Important Serial Number Information Read, understand and obey the safety rules and Genie Industries offers the following Service operating instructions in the Genie S-40 and S-45 Manuals for these models: Operator's Manual before attempting any maintenance or repair procedure. Title Part No.
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Section 1 • Safety Rules Safety Rules Danger Failure to obey the instructions and safety rules in this manual, and the Genie S-40 and S-45 Operator's Manual will result in death or serious injury. Many of the hazards identified in the operator's manual are also safety hazards when maintenance and repair procedures are performed.
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Be sure that your workshop or work area hazardous situation which, if not is properly ventilated and well lit. avoided, may result in property damage. Green—used to indicate operation or maintenance information. Genie S-40 and S-45 Part No. 102521...
Turntable rotation 8 fl oz drive hub 0.24 liters Continuous improvement of our products is a Genie policy. Product specifications are subject to change Continuous improvement of our products is a Genie without notice. policy. Product specifications are subject to change without notice.
40 ft/7.8 sec Chevron Rykon MV oil is fully compatible and 12.2 m/6.8 sec 12.2 m/7.8 sec mixable with Shell Donax TG (Dexron III) oils. Genie specifications require hydraulic oils which are Drive speed, stowed 3.5 mph 3 mph designed to give maximum protection to hydraulic Deutz Diesel models 5.6 km/h...
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1.52 cu in 25 cc 4.3 cc Non-steer end drive motors Displacement - 2500 rpm 2.8 gallons per minute 10.6 liters per minute Displacement per revolution 2.13 cu in 35 cc Part No. 102521 Genie S-40 and S-45 2 - 3...
10.9 liters 20°F / -6.6°C Alternator Use oils meeting API classification SG (labeled SG/CC or SG/CD) as they offer improved wear protection. Output 95A, 14.5V DC Units ship with 10W-40 SG/CC. Part No. 102521 Genie S-40 and S-45 2 - 5...
-10°F to 90°F / -23°C to 32°C 10W-40 Temperature above -4°F / -34°C 15W-40 Engine oil should have properties of API classification SG/CC or CD/SG grades. Units ship with 10W-40 SG/CC. 2 - 6 Genie S-40 and S-45 Part No. 102521...
Temperature below 60°F / 15.5°C (synthetic) 5W-30 -10°F to 90°F / -23°C to 32°C 10W-40 Temperature above -4°F / -34°C 15W-40 Engine oil should have properties of API classification CC/SE, CD/SE, CC/SF or CD/SF grades. Part No. 102521 Genie S-40 and S-45 2 - 7...
Above 23° F / -5° C 20W-50 Fan belt deflection inch Engine oil should have minimum properties of API 9 to 12 mm classification CC/SG or CD/SG grades. Units ship with 10W-40 CH-4 2 - 8 Genie S-40 and S-45 Part No. 102521...
Engine oil should have properties of API classification CC/SE. API classification CD/SE or CCMC D4 can be used, but is not recommended during the first 50 hours nor for light load applications. Part No. 102521 Genie S-40 and S-45 2 - 9...
55A @ 12V DC 0.2 mm Fan belt deflection 10 mm Starter motor Current draw, no load Brush length, new 0.7480 in 19 mm Brush length, minimum 0.5 in 12.7 mm 2 - 10 Genie S-40 and S-45 Part No. 102521...
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12V, Group 31 Quantity Cold cranking ampere 930A Reserve capacity @ 25A rate 175 minutes Coolant temperature sending unit Torque 8-18 ft-lbs 11-24 Nm Temperature switch point 221° F 105° C Part No. 102521 Genie S-40 and S-45 2 - 11...
Your machine is equipped with Parker Seal-Lok ® The O-ring cannot be re-used if the fitting or fittings and hose ends. Genie specifications require hose end has been tightened beyond finger that fittings and hose ends be torqued to tight.
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Indicates that a specific result is expected after · Turntable secured with the turntable performing a series of steps. rotation lock · Key switch in the off position with the key removed · Wheels chocked Part No. 102521 Genie S-40 and Genie S-45 3 - 1...
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The maintenance inspection report contains checklists for each type of scheduled inspection. Make copies of the Maintenance Inspection Report to use for each inspection. Store completed forms for three years. 3 - 2 Genie S-40 and Genie S-45 Part No. 102521...
