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GTH-4013 SX
Genie GTH-4013 SX Manuals
Manuals and User Guides for Genie GTH-4013 SX. We have
2
Genie GTH-4013 SX manuals available for free PDF download: Operator's Manual, Service Manual
Genie GTH-4013 SX Operator's Manual (225 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 24.31 MB
Table of Contents
Table of Contents
3
Machine Identification
9
Designation
9
Model
9
Manufacturer
9
Applicable Standards
9
Machine Identification Plates
9
CE Marking
10
Chassis Serial Number
10
Identification Plates of the Main Parts
10
Symbols Used on the Machine
11
Hazard Pictorial Descriptions
12
Labels and Plates Applied on the Machine
13
Gth-4013Sx - Gth-4017Sx
13
Gth-4013Ex - Gth-4017Ex
19
Safety Precautions
27
Damaged Machine Hazards
27
Personal Injury Hazards
27
Safety Devices
27
Moment Limiting System (Llmi/Llmc)
27
Seat Switch
27
General Remarks
28
Requisites of the Personnel in Charge
29
Requisites of the Machine Operators
29
Requisites of the Servicemen
29
Working Clothes
30
Personal Protective Equipment
30
Hazards on the Jobsite
30
Operation or Maintenance Hazards
31
Machine Operation Hazards
33
Explosion or Fire Hazards
33
Damaged Component Hazards
33
Personal Injury Hazards
33
Suspended Load Hazards
34
Llmi/ Llmc Hazards
34
Description of the Machine
35
GTH-4013SX General Description
36
GTH-4017SX General Description
38
GTH-4013EX General Description
40
GTH-4017EX General Description
42
Allowed Use
44
Improper Use
44
Controls and Instruments
45
Ignition Switch
47
Forward/Reverse Gear Selector
47
Horn Function
47
Turn Signals - Windscreen Wiper - Lights
48
Brakes
49
Accelerator Control
49
Safety and Emergency Devices
49
Job-Site/Road/Platform Selection
50
Steering Mode Selection
50
Auxiliary Drive Controls
51
Warning Lights and Instruments
52
Control Levers for Sx
54
Function Selection
55
Boom Lifting/Lowering
56
Boom Extension/Retraction
57
Attachment Holding Frame Pitching
58
Attachments Quick-Coupling (Optional)
59
Machine Sway Control
60
Outriggers Movement
60
Control Lever for Ex
61
Function Selection
62
Boom Lifting/Lowering
63
Boom Extension/Retraction
64
Attachment Holding Frame Pitching
65
Attachments Quick-Coupling
66
Outriggers Movements
67
Machine Sway Control
67
Manual Controls - GTH-4013EX & GTH-4017EX
68
Inspections
69
Pre-Operation Inspection Fundamentals
69
Pre-Operation Inspection
70
Fundamental Function Tests
71
Tests
71
Test the Control Lever (for Sx)
71
Test the Control Lever (for Ex)
71
Test the Steering
72
Test the Transmission and Brakes
72
Test Outriggers and Sway Control (for Sx)
72
Test Outriggers and Sway Control (for Ex)
72
Test the Road Lights
73
Workplace Inspection
73
Operating Instructions
75
Entering the Machine
76
Entering the Cab
76
Leaving the Cab in an Emergency
76
Adjusting the Seat
77
Fastening the Seat Belts
77
Adjusting the Steering Column
78
Switching on the Cab Interior Lamp
78
Adjusting the Mirrors
79
Starting the Engine
80
Jump-Starting the Engine
80
Low Temperature Starting
81
Disconnecting the Battery
82
Starting the Machine
82
Stopping and Parking the Machine
82
Using the Load Charts
83
Load Limiter
84
Description of the Controls
84
Operation
84
Alarm Codes and Resetting
85
Adjusting the Forks
85
Working Phases
86
Loading Phase
86
Transfer Phase
87
Unloading Phase
87
Changing the Attachment
88
Version with Mechanical Locking
88
Version with Hydraulic Locking (Optional)
89
Road or Site Transfer
90
Use of the Man-Platform (Only for Ex)
91
Transporting the Machine
93
Moving a Disabled Machine
93
Unlocking the Negative Brake
93
Lifting the Machine
94
