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Z-45/22
Genie Z-45/22 Manuals
Manuals and User Guides for Genie Z-45/22. We have
4
Genie Z-45/22 manuals available for free PDF download: Service Manual, Operator's Manual Supplement
Genie Z-45/22 Service Manual (219 pages)
Boom Lift
Brand:
Genie
| Category:
Lifting Systems
| Size: 13.49 MB
Table of Contents
Introduction
2
Table of Contents
7
Specifications
15
Machine Specifications
15
Performance Specifications
16
Hydraulic Specifications
16
Ford LSG 423 Engine Specifications
19
Scheduled Maintenance Inspections
23
Maintenance Inspection Report
29
Part
30
Scheduled Maintenance Procedures
31
Inspect the Manuals
32
Inspect the Decals and Placards
32
Inspect for Damage, Loose or Missing Parts
32
Check the Engine Oil Level
33
Check the Engine Coolant Level - Gasoline/Lpg Models
33
Check for Fuel Leaks
33
Check the Hydraulic Oil Level
34
Check for Hydraulic Leaks
34
Test the Platform and Ground Controls
35
Test Auxiliary Power Operation
35
Test the Tilt Level Sensor
36
Test the Limit Switches
36
Replace the Engine Oil and Filter - Gasoline/Lpg Models
38
Check the Engine Belt(S)
41
Check the Radiator - Gasoline/Lpg Models
41
Check the Oil Cooler and Cooling Fins - Deutz Diesel Models
41
Check the Exhaust System
42
Check the Battery
42
Check the Hydraulic Tank Filter Condition Indicator
43
Inspect the Electrical Wiring
43
Inspect the Tires and Wheels (Including Lug Nut Torque)
44
Confirm Proper Brake Configuration
44
Check the Oil Level in the Torque Hubs
45
Check and Adjust the Engine Idle Mixture - Gasoline/Lpg Models
45
Check and Adjust the Engine RPM
45
Test the Key Switch
47
Test the Emergency Stop Buttons
48
Test the Ground Control Override
48
Test the Oscillate Lock-Out
48
Test Platform Self-Leveling
49
Test the Service Horn
49
Test the Foot Switch
50
Test Fuel Select Operation - Gasoline/Lpg Models
51
Test the Turntable Rotation Stop
51
Test the Drive Enable System
51
Test the Drive Brakes
52
Test Drive Speed - Stowed Position
53
Test the Alarm Package (Optional Equipment)
53
Perform Hydraulic Oil Analysis
54
Replace the Engine Oil and Filter - Deutz Diesel Models
54
Check the Primary Boom Wear Pads
56
Check the Turntable Rotation Bearing Bolts
56
Check the Free-Wheel Feature
57
Replace the Torque Hub Oil
59
Replace the Hydraulic Tank Filter
59
Replace the Drive Loop Hydraulic Filter
60
Replace the Diesel Fuel Filter
60
Replace the Gasoline Fuel Filter
61
Replace the PCV Valve - Gasoline/Lpg Models
62
Clean or Replace the Distributor Cap and Rotor - Gasoline/Lpg Models
62
Replace the Spark Plugs - Gasoline/Lpg Models
63
Check and Adjust the Ignition Timing - Gasoline/Lpg Models
64
Check the Engine Valve Clearances - Deutz Diesel Models
64
Test or Replace the Hydraulic Oil
65
Change or Recondition the Engine Coolant
66
D-2 Change or Recondition the Engine Coolant
66
Change the Fuel Lines
68
Check Engine Valve Clearance - Gasoline/Lpg Models
69
Check Engine Cylinder Compression - Gasoline/Lpg Models
69
Check the Fuel Injection Pumps and Injectors - Deutz Diesel Models
71
Check the Toothed Belt - Deutz Diesel Models
71
Replace the Timing Belt - Gasoline/Lpg Models
71
Gasoline/Lpg Models
71
Gasoline/Lpg Models
77
Engine Cranks over but will Not Start - Deutz Diesel Models
84
Engine will Not Start on LPG, but will Start on Gasoline Gasoline/Lpg Models
87