After repair, place a check in the “R” box. Legend Y = yes, acceptable N = no, remove from service R = repaired Comments Part No. 102521 Genie S-40 and Genie S-45 3 - 5...
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D-6 Engine maintenance - Legend Deutz models Y = yes, acceptable D-7 Calibrate platform N = no, remove from service overload system (if equipped) R = repaired D-8 Hydraulic filters Comments 3 - 6 Genie S-40 and Genie S-45 Part No. 102521...
The Pre-operation Inspection also Complete information to perform this procedure is serves to determine if routine maintenance available in the Genie S-40 and S-45 Operator's procedures are required. Manual. Refer to the Operator's Manual on your machine.
Crushing hazard. Failure to secure the engine pivot plate from moving could result in death or serious injury. 3 - 8 Genie S-40 and Genie S-45 Part No. 102521...
Crushing hazard. Failure to secure the engine pivot plate from moving could result in death or serious injury. Part No. 102521 Genie S-40 and Genie S-45 3 - 9...
Explosion and fire hazard. If a fuel leak is discovered, keep any additional personnel from entering the area and do not operate the machine. Repair the leak immediately. 3 - 10 Genie S-40 and Genie S-45 Part No. 102521...
See D-8, Replace the Hydraulic contact with the ground. Filters. If the chassis does not remain level during test, see Repair Procedure 7-6, How to Set Up the Oscillate Directional Valve. Part No. 102521 Genie S-40 and Genie S-45 3 - 11...
2 Inspect the filter bowl for water buildup. Result: If water is present in the filter bowl continue with steps 3 through 7. Part No. 102521 Genie S-40 and Genie S-45 3 - 13...
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See B-21, Replace The Fuel Filter Element - Perkins Models, for instructions on how to prime the fuel filter/water separator. 6 Clean up any fuel that may have spilled. 3 - 14 Genie S-40 and Genie S-45 Part No. 102521...
Crushing hazard. Failure to install the fasteners into the engine tray to secure it from moving could result in death or serious injury. Part No. 102521 Genie S-40 and Genie S-45 3 - 15...
Result: High idle should be 2200 rpm. (before serial no. 7472) Result: High idle should be 2500 rpm. (after serial no. 7471) If high idle rpm is correct, disregard adjustment step 4. 3 - 16 Genie S-40 and Genie S-45 Part No. 102521...
2 Be sure that the battery cable connections are free of corrosion. Adding terminal protectors and a corrosion preventative sealant will help eliminate corrosion on the battery terminals and cables. 3 - 18 Genie S-40 and Genie S-45 Part No. 102521...
3 Inspect the following areas for burnt, chafed, result in death or serious injury. corroded and loose wires: · Engine wiring harness · Hydraulic manifold wiring Part No. 102521 Genie S-40 and Genie S-45 3 - 19...
Crushing hazard. Failure to install the fasteners into the engine tray to secure it from moving could result in death or serious injury. 3 - 20 Genie S-40 and Genie S-45 Part No. 102521...
Crushing hazard. Failure to install the fasteners into the engine tray to secure it from moving could result in death or serious injury. Part No. 102521 Genie S-40 and Genie S-45 3 - 21...
3 Check each lug nut for proper torque. Refer to Section 2, Specifications . Models with air-filled tires: 4 Check pressure in each air-filled tire. Add air as necessary. Refer to Section 2, Specifications . 3 - 22 Genie S-40 and Genie S-45 Part No. 102521...
Skip to step 5 if the low idle rpm is correct. Specifications . 4 Apply pipe thread sealant to the plug(s), and then install the plug(s) in the drive hub. 5 Repeat this procedure for each drive hub. Part No. 102521 Genie S-40 and Genie S-45 3 - 23...
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Result: Deutz F3L 1011F Engine High idle should be 2300 rpm. Deutz F4L 1011F Engine High idle should be 2200 rpm. Deutz F3L 2011 Engine High idle should be 2500 rpm. 3 - 24 Genie S-40 and Genie S-45 Part No. 102521...
Result: The engine should change to high idle. 7 Move the engine idle control switch to foot switch activated low idle (turtle symbol). Result: The engine should change to low idle. Part No. 102521 Genie S-40 and Genie S-45 3 - 25...