Transporting the Machine on Other Vehicles
94
Parking and Storage
95
Short Inactivity
95
Machine Storage
95
Cleaning and Washing the Machine
96
External Washing
96
Internal Washing
96
Washing the Engine
96
Machine Disposal
96
Battery Disposal
96
Maintenance
97
Introduction
97
Spare Parts
98
Lubricants - Health and Safety Precautions
98
Ordinary Maintenance
99
Oil Change Schedule
101
Maintenance Interventions
102
Access to the Engine Compartment
103
Engine
103
Engine Air Filter
104
Engine Cooling System
105
Checking the Oil Level in the Tank
106
Changing the Hydraulic Oil
106
Changing the Oil Filter Cartridge
107
Cab Air Filter
108
Oil Level in the Differential Gears
109
Oil Level in the (Front/Rear) Wheel Reduction Gears
109
Oil Level in the Power Divider Gearbox
110
Greasing
111
Tyres and Wheels
112
Brakes
112
Shafting Alignment
113
Adjusting the Sliding Pads of the Boom Sections
114
Boom Re-Sequencing (GTH4013SX & EX)
115
Boom Chains Tensioning (Gth4017Sx & Ex)
115
Checking the Safety Devices
116
Load Limiting System
116
MICRO-SWITCHES on the OUTRIGGERS
117
Emergency Stop Pushbutton
117
Block Valves Fitted to All Cylinders
118
Safety Switches
120
Checking the Machine Start Control
121
Checking the State of the Structure
121
Seat Switch
121
Electrical System
122
Fuses and Relays
123
Gth-4013Sx & Gth-4017Sx
123
Gth-4013Ex & Gth-4017Ex
124
Engine Compartment Fuses and Relays
125
12V DC Lamps
125
Battery
126
Refuelling
127
Product Specifications
127
Engine Oil
127
Lubrication Oils
127
Refi Ll the Machine with Following Lubricants
127
Oils for Hydraulic System
127
Fuel
128
Grease
128
Engine Coolant
128
Faults and Troubleshooting
129
Load Limiting System Alarm Codes
130
MC2M Alarm Codes
132
Torque Wrench Settings
134
Optional Attachments
135
Introduction
135
Floating Forks
136
Fem 3 Forks on Plate
137
Fem 3 Forks with Hydraulic Side-Shift
138
Floating Forks (for England)
139
Litres Shovel
140
500 Lt Mixing Bucket
141
500 Litres Concrete Bucket
142
Litres Concrete Bucket
143
Fixed Hook on Plate
144
900 Kg Extension Jib
145
Kg Extension Jib
146
2000 Kg Extension Jib
147
3000 Kg Hydraulic Hoist
148
Man-Platform 3P/700 Rem4400 Only for Ex
149
Man-Platform 2P/300 F Only for Ex
150
Basket for Bricks
151
Specifications
153
Machine Data
153
Center of Gravity GTH-4013SX & Ex
155
Center of Gravity GTH-4017SX & Ex
156
Load Charts
157
Forks on Wheel GTH-4017SX & Ex
157
Forks on Outrriggers GTH-4017SX &Ex
158
Hook on Wheel GTH-4017SX & Ex
159
Hook on Outriggers GTH-4017SX & Ex
160
Hoist on Wheel GTH-4017SX & Ex
161
Hoist on Outriggers GTH-4017SX & GTH-4017EX
162
2000 Kg Jib on Wheel GTH-4017SX & Ex
163
2000 Kg Jib on Outriggers GTH-4017SX & Ex
164
900 Kg Jib on Wheel Gth-4017 Sx & Ex
165
900 Kg Jib on Outriggers Gth-4017 Sx & Ex
166
Shovel on Wheel GTH-4017SX & Ex
167
Shovel on Outriggers GTH-4017SX & GTH-4017EX
168
Man-Platform 3P/700 Rem 4400 - GTH-4017EX
169
Man-Platform 2P/300 F - GTH-4017EX
170
Fork on Wheel GTH-4013SX & GTH-4013EX
171
Fork on Outriggers GTH-4013SX & GTH-4013EX
172
Hook on Wheel GTH-4013SX & GTH-4013EX
173
Hook on Outriggers GTH-4013SX & GTH-4013EX
174
Hoist on Wheel GTH-4013SX & GTH-4013EX
175
Hoist on Outriggers GTH-4013SX & GTH-4013EX
176
2000 Kg Jib on Wheel GTH-4013SX & GTH-4013EX
177
2000 Kg Jib on Outriggers GTH-4013SX GTH-4013EX
178
900 Kg Jib on Wheel Gth 4013 Sx & Gth 4013 Ex
179
Kg Jib on Outriggers GTH-4013SX GTH-4013EX
180
Shovel on Wheel GTH-4013SX & GTH-4013EX
181
Shovel on Outriggers GTH-4013SX & GTH-4013EX
182
Man-Platform 3P/700 Rem 4400 - GTH-4013EX
183
Man-Platform 2P/300 F - GTH-4013EX
184
Diagrams and Schemes
185
GTH-4013SX & GTH-4017SX Wiring Diagram 1/10
