Genie S-40 Trax Operator's Manual
  1. Manuals
  2. Brands
  3. Genie Manuals
  4. Boom Lifts
  5. S-40 TRAX
  6. Operator's manual
Genie S-40 Trax Operator's Manual

Genie S-40 Trax Operator's Manual

Hide thumbs Also See for S-40 Trax:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Service & Repair Manual, Service Manual
Operator's Manual
S-40 T
RAX
S-45 T
RAX
Serial Number Range
from S4513-17603
ANSI/CSA
North America
South America
Asia
with
Maintenance
Information
First Edition
Third Printing
Part No. 217555

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the S-40 Trax and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Genie S-40 Trax

Summary of Contents for Genie S-40 Trax

  • Page 1 Operator's Manual Serial Number Range S-40 T from S4513-17603 ANSI/CSA North America S-45 T South America Asia with Maintenance Information First Edition Third Printing Part No. 217555...

  • Page 2: Table Of Contents

    Maintenance ............57 Specifications ............61 Copyright © 2011 by Terex Corporation First Edition: Third Printing, July 2013 Genie and "S" are registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. These machines comply with ANSI/SIA 92.5 CSA B.354.4...

  • Page 3: Introduction

     You read, understand and obey employer’s safety rules and worksite regulations.  You read, understand and obey all applicable governmental regulations.  You are properly trained to safely operate the machine. Part No. 217555 S-40 TRAX • S-45 TRAX...
  • Page 4 Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Indicates a property damage message. S-40 TRAX • S-45 TRAX Part No. 217555...

  • Page 5: Symbol And Hazard Pictorials Definitions

    1 Retract boom. 1 Lower boom. 2 Lower boom. 2 Retract boom. Tip-over hazard Read the operator’s Only trained Tip-over hazard See serial label for manual maintenance rated capacity. personnel should access compartments Part No. 217555 S-40 TRAX • S-45 TRAX...
  • Page 6 Explosion / Burn Explosion hazard Do not use ether or hazard other high energy starting aids on machines equipped with glow plugs Keep open flames Fire hazard Weight of welder away. reduces capacity S-40 TRAX • S-45 TRAX Part No. 217555...

  • Page 7: General Safety

    First Edition • Third Printing Operator's Manual General Safety Gener al Safety Part No. 217555 S-40 TRAX • S-45 TRAX...
  • Page 8 Operator's Manual First Edition • Third Printing General Safety S-40 TRAX • S-45 TRAX Part No. 217555...
  • Page 9 First Edition • Third Printing Operator's Manual General Safety Part No. 217555 S-40 TRAX • S-45 TRAX...
  • Page 10 Operator's Manual First Edition • Third Printing General Safety S-40 TRAX • S-45 TRAX Part No. 217555...
  • Page 11 First Edition • Third Printing Operator's Manual General Safety Part No. 217555 S-40 TRAX • S-45 TRAX...
  • Page 12 Operator's Manual First Edition • Third Printing General Safety S-40 TRAX • S-45 TRAX Part No. 217555...

  • Page 13: Personal Safety

    Operators must comply with employer, job site and governmental rules regarding the use of personal protective equipment. All PFPE must comply with applicable governmental regulations, and must be inspected and used in accordance with the PFPE manufacturer’s instructions. Part No. 217555 S-40 TRAX • S-45 TRAX...