6 Measure the distance between the test line and your machine reference point. Refer to Section 2, Specifications. The brakes must be able to hold the machine on any slope it is able to climb. 3 - 26 Genie S-40 and Genie S-45 Part No. 102521...
Refer to Section 2, Specifications. line. Refer to Section 2, Specifications. 8 Lower the boom to the stowed position and extend the boom 1 foot / 30 cm. Part No. 102521 Genie S-40 and Genie S-45 3 - 27...
6 Push the filter element down to be sure the o-ring on the element is fully seated into the housing. Part No. 102521 Genie S-40 and Genie S-45 3 - 29...
Tighten the clamp. 11 Use a permanent ink marker to write the date and number of hours from the hour meter on the oil filter housing. 3 - 30 Genie S-40 and Genie S-45 Part No. 102521...
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Tighten the vent plug. 15 Clean up any fuel that may have spilled during this procedure. Part No. 102521 Genie S-40 and Genie S-45 3 - 31...
3 Turn the key switch to platform controls. Result: The flashing beacons should be and flashing. 4 Move the lift/drive selector switch to the lift position (if equipped). 3 - 32 Genie S-40 and Genie S-45 Part No. 102521...
Crushing hazard. Failure to secure the engine pivot plate from moving the engine pivot plate from moving could result in death or serious could result in death or serious injury. injury. Part No. 102521 Genie S-40 and Genie S-45 3 - 33...
Crushing hazard. Failure to secure the engine pivot plate from moving could result in death or serious injury. 3 - 34 Genie S-40 and Genie S-45 Part No. 102521...
Crushing hazard. Failure to secure the engine pivot plate from moving could result in death or serious injury. Part No. 102521 Genie S-40 and Genie S-45 3 - 35...
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See D-7, Calibrate the Platform Overload System (if equipped) . There may be an approximate 2 second delay before the overload indicator light turns on and the alarm sounds. 3 - 36 Genie S-40 and Genie S-45 Part No. 102521...
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10 Test all machine functions from the ground controls. Result: All ground control functions should not operate. Machine functions should still operate with auxiliary power at the ground controls. Part No. 102521 Genie S-40 and Genie S-45 3 - 37...
Crushing hazard. Failure to secure the engine pivot plate from moving the engine pivot plate from moving could result in death or serious could result in death or serious injury. injury. 3 - 38 Genie S-40 and Genie S-45 Part No. 102521...
Wear pad specifications All wear pads inch 14.3 mm Part No. 102521 Genie S-40 and Genie S-45 3 - 39...
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8 Remove drive chassis covers from both the the fasteners into the engine tray steer end and the non-steer end of the machine. to secure it from moving could result in death or serious injury. 3 - 40 Genie S-40 and Genie S-45 Part No. 102521...
4 Disengage the drive hubs by turning over the engaged position drive hub disconnect caps on each non-steer wheel hub. disengaged position engaged position Part No. 102521 Genie S-40 and Genie S-45 3 - 41...
3 Loosen the lock nut on the high idle mixture adjustment screw. 4 Load the system by activating the primary boom retract function, then move the function enable toggle switch to the high idle (rabbit symbol) position. Part No. 102521 Genie S-40 and Genie S-45 3 - 43...
Crushing hazard. Failure to secure the engine pivot plate from moving could result in death or serious injury. 3 - 44 Genie S-40 and Genie S-45 Part No. 102521...
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11 Test all machine functions from the ground controls. Result: All ground control functions should not operate. If the platform overload system is not operating properly, repeat steps 1 through 4. Part No. 102521 Genie S-40 and Genie S-45 3 - 45...
6 Push the filter element down to be sure the o-ring on the element is fully seated into the housing. 7 Rotate the filter element clockwise to lock it in place. 3 - 46 Genie S-40 and Genie S-45 Part No. 102521...
The hoses can be accessed through the access hole under the turntable. 8 Disconnect and plug the return filter hydraulic hose at the return filter. Cap the fitting on the filter housing. Part No. 102521 Genie S-40 and Genie S-45 3 - 47...