185
GTH-4013SX & GTH-4017SX Wiring Diagram 2/10
186
GTH-4013SX & GTH-4017SX Wiring Diagram 3/10
187
GTH-4013SX & GTH-4017SX Wiring Diagram 4/10
188
GTH-4013SX & GTH-4017SX Wiring Diagram 5/10
189
GTH-4013SX & GTH-4017SX Wiring Diagram 6/10
190
GTH-4013SX & GTH-4017SX Wiring Diagram 7/10
191
GTH-4013SX & GTH-4017SX Wiring Diagram 8/10
192
GTH-4013SX & GTH-4017SX Wiring Diagram 9/10
193
GTH-4013SX & GTH-4017SX Wiring Diagram 10/10
194
GTH-4013EX & GTH-4017EX Wiring Diagram 1/11
195
GTH-4013EX & GTH-4017EX Wiring Diagram 2/11
196
GTH-4013EX & GTH-4017EX Wiring Diagram 3/11
197
GTH-4013EX & GTH-4017EX Wiring Diagram 4/11
198
GTH-4013EX & GTH-4017EX Wiring Diagram 5/11
199
GTH-4013EX & GTH-4017EX Wiring Diagram 6/11
200
GTH-4013EX & GTH-4017EX Wiring Diagram 7/11
201
GTH-4013EX & GTH-4017EX Wiring Diagram 8/11
202
GTH-4013EX & GTH-4017EX Wiring Diagram 9/11
203
GTH-4013EX & GTH-4017EX Wiring Diagram 10/11
204
GTH-4013EX & GTH-4017EX Wiring Diagram 11/11
205
GTH-4013SX Hydraulic Diagram
206
GTH-4017SX Hydraulic Diagram
207
GTH-4017EX Hydraulic Diagram
208
GTH-4013EX Hydraulic Diagram
209
Appendix A
211
Suspended Load Condition
211
Diagrammatic Representation of Suspended Load Condition Test Results for GTH-4013SX
212
Diagrammatic Representation of Suspended Load Condition Test Results for GTH-4017SX
213
Test
211
Appendix B
214
Lorry Trailer Condition
214
Diagrammatic Representation of Lorry Trailer Condition Test Results for GTH-4013SX
215
Diagrammatic Representation of Lorry Trailer Condition Test Results for GTH-4017SX
216
Diagrammatic Representation of Lorry Trailer Condition Test Results for GTH-4013SX
217
Diagrammatic Representation of Lorry Trailer Condition Test Results for GTH-4017SX
218
Overload Test Procedure
219
EC Declaration of Conformity
221
Ec Declaration of Conformity Full Text
221
Routine Check Schedule
223
Safety Devices Daily Checking
223
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Genie GTH-4013 SX Service Manual (202 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 12.45 MB
Table of Contents
Description
5
Safety Rules
11
Personal Safety
12
Workplace Safety
13
General Remarks
14
Servicemen's Requisites
14
Personal Protective Equipment
15
General Safety Precautions
15
Working Area
15
Precautions During Work
15
Table of Contents
17
Rev
18
Main Dimensions
21
Speed
22
Tyres
22
Limit of Use
22
Weight
22
Payload and Reach
22
Forks (Floating Type)
23
Diesel Engine
23
Hydraulic System
23
Electrical System
23
Machine Sounds Level
24
Vibration Level
24
Refuelling
24
Tightening Torques
28
Locking Material
30
Hoisting Instructions
31
Advice to Renew Flexible Hoses
32
List of Recommended Spare Parts Gth-4013 Sx/Gth-4017 Sx
33
Machine Paint Colour
34
Checking the Cylinder Movement Times
35
Hydraulic Settings
37
Preliminary Operations
37
Calibrating the Boom Main Valve
37
Calibrating the Main Valve Pressure Control Valve
37
Check Calibrating Hydrostatic Transmission
38
Hydrostatic Transmission Pump
38
Check Transmission Piloting
38
Calibrating the Power Steering
38
DLE System
43
Introduction
59
About this Section
60
Maintenance Table
61
Maintenance Inspection Report
64
About this Section
68
Table a Procedures
69
Check the Oil Level Within Reduction Gears, Differential Gears and Power Divider Reduction Gears
69
Check the Tightening of the Wheel Bolts
71
A-3 Check the Tightening of All Bolts and Nuts
72
Inspect the Operator's Manual
73
Inspect the Decals and Plates
73
Check the Engine Oil Level
74
Clean the Air Suction Filter
75
Check and Clean the Radiator
76
Check the Hydraulic Oil Level in the Tank
77
Check the Greasing of the Boom Section Pads
78