  • Page 14: Work Area Safety

    All safety machine if it contacts information and operating instructions still apply energized power lines. to the S-40 TRAX and the S-45 TRAX, even if the Personnel on the ground picture does not show the tracks. or in the platform must...
  • Page 15 Do not tie the boom or platform to adjacent structures. If the tilt alarm sounds with the Do not place loads outside the platform perimeter. platform downhill: Retract the boom. Lower the boom. Part No. 217555 S-40 TRAX • S-45 TRAX...
  • Page 16 Platform downhill 40% (22°) Platform uphill 40% (22°) Side slope 25% (14°) Note: Slope rating is subject to ground conditions and adequate traction. See Driving on a Slope in the Operating Instructions section. S-40 TRAX • S-45 TRAX Part No. 217555...
  • Page 17 Stay clear of all Trax rotating or moving parts such as sprockets and rollers. Part No. 217555 S-40 TRAX • S-45 TRAX...
  • Page 18 Do not operate the machine or charge the battery in hazardous locations or locations where potentially flammable or explosive gases or particles may be present. Do not spray ether into engines equipped with glow plugs. S-40 TRAX • S-45 TRAX Part No. 217555...
  • Page 19 Be sure all maintenance has been performed as Avoid spilling or contacting specified in this manual and the appropriate Genie battery acid. Neutralize service manual. battery acid spills with Be sure all decals are in place and legible.
  • Page 20 Clamp the negative lead to the ground post at the overhanging load. turntable and platform. Electrocution Hazard: Keep pipes away from all energized electrical conductors. S-40 TRAX • S-45 TRAX Part No. 217555...
  • Page 21 Maximum vertical height of panels: 4 ft / 1.2 m Maximum wind speed:15 mph / 6.7 m/sec Maximum panel area: 32 sq ft / 3 m Part No. 217555 S-40 TRAX • S-45 TRAX...

  • Page 22: Legend

    Operator's Manual First Edition • Third Printing Legend Legend Ground controls Foot switch Boom Manual storage container Platform controls Sliding mid-rail 10 Platform Lanyard anchorage point 11 Jib boom Non-steer track Steer track S-40 TRAX • S-45 TRAX Part No. 217555...

  • Page 23: Controls

    The descriptions in this section and the instructions in the Function Test and Operating Instructions apply to both panels, unless specifically noted. Part No. 217555 S-40 TRAX • S-45 TRAX...
  • Page 24 All safety information and operating instructions still apply Emergency power switch to the S-40 TRAX and the S-45 TRAX, even if the Use emergency power if the primary power picture does not show the tracks.
  • Page 25 Move the platform rotate switch to the right 28 Not used and the platform will rotate to the right. Move the platform rotate switch to the left and the platform will rotate to the left. Part No. 217555 S-40 TRAX • S-45 TRAX...
  • Page 26 Operator's Manual First Edition • Third Printing Controls Platform Control Panel S-40 TRAX • S-45 TRAX Part No. 217555...
  • Page 27 First Edition • Third Printing Operator's Manual Controls Part No. 217555 S-40 TRAX • S-45 TRAX...
  • Page 28 Simultaneously hold the emergency power information and operating instructions still apply switch to either side and activate the desired to the S-40 TRAX and the S-45 TRAX, even if the function. picture does not show the tracks. Drive speed select switch...
  • Page 29 Move The machine not level indicator light will come the control handle to the left on when the tilt alarm sounds. and the turntable will rotate to the left. Part No. 217555 S-40 TRAX • S-45 TRAX...

  • Page 30: Inspections

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer’s specifications and the requirements listed in the responsibilities manual. S-40 TRAX • S-45 TRAX Part No. 217555...
  • Page 31  Electrical components, wiring and electrical cables  Hydraulic hoses, fittings, cylinders and manifolds  Fuel and hydraulic tanks  Drive and turntable motors and drive hubs Part No. 217555 S-40 TRAX • S-45 TRAX...
  • Page 32 The function tests are designed to discover information and operating instructions still apply any malfunctions before the machine is put into to the S-40 TRAX and the S-45 TRAX, even if the service. The operator must follow the step-by-step picture does not show the tracks.
  • Page 33 Result: The filter should be operating with the plunger or the needle in the green area. Move the engine idle select switch to foot switch activated high idle (rabbit and foot switch symbol). Part No. 217555 S-40 TRAX • S-45 TRAX...
  • Page 34 17 Simultaneously hold the emergency power switch on and activate each boom function toggle switch. Note: To conserve battery power, test each function through a partial cycle. Result: All boom functions should operate. S-40 TRAX • S-45 TRAX Part No. 217555...
  • Page 35 OR slowly move the control handle in the direction indicated by the yellow triangle. Result: The steer tracks should turn in the direction that the yellow triangles point on the drive chassis. Part No. 217555 S-40 TRAX • S-45 TRAX...
  • Page 36 Note: The brakes must be able to hold the machine on any slope it is able to climb. S-40 TRAX • S-45 TRAX Part No. 217555...
  • Page 37 1 ft / 30 cm per second, controls and the drive chassis immediately tag and remove the machine from to identify the direction of service. travel. Part No. 217555 S-40 TRAX • S-45 TRAX...
  • Page 38 Repair any malfunctions before operating the Note: To conserve battery power, test each machine. function through a partial cycle. Result: All boom and steer functions should operate. Drive functions should not operate with emergency power. S-40 TRAX • S-45 TRAX Part No. 217555...
  • Page 39 It is the operator’s responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Part No. 217555 S-40 TRAX • S-45 TRAX...
  • Page 40 Label – Missing Manuals 217558 Cosmetic – Genie S-45 Trax 28177 Warning – Collision Hazard 217559 Label – Wheel Load, S-40 Trax 28181 Warning – No Step or Ride 217560 Label – Wheel Load, S-45 Trax 28235 Label – Power to Platform, 115V 217561 Danger –...
  • Page 41 First Edition • Third Printing Operator's Manual Inspections Part No. 217555 S-40 TRAX • S-45 TRAX...
  • Page 42 Label – Power to Platform, 115V 217558 Cosmetic – Genie S-45 Trax 40434 Label – Lanyard Anchorage Point 217559 Label – Wheel Load, S-40 Trax 44981 Label – Air Line to Platform (option) 217560 Label – Wheel Load, S-45 Trax 52967 Cosmetic –...
  • Page 43 First Edition • Third Printing Operator's Manual Inspections Part No. 217555 S-40 TRAX • S-45 TRAX...