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19 Install the hydraulic tank onto the machine. 20 Install the two suction hoses to the suction strainers. 21 Install the supply hose for the auxiliary power unit and the return filter hose. 3 - 48 Genie S-40 and Genie S-45 Part No. 102521...
Crushing hazard. Failure to secure the engine pivot plate from moving the engine pivot plate from moving could result in death or serious could result in death or serious injury. injury. Part No. 102521 Genie S-40 and Genie S-45 3 - 49...
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Section 3 • Scheduled Maintenance Procedures January 2005 This page intentionally left blank. 3 - 50 Genie S-40 and Genie S-45 Part No. 102521...
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Read, understand and obey the safety rules which, if not avoided, will result in and operating instructions in the Genie S-40 death or serious injury. and Genie S-45 Operator’s Manual. Used to indicate the presence of a...
6 Repeat this procedure for each joystick controlled machine function including the thumb rocker steer switch. No machine fuction should operate while performing the joystick calibration procedure. Part No. 102521 Genie S-40 and Genie S-45 4 - 3...
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4 times. Result: There should be a pause and the alarm should sound 4 times indicating that the machine is in max-out calibration mode. 4 - 4 Genie S-40 and Genie S-45 Part No. 102521...
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0.5 second decelerate, coasting 0.75 second decelerate, braking 1 second decelerate, shift from low to high speed 1 second decelerate, shift from high to low speed 4 seconds Part No. 102521 Genie S-40 and Genie S-45 4 - 5...
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Section 4 • Repair Procedures January 2005 PLATFORM CONTROLS REV A This page intentionally left blank. 4 - 6 Genie S-40 and Genie S-45 Part No. 102521...
1 Raise the primary boom to a horizontal position. 2 Move the platform level toggle switch up and down through two platform leveling cycles to remove any air that might be in the system. Part No. 102521 Genie S-40 and Genie S-45 4 - 7...
Fitting Torque Specifications. properly supported. 1 Remove the platform and platform support. 6 Support the platform rotator with an appropriate lifting device. Do not apply any lifting pressure. 4 - 8 Genie S-40 and Genie S-45 Part No. 102521...
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7 Remove the hose from the bleed valve and clean up any hydraulic oil that may have spilled. 8 Rotate the platform fully in both directions and inspect the bleed valves for leaks. Part No. 102521 Genie S-40 and Genie S-45 4 - 9...
6 Remove the hose cover, hoses and cables from the side of the jib boom and set them aside. Component damage hazard. Hoses and cables can be damaged if they are kinked or pinched. 4 - 10 Genie S-40 and Genie S-45 Part No. 102521...
Loosen hydraulic connections very slowly to allow machine if not properly attached to the overhead crane. the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Part No. 102521 Genie S-40 and Genie S-45 4 - 11...
11 Remove the fasteners from the drive speed limit platform support. switch mounted on the side of the cable track at the pivot end of the boom. Do not disconnect the wiring. 4 - 12 Genie S-40 and Genie S-45 Part No. 102521...
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8 Operate the boom extend/retract function through a full cycle to ensure smooth operation of the new section of cable track. Part No. 102521 Genie S-40 and Genie S-45 4 - 13...
How to Remove the Boom the overhead crane. Component damage hazard. Consult the Genie Industries Service Department When lowering the master cylinder for instructions on how to safely remove the boom down, be sure not to damage the assembly from the machine.
4 Support and secure both ends of the boom lift cylinder will clear the mounting bracket on the cylinder to a second overhead crane or similar boom. Turn the machine off. lifting device. Part No. 102521 Genie S-40 and Genie S-45 4 - 15...
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Note the length of the cylinder after removal. The cylinder must be at the same length for installation. 4 - 16 Genie S-40 and Genie S-45 Part No. 102521...
Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Part No. 102521 Genie S-40 and Genie S-45 4 - 17...
Do not lift it. 0.18 inch / 4.6 mm gap - Diesel Models 0.060 inch / 1.5 mm gap - Ford Models 4 - 18 Genie S-40 and Genie S-45 Part No. 102521...
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Component damage hazard. Hoses can be damaged if they are kinked or pinched. 6 Remove the flex plate mounting fasteners. Remove the flex plate from the flywheel. Part No. 102521 Genie S-40 and Genie S-45 4 - 19...