A-12 Grease the Forks
80
Grease All Joints of the Boom, the Rear Axle Shaft Joint, the Transmission Shafts, the Front and Rear Axles and any Equipment of the Machine
81
Check the Efficency of the Lighting Electric System
82
Check the Efficency of Braking System
83
Check the Efficency of the Steering Selection System
84
Check the Efficency of the Fork Balancing System
85
Check the Efficient Working Order of the Safety Devices
86
A-19 Check the Engine Coolant Level
89
Check the Efficency of the Overload Warning System
90
Check the Re-Sequence of the Boom Telescope (GTH 4013Sx)
91
Table B Procedures
92
Check the Efficency of the Machine
92
Check the Tension of the Alternator Belt
92
Check the Tyre Inflation
93
Check the Tightening of the Wheel Nuts
94
Check the Tightening of the Cardan Shaft Screws
95
Clean the Radiator Fins
96
Table C Procedures
97
Change the Oil in the Reduction Gears, Differential Gears and Power Divider Reduction Gear
97
Change the Engine Oil and Relevant Filter
98
Check the Oil Level in the Front and Rear Differential Gears
99
Check the Oil Level in the Four Wheel Reduction Gears
99
Check and Clean the Engine Air Filter
100
Check the Clamping of the Cableheads to the Battery Terminals
101
Check the Air Suction Hose between Engine and Filter
101
Check the Cylinder Chromium-Plated Rods
102
Check the Hydraulic Lines
102
C-10 Check the Electric Cables
103
Check the Wear of the Sliding Pads of the Boom Sections
103
Adjust the Play of the Sliding Pads of the Boom Sections
104
Grease the Sliding Parts of the Boom Sections
105
Check the Level of the Battery Electrolyte
106
Check the Efficency of the Block Valves
107
Table D Procedures
109
Visually Check the Smoke Quantity Evacuated from the Engine Exhaust
109
Check the Tightening of the Engine Fixing Screws
109
Check the Tightening of the Cab Fixing Screws
110
Check the Blacklash between Pins and Bushings in All Joints
110
Change the Hydraulic Oil Filter Cartridge
111
Have the Hydraulic System Checked by a Skilled Technician
112
Change the Main Cartridge of the Engine Air Filter
112
Change the Engine Oil Filter and the Fuel Filter
113
Clean the Cab Air Filter
113
Change the Oil of the Front and Rear Differential Gears
114
Boom Chain Tensioning (GTH 4017SX Only)
114
Table E Procedures
115
Change the Safety Element of Engine Air Filter
115
Change the Oil in the Power Divider Gears
116
Change the Oil in the Four Wheel Reduction Gears
116
Change the Hydraulic Oil and the Inner Hydraulic Oil Filter
117
Table F Procedures
118
Change the Engine Coolant
118
Check the Machine Structure
119
Introduction
121
About this Section
122
Electrical Faults
123
Hydraulic Faults
130
Hydraulic Symbols
135
Gth-4013 Sx
135
Gth-4017 Sx
136
Gth-4017 Sx
139
Electrical Symbols
139
Electrical Schemes
141
6.4.2.1 General Wiring Diagram Gth 4013-Sx Gth-4017 Sx
151
6.4.2.2 Fuses and Relays Gth-4013 Sx Gth-4017 Sx
152
Time Schedule
157
Cylinder Disassembly - Boom Raising Cylinder
161
Removing the Engine from the Machine
168
Hydraulic Pumps Disassembly
173
Disassembling the Hydraulic Motor
176
Cylinder Disassembly Boom Extension Cylinder GTH 4017 SX
178
Cylinder Disassembly Boom Extension External Cylinder GTH 4013 SX
180
Cylinder Disassembly Boom Extension Internal Cylinder GTH 4013 SX
182
Water-Oil Cooler Disassembly
183
Main Valve Disassembly
185
Renewing the Slide Pads of the Telescopic Boom GTH 4013 SX
187
Renewing the Slide Pads of the Telescopic Boom GTH 4017 SX
191
Renewing the Flexible Hoses Inside the Boom GTH 4013 SX
195
Renewing the Flexible Hoses Inside the Boom GTH 4017 SX
197
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