Engine will Not Start on Gasoline, but will Start on LPG Gasoline/Lpg Models
89
Engine High Idle Inoperative - Gasoline/Lpg Models
91
Engine Low Idle Inoperative - Gasoline/Lpg Models
94
Engine High Idle Inoperative - Deutz Diesel Models
95
Engine Low Idle Inoperative - Deutz Diesel Models
97
All Functions Inoperative, Engine Starts and Runs
98
All Lift and Steer Functions Inoperative, Drive Functions Operational
99
Ground Controls Inoperative, Platform Controls Operate Normally
100
Platform Controls Inoperative, Ground Controls Operate Normally
101
Secondary Boom up Function Inoperative
102
Secondary Boom down Function Inoperative
104
Primary Boom up Function Inoperative
106
Primary Boom down Function Inoperative
108
Primary Boom Extend Function Inoperative
110
Primary Boom Retract Function Inoperative
112
Turntable Rotate Function Inoperative
113
Turntable Rotate Left Function Inoperative
115
Turntable Rotate Right Function Inoperative
116
All Platform Leveling Functions Inoperative
117
Platform Level up Function Inoperative
118
Platform Level down Function Inoperative
119
Platform Rotate Left Function Inoperative
120
Platform Rotate Right Function Inoperative
121
Oscillate Function Inoperative
122
Steer Left Function Inoperative
123
Steer Right Function Inoperative
124
All Drive Functions Inoperative, All Other Functions Operate Normally
125
Drive Forward or Reverse Function Inoperative
128
High Range Drive Function Inoperative
129
Low Range Drive Function Inoperative
132
Traction Function Inoperative
133
Machine will Not Drive at Full Speed
134
Machine Drives at Full Speed with Platform Raised or Extended
135
Drive Enable System Is Malfunctioning
136
Auxiliary Functions Inoperative
137
Platform Controls
155
Joystick Controllers
155
Horsepower Limiter Board
159
Foot Switch
161
Resistors
161
Toggle Switches
162
Platform Components
163
Platform
163
Platform Leveling Slave Cylinder
163
Platform Rotator
164
Primary Boom Components
166
Plastic Cable Track
166
Primary Boom
166
Primary Boom Lift Cylinder
169
Extension Cylinder
171
Platform Leveling Master Cylinder
172
Secondary Boom Components
174
Secondary Boom
174
Secondary Boom Lift Cylinders
179
Turntable Covers
180
Deutz Engine F3L 1011
181
RPM Adjustment
181
Flex Plate
181
Ford LSG 423 Engine
182
Governor Actuator
182
Choke Adjustments
183
Timing Adjustment
183
Carburetor Adjustment
183
RPM Adjustment
183
Flex Plate
184
Water Temperature and Oil Pressure Switches
185
Vacuum Switch
186
Ground Controls
187
Control Relays
187
Wago Components
188
Resistors
188
Power Relay
189
Hydraulic Pumps
190
Lift/Steer Pump
190
Drive Hydraulic Pump
191
Function Manifold
193
Function Manifold Components
193
Valve Adjustments
195
Fuel and Hydraulic Tanks
197
Hydraulic Tank
197
Fuel Tank
198
Turntable Rotation Components
199
Rotation Hydraulic Motor
199
Rotation Bearing and Worm Drive
199
2WD Steering Axle Components
204
Yoke and Hub
204
Steering Cylinders
205
Tie Rod
206
4WD Steering Axle Components
207
Yoke and Hub
207
Oscillating Axle Components
209
Oscillating Axle Lock-Out Cylinder
209
Steer and Oscillate Manifold
210
Steer and Oscillate Manifold Components
210
Valve Adjustments
211
Non-Steering Axle Components
212
Drive Motor
212
Torque Hub
212
2WD Drive Manifold
213
2WD Drive Manifold Components
213
Valve Adjustments
215
4WD Drive Manifold
217
4WD Drive Manifold Components