That would indicate code to retrieve fault codes stored within the ECM. 531. There will be a longer pause Contact Genie Industries Service Department for between codes. assistance in retrieving fault codes. 6 Refer to Section 5, Fault Codes , for definition of engine fault codes.
If the tank valves are closed, remove the key from the key switch and tag the machine to inform personnel of the condition. Part No. 102521 Genie S-40 and Genie S-45 4 - 21...
Any internal service to the pump should only be performed at an authorized Eaton Hydraulics center. Call Genie Industries Service Department to locate your local authorized service open closed center.
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3 Open the engine pivot plate latch and swing the engine pivot plate out and away from the 7 Start the engine from the ground controls and machine. check for hydraulic leaks. Part No. 102521 Genie S-40 and Genie S-45 4 - 23...
Install the relief valve cap. Tip-over hazard. Do not adjust the relief valve higher than specified. 7 Repeat steps 2 through 5 and recheck relief valve pressure. 8 Remove the pressure gauge. 4 - 28 Genie S-40 and Genie S-45 Part No. 102521...
Solenoid valve, 2 position 3 way ..EC ... Two-speed motor shift ..... 20-25 ft-lbs / 27-34 Nm Check valve ........ED ... Brake release circuit ......20-25 ft-lbs / 27-34 Nm Part No. 102521 Genie S-40 and Genie S-45 4 - 31...
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The oscillate directional valve is mounted inside the drive chassis at the non-steer end. Index Description Function Torque Cap ..............Breather ..........20-25 ft-lbs / 27-33 Nm Spool valve ............Directional control Relief valve ............Pressure adjustment 4 - 32 Genie S-40 and Genie S-45 Part No. 102521...
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Check to be sure the drive chassis is completely level. 6 To level the drive chassis, start the engine and loosen the lock nuts on both sides of the urethane cushions. Part No. 102521 Genie S-40 and Genie S-45 4 - 33...
Oscillate relief valve specification Pressure 950 psi 65.5 bar 6 Turn the engine off. 7 Locate the relief valve on the directional valve and remove the cap. 4 - 34 Genie S-40 and Genie S-45 Part No. 102521...
Flow divider/combiner valve ....GE ..Controls flow to drive motors in forward and reverse ...... 50-55 ft-lbs / 68-75 Nm Orifice, 0.070 inch / 1.78 mm .... GF ..Equalizes flow across flow divider/combiner valve (item GB) 4 - 36 Genie S-40 and Genie S-45 Part No. 102521...
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3 Turn the engine off and connect a 0 to 600 psi / 0 to 41 bar pressure gauge to the diagnostic nipple located on the drive manifold. Part No. 102521 Genie S-40 and Genie S-45 4 - 37...
Flow divider/combiner valve ....JM ..Controls flow to steer end drive motors in forward and reverse ........80-90 ft-lbs / 108-122 Nm Check valve ........JN ..Non-steer end drive motor circuit ..35-40 ft-lbs / 48-54 Nm 4 - 40 Genie S-40 and Genie S-45 Part No. 102521...
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January 2005 Section 4 • Repair Procedures REV A MANIFOLDS Part No. 102521 Genie S-40 and Genie S-45 4 - 41...
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3 Turn the engine off and connect a 0 to 600 psi / 0 to 41 bar pressure gauge to the diagnostic nipple located on the drive manifold. 4 - 42 Genie S-40 and Genie S-45 Part No. 102521...
MANIFOLDS 7-14 How to Test a Coil Diode Valve Coils Genie incorporates spike suppressing diodes in all of its directional valve coils except proportional How to Test a Coil valves and those coils with a metal case. Properly functioning coil diodes protect the electrical circuit A properly functioning coil provides an by suppressing voltage spikes.
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9V DC battery 10Ω resistor coil Note: Dotted lines in illustration indicate a reversed connection as specified in step 6 4 - 44 Genie S-40 and Genie S-45 Part No. 102521...
1 Secure the turntable from rotating with the turntable rotation lock pin. brake assembly drive hub Unlocked position backlash plate mounting bolts backlash plate manifold motor Locked position Part No. 102521 Genie S-40 and Genie S-45 4 - 45...
