Section 3 • Scheduled Maintenance Procedures
CHECKLIST B PROCEDURES
B-6

Check the Exhaust System

Genie specifications require that this procedure be
performed every 250 hours or quarterly, whichever
comes first.
Maintaining the exhaust system is essential to
good engine performance and service life. Running
the engine with a damaged or leaking exhaust
system can cause component damage and unsafe
operating conditions.
Bodily injury hazard. Do not
inspect while the engine is
running. Remove the key to
secure from operation.
Burn hazard. Beware of hot
engine components. Contact with
hot engine components may result
in severe burns.
1 Remove the engine tray retaining fasteners
located under the engine tray. Swing the engine
tray out and away from the machine and secure
it from moving.
Crushing hazard. Failure to secure
the engine pivot plate from moving
could result in death or serious
injury.
2 Be sure that all nuts and bolts are tight.
3 Inspect all welds for cracks.
4 Inspect for exhaust leaks; i.e., carbon buildup
around seams and joints.
5 Swing the engine back to its original position
and install the engine pivot plate retaining
fasteners.
Crushing hazard. Failure to install
the fasteners into the engine tray
to secure it from moving could
result in death or serious injury.
3 - 20
B-7
Check the Oil Cooler and Cooling
Fins - Deutz Models
Genie specifications require that this procedure be
performed every 250 hours or quarterly, whichever
comes first.
Maintaining the oil cooler in good condition is
essential for good engine performance. Operating
a machine with a damaged oil cooler may result in
engine damage. Also, restricting air flow through
the oil cooler will affect the performance of the
cooling system.
Oil cooler
1 Remove the engine tray retaining fasteners
located under the engine tray. Loosen the pivot
fastener located at the platform end of the
engine tray. Swing the engine tray out and
away from the machine and secure it from
moving.
2 Remove the fasteners from the engine side
cover, and remove the cover.
3 Inspect the oil cooler for leaks and physical
damage.
4 Clean the oil cooler of debris and foreign
material.
S-40 • S-45
October 2013
Bodily injury hazard. Do not
inspect while the engine
is running. Remove the key to
secure from operation.
Burn hazard. Beware of hot
engine components. Contact with
hot engine components may result
in severe burns.
Crushing hazard. Failure to secure
the engine pivot plate from moving
could result in death or serious
injury.
Part No. 102521