217
Valve Adjustments
219
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Genie Z-45/22 Service Manual (205 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 3.57 MB
Table of Contents
Table of Contents
5
Specifications
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Specifications
14
Ford LSG 423 Engine Specifications
17
Kubota V1702-B Engine Specifications
19
Scheduled Maintenance Inspections
21
Maintenance Inspection Report
26
Scheduled Maintenance Procedures
27
Inspect the Operating Instruction and Safety Manuals
28
Inspect the Decals and Placards
28
Inspect for Damage, Loose or Missing Parts
28
Check the Engine Oil Level
29
Check the Engine Coolant Level
29
Check for Fuel Leaks
29
Check the Hydraulic Oil Level
30
Check for Hydraulic Leaks
30
Check Tire Pressure
30
Test the Platform and Ground Controls
31
Test Auxiliary Power Operation
31
Test the Tilt Level Sensor
32
Test the Limit Switches
32
Replace the Engine Oil and Filter
34
Change the Engine Air Filter
35
Drain the Fuel Filter/Water Separator - Diesel Models
36
Check the Engine Fan Belts
37
Check the Radiator
37
Check the Exhaust System
37
Check the Battery
38
Check the Hydraulic Reservoir Filter Condition Indicator
38
Inspect Electrical Wiring
39
Inspect the Tires and Wheels
39
Confirm Proper Brake Configuration
40
Check the Oil Level in the Torque Hubs
40
Check the Engine Choke - Gasoline/Lpg Models
41
Check the Glow Plugs - Diesel Models
41
Check and Adjust the Engine Idle Mixture - Gasoline/Lpg Models
42
Check and Adjust the Engine RPM
42
Test the Key Switch
43
Test the Emergency Stop Buttons
44
Test the Ground Control Override
44
Test the Oscillate Lock-Out
44
Test Platform Self-Leveling
45
Test the Service Horn
45
Test the Foot Switch
45
Test the Engine Speed Select
46
Test Fuel Select Operation - Gasoline/Lpg Models
46
Test the Turntable Rotation Stop
47
Test the Drive Enable System
47
Test the Drive Brakes
48
Test Drive Speed - Stowed Position
48
Test the Alarm Package (Optional Equipment)
49
Check the Primary Boom Wear Pads
50
Check the Turntable Rotation Bearing Bolts
50
Check the Free-Wheel Feature
51
Replace the Torque Hub Oil
53
Replace the Hydraulic Reservoir Filter
53
Replace the Drive Loop Hydraulic Filter
54
Replace the Diesel Fuel Filter
54
Replace the Gasoline Fuel Filter
55
Replace the PCV Valve - Gasoline/Lpg Models
56
Clean or Replace the Distributor Cap and Rotor - Gasoline/Lpg Models
56
Replace the Spark Plugs - Gasoline/Lpg Models
57
Check and Adjust the Ignition Timing - Gasoline/Lpg Models
58
Change the Hydraulic Oil
59
Change or Recondition the Engine Coolant
60
Change the Fuel Lines
61
Check Engine Valve Clearance - Gasoline/Lpg Models
62
Check Engine Cylinder Compression - Gasoline/Lpg Models
62
Check the Engine Nozzle Injection Pressure - Diesel Models
64
Check Injection Timing - Diesel Models
64
Replace the Timing Belt - Ford
64
Engine will Not Crank over
67
Engine Choke Inoperative - Gasoline/Lpg Models
75
Engine will Not Start on LPG, but will Start on Gasoline
77
Gasoline/Lpg Models
78
Engine will Not Start on Gasoline, but will Start on LPG - Gasoline/Lpg Models
78
Engine High Idle Inoperative - Gasoline/Lpg Models
79
Engine Low Idle Inoperative - Gasoline/Lpg Models
81
Engine High Idle Inoperative - Diesel Models
82
Engine Low Idle Inoperative - Diesel Models
83
All Functions Inoperative, Engine Starts and Runs