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When installing the drive hub assembly: 6 Install the drive hub. Torque the backlash plate mounting bolts to 260 ft-lbs / 352.5 Nm. 4 - 46 Genie S-40 and Genie S-45 Part No. 102521...
Refer to Section Two, Hydraulic Hose and Fitting Torque Specifications. 1 Rotate the turntable until the boom is between the steer tires. Part No. 102521 Genie S-40 and Genie S-45 4 - 47...
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Section 4 • Repair Procedures January 2005 REV A This page intentionally left blank. 4 - 48 Genie S-40 and Genie S-45 Part No. 102521...
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Fault Codes Before Troubleshooting: Read, understand and obey the safety rules and operating instructions printed in the Genie S-40 and Genie S-45 Operator’s Manual. Be sure that all necessary tools and test Observe and Obey: equipment are available and ready for use.
OR use a grounded wrist strap. 5 - 2 Genie S-40 and Genie S-45 Part No. 102521...
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(transient) Boom 2 directional Limited speed and valves direction frozen at Power up Fault zero and neutral. controller with Alarm sounds problem corrected. indicating fault. Continued on next page Part No. 102521 Genie S-40 and Genie S-45 5 - 3...
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Self-clearing. Just calibrated is zero. (transient) Drive enable Enable override Power up override switches Fault direction is frozen at controller with neutral. problem corrected. 5 - 4 Genie S-40 and Genie S-45 Part No. 102521...
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Self-clearing. Just calibrated of alarm. (transient) Steer directional Limited speed and valves direction frozen at Power up Fault zero and neutral. controller with Alarm sounds problem corrected. indicating fault. Part No. 102521 Genie S-40 and Genie S-45 5 - 5...
Check Engine Light. Refer to Repair Procedure 5-4, How to Retrieve Engine Fault Codes. Use the Fault Code Chart on the following pages to aid in identifying the fault. 5 - 6 Genie S-40 and Genie S-45 Part No. 102521...
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Repair wiring and/or connections OR replace IAT Low Voltage shorted OR sensor is faulty OR engine intake air sensor OR direct cooler air into air intake. temperature is too hot. Continued on next page Part No. 102521 Genie S-40 and Genie S-45 5 - 7...
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Repair wiring and/or connections to fuel Injector Driver #2 Shorted shorted OR fuel injector #2 is faulty OR ECM is injector #2 OR replace fuel injector #2 OR faulty. replace the ECM. 5 - 8 Genie S-40 and Genie S-45 Part No. 102521...
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Wiring and/or connections to ignition coil #2 Repair wiring and/or connections to ignition Coil Driver #2 Shorted shorted OR ignition coil #2 is faulty. coil #2 OR replace ignition coil #2. Continued on next page Part No. 102521 Genie S-40 and Genie S-45 5 - 9...
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Locate and repair any engine harness wiring Loose wire connections to ECM OR ECM is A/D Loss damage or shorts to ECM to be sure they are faulty. secure OR replace ECM. 5 - 10 Genie S-40 and Genie S-45 Part No. 102521...
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Locate and repair any engine harness wiring Loose wire connections to ECM OR ECM is RTI 3 Loss damage or shorts to ECM to be sure they are faulty.S secure OR replace ECM. Part No. 102521 Genie S-40 and Genie S-45 5 - 11...
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Section 5 • Fault Codes January 2005 REV A This page intentionally left blank. 5 - 12 Genie S-40 and Genie S-45 Part No. 102521...
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Read, understand and obey the safety rules or spray. and operating instructions printed in the Genie S-60 & Genie S-65 Operator's Manual. General Repair Process Be sure that all necessary tools and test equipment are available and ready for use.
PUMP REGULATOR IND. NOTE: 1) ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM IN THE STOWED POSITION AND KEYSWITCH "OFF". 2) THIS WIRE FOR UNITS WITHOUT GENERATOR OPTION. 6 - 4 Genie S-40 and Genie S-45 Part No. 102521...
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TB40 TB13 TB37 TB30 TB17 TB15 TB18 TB14 TB22 C6-30 SJ1-WH NOHC NOHC NONC NOTE: 1) ALL LIMIT SWITCHES SHOWN WITH THE BOOM IN STOWED POSITION EXCEPT AS NOTED. Part No. 102521 Genie S-40 and Genie S-45 6 - 5...
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January 2005 Section 6 • Schematics Electrical Schematic Deutz F3L 1011F Models (before serial no. 7544)
PUMP REGULATOR IND. NOTE: 1) ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM IN THE STOWED POSITION AND KEYSWITCH "OFF". 2) THIS WIRE FOR UNITS WITHOUT GENERATOR OPTION. 6 - 9 Genie S-40 and Genie S-45 Part No. 102521...
TB36 TB40 TB30 TB32 TB15 TB17 TB18 TB14 C6-30 SJ1-WH TB22 NOHC NONC NOHC NOTE: 1) ALL LIMIT SWITCHES SHOWN WITH THE BOOM IN STOWED POSITION EXCEPT AS NOTED. Part No. 102521 Genie S-40 and Genie S-45 6 - 10...
FORD ENGINE HARNESS NOTE: 1) ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM IN THE STOWED POSITION AND KEYSWITCH "OFF". 2) THIS WIRE FOR UNITS WITHOUT GENERATOR OPTION. 6 - 14 Genie S-40 and Genie S-45 Part No. 102521...
TB40 TB13 TB30 TB31 TB17 TB15 TB18 TB14 TB22 C6-30 SJ1-WH NOHC NOHC NONC NOTE: 1) ALL LIMIT SWITCHES SHOWN WITH THE BOOM IN STOWED POSITION EXCEPT AS NOTED. Part No. 102521 Genie S-40 and Genie S-45 6 - 15...
RELEASE RIGHT 185 psi OPTIONAL 12.7 bar TO HYD ROTARY COUPLER GENERATOR RIGHT LEFT STEERING 210 psi 14.5 bar .070 REAR 185 psi 12.7 bar LEFT RELEASE TRACTION MANIFOLD Part No. 102521 Genie S-40 and Genie S-45 6 - 19...
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January 2005 Section 6 • Schematics 2WD Non-Oscillating Hydraulic Schematic S-40 Models (before serial no. 7569)
TEST 3500 PSI REAR RIGHT 185 psi 12.7 bar OPTIONAL TO HYD ROTARY COUPLER RELEASE GENERATOR RIGHT STEERING LEFT .070 REAR 185 psi LEFT 12.7 bar RELEASE TRACTION MANIFOLD Part No. 102521 Genie S-40 and Genie S-45 6 - 20...
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January 2005 Section 6 • Schematics 2WD Non-Oscillating Hydraulic Schematic S-45 Models (before serial no. 7569)
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TO HYD ROTARY COUPLER GENERATOR RIGHT STEERING LEFT 210 psi 14.5 bar TEST .070 .052 .070 950 psi REAR 65.5 bar LEFT RIGHT RIGHT FRONT RIGHT OSCILLATE VALVE TRACTION MANIFOLD OSCILLATE CYLINDERS Part No. 102521 Genie S-40 and Genie S-45 6 - 21...
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January 2005 Section 6 • Schematics 4WD Oscillating Hydraulic Schematic S-40 Models (before serial no. 7569)
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PUMP 14.5 bar TEST .070 .052 .070 OPTIONAL GENERATOR TO HYD ROTARY COUPLER 950 psi REAR 65.5 bar LEFT RIGHT RIGHT FRONT RIGHT OSCILLATE VALVE TRACTION MANIFOLD OSCILLATE CYLINDERS Part No. 102521 Genie S-40 and Genie S-45 6 - 22...
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January 2005 Section 6 • Schematics 4WD Oscillating Hydraulic Schematic S-45 Models (before serial no. 7569)
IND. NOTE: 1) ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM IN THE STOWED POSITION AND KEYSWITCH "OFF". THIS WIRE FOR UNITS WITHOUT GENERATOR OPTION. C.E. OPTION ONLY 6 - 23 Genie S-40 and Genie S-45 Part No. 102521...
SJ1-WH TB22 C6-30 Y17 Y16 Y19 Y20 Y21 Y22 Y29 Y23 NOHC NCHO NOHC NOTE: 1) ALL LIMIT SWITCHES SHOWN WITH THE BOOM IN STOWED POSITION EXCEPT AS NOTED. Part No. 102521 Genie S-40 and Genie S-45 6 - 24...