84
All Lift and Steer Functions Inoperative, Drive Functions Operational
85
Ground Controls Inoperative, Platform Controls Operate Normally
86
Platform Controls Inoperative, Ground Controls Operate Normally
87
Secondary Boom up Function Inoperative
88
Secondary Boom down Function Inoperative
91
Primary Boom up Function Inoperative
93
Primary Boom down Function Inoperative
95
Primary Boom Extend Function Inoperative
97
Primary Boom Retract Function Inoperative
99
Turntable Rotate Function Inoperative
100
Turntable Rotate Left Function Inoperative
102
Turntable Rotate Right Function Inoperative
103
All Platform Leveling Functions Inoperative
104
Platform Level up Function Inoperative
105
Platform Level down Function Inoperative
106
Platform Rotate Left Function Inoperative
107
Platform Rotate Right Function Inoperative
108
Oscillate Lock-Out Function Inoperative
109
Steer Left Function Inoperative
110
Steer Right Function Inoperative
111
All Drive Functions Inoperative, All Other Functions Operate Normally
112
Drive Forward or Reverse Function Inoperative
114
High Range Drive Function Inoperative
115
Low Range Drive Function Inoperative
117
Machine will Not Drive at Full Speed
118
Schematics
119
Electrical Symbol Legend
120
Hydraulic Symbols Legend
131
Platform Controls
139
Joystick Controllers
139
Horsepower Limiter Board
143
Foot Switch
145
Resistors
145
Toggle Switches
146
Platform Components
147
Platform
147
Platform Leveling Slave Cylinder
147
Platform Rotator
148
Primary Boom Components
150
Plastic Cable Track
150
Primary Boom
150
Primary Boom Lift Cylinder
153
Extension Cylinder
155
Platform Leveling Master Cylinder
156
Secondary Boom Components
158
Secondary Boom
158
Secondary Boom Lift Cylinders
163
Turntable Covers
164
Kubota V1702-B Engine
165
Timing Adjustment
165
Glow Plugs
165
RPM Adjustment
165
Flex Plate
165
Water Temperature and Oil Pressure Switches
165
Ford LSG 423 Engine
167
Governor Actuator
167
Choke Adjustments
168
Timing Adjustment
169
Carburetor Adjustment
169
RPM Adjustment
169
Flex Plate
169
Water Temperature and Oil Pressure Switches
170
Vacuum Switch
171
Ground Controls
172
Control Relays
172
Wago Components
173
Resistors
174
Relay Panel
175
Control Relays
175
Power Relay
176
Hydraulic Pumps
177
Lift/Steer Pump
177
Drive Hydraulic Pump
178
Function Manifold
179
Function Manifold Components
179
Valve Adjustments
181
Fuel and Hydraulic Tanks
183
Hydraulic Reservoir
183
Fuel Tank
184
Turntable Rotation Components
185
Rotation Hydraulic Motor
185
Rotation Bearing and Worm Drive
185
2WD Steering Axle Components
190
Yoke and Hub
190
Steering Cylinders
191
Tie Rod
192
4WD Steering Axle Components
193
Yoke and Hub
193
Oscillating Axle Components
195
Oscillating Axle Lock-Out Cylinder
195
Steer and Oscillate Manifold
196
Steer and Oscillate Manifold Components
196
Valve Adjustments
197
Non-Steering Axle Components
198
Drive Motor
198
Torque Hub
198
2WD Drive Manifold
199
2WD Drive Manifold Components
199
Valve Adjustments
201
4WD Drive Manifold
203
4WD Drive Manifold Components
203
Valve Adjustments
205
Genie Z-45/22 Service Manual (250 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 17.67 MB
Advertisement
Genie Z-45/22 Operator's Manual Supplement (7 pages)
Panel Cradle
Brand:
Genie
| Category:
Boom Lifts
| Size: 0.67 MB
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