IND. NOTE: 1) ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM IN THE STOWED POSITION AND KEYSWITCH "OFF". THIS WIRE FOR UNITS WITHOUT GENERATOR OPTION. C.E. OPTION ONLY 6 - 28 Genie S-40 and Genie S-45 Part No. 102521...
SJ1-WH TB22 C6-30 Y17 Y16 Y19 Y20 Y21 Y22 Y29 Y23 NOHC NCHO NOHC NOTE: 1) ALL LIMIT SWITCHES SHOWN WITH THE BOOM IN STOWED POSITION EXCEPT AS NOTED. Part No. 102521 Genie S-40 and Genie S-45 6 - 29...
ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM IN THE STOWED POSITION AND KEYSWITCH "OFF". THIS WIRE FOR UNITS WITHOUT GENERATOR OPTION. REFER TO E0375 FOR FORD HARNSS 6 - 33 Genie S-40 and Genie S-45 Part No. 102521...
TB30 TB29 TB15 TB40 TB13 TB14 TB17 TB18 SJ1-WH TB22 C6-30 NCHO NOHC NOHC NOTE: 1) ALL LIMIT SWITCHES SHOWN WITH THE BOOM IN STOWED POSITION EXCEPT AS NOTED. Part No. 102521 Genie S-40 and Genie S-45 6 - 34...
January 2005 Section 6 • Schematics Electrical Schematic Ford LRG-425 EFI Models (after serial no. 7596)
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RD- P1 E-STOP HOUR METER RD-27B CR39 CR17 OR/BK-15A GR-43B BK-C6-25 BK-22B OR-14A RD-CB3 SP GR-C5-12 GR-17A WH-23B GR/WH-19A GR/BK-18A WIRING HARNESS: TO BASE GROUND STUD ALL BR WIRES Part No. 102521 Genie S-40 and Genie S-45 6 - 35...
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January 2005 Section 6 • Schematics Ground Control Box Wiring Diagram Ford LRG-425 EFI Models (after serial no. 7596)
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Section 6 • Schematics January 2005 Platform Control Box Wiring Diagram Ford LRG-425 EFI Models (after serial no. 7596)
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COMPONENT INDEX PART NUMBER TILT ALARM 45383 ALC-500 HARNESS PBOX WIRING C28TTA RD/BK C1P-2 GR/BK C4P-4 BATGND C7P-3 F.S. LS18 OPT. TILT 19/18 CONTROL CABLE 12V BATT F.S. ALALRM 6 - 36 Genie S-40 and Genie S-45 Part No. 102521...
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START FUEL SELECT DASHED LINES INDICATE HORN AUXILIARY GENERATOR PLATFORM SPEED EMERGENCY STOP OPTION WIRES PUMP (OPTION) LEVEL HIGH/LOW PLATFORM CE SEE DETAIL A ROTATE REMOVE FOR GENERATOR OPTION Part No. 102521 Genie S-40 and Genie S-45 6 - 37...
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January 2005 Section 6 • Schematics Platform Control Box Switch Panel Wiring Diagram Ford LRG-425 EFI Models (after serial no. 7596)
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GENERATOR TO HYD ROTARY COUPLER STEERING TEST 280 psi .070 19.3 bar 950 psi 65.5 bar LEFT RIGHT TRACTION OSCILLATE VALVE MANIFOLD LEFT REAR OSCILLATE CYLINDERS OPTION OSCILLATE CYLINDERS Part No. 102521 Genie S-40 and Genie S-45 6 - 38...
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January 2005 Section 6 • Schematics 2WD Hydraulic Schematic (after serial no. 7568)
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.040 19.3 bar 950 psi .040 65.5 bar LEFT RIGHT OPTIONAL GENERATOR TO HYD ROTARY COUPLER TRACTION OSCILLATE VALVE MANIFOLD LEFT LEFT FRONT REAR OSCILLATE CYLINDERS OPTION OSCILLATE CYLINDERS Part No. 102521 Genie S-40 and Genie S-45 6 - 39...
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January 2005 Section 6 • Schematics 4WD Hydraulic Schematic- (after serial no. 7568)
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Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone +61 7 3375 1660 Fax +61 7 3375 1002 Genie China Genie Scandinavia Phone +86 21 53852570...
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