  • Page 44: Operating Instructions

    That means 4 Inspect the workplace. every new operator should perform a pre-operation inspection, function tests, and a workplace 5 Only use the machine as it was inspection before using the machine. intended. S-40 TRAX • S-45 TRAX Part No. 217555...
  • Page 45 3 seconds. At the ground controls, turn the key switch to the desired position. Be sure both ground and platform control red Emergency Stop buttons are pulled out to the on position. Part No. 217555 S-40 TRAX • S-45 TRAX...
  • Page 46 Drive and steer functions are not available from the Simultaneously hold the emergency ground controls. power switch on and activate the desired function. The drive function will not operate with emergency power. S-40 TRAX • S-45 TRAX Part No. 217555...
  • Page 47 Use the color-coded direction arrows on the platform controls and the drive chassis to identify the direction the machine will travel. Machine travel speed is restricted when the booms are raised. Part No. 217555 S-40 TRAX • S-45 TRAX...
  • Page 48 • transported up or down the slope. See Transport and Lifting section. straight piece of wood, at least 3 feet / 1 m long • tape measure • S-40 TRAX • S-45 TRAX Part No. 217555...
  • Page 49 To stop the generator, move the generator toggle switch to the off position. Machine on level surface symbol: High range • operation for maximum drive speed Part No. 217555 S-40 TRAX • S-45 TRAX...
  • Page 50 Flashing red lights: contact service personnel. Flashing green lights: contact service personnel within 24 hours. Deutz engine Flashing red lights: contact service personnel. Flashing green lights: contact service personnel within 24 hours. S-40 TRAX • S-45 TRAX Part No. 217555...
  • Page 51 Secure each U-bolt with 2 washers and 2 nuts. strap U-bolts pipe cradle mount upper platform railing pipe cradle weldment middle platform railing flat washers 3/8-inch nylock nuts Part No. 217555 S-40 TRAX • S-45 TRAX...
  • Page 52 Insert the U-bolt through the Pipe Cradle Assembly Weight 21 lbs floor, around the tube and into the panel cradle 9.5 kg base. Repeat above for the second set of parts. S-40 TRAX • S-45 TRAX Part No. 217555...
  • Page 53 Secure both panel cradles to the platform. Place the load so that it rests in both panel cradles. Center the load on the platform. Secure the load to the platform using the strap. Tighten the strap. Part No. 217555 S-40 TRAX • S-45 TRAX...
  • Page 54 Rotate the turntable so that the boom is between the non-steer wheels. Turn the key switch to the off position and remove the key to secure from unauthorized use. Chock the wheels. S-40 TRAX • S-45 TRAX Part No. 217555...

  • Page 55: Transport And Lifting Instructions

    Winching  Genie customers needing to containerize any lift or Genie product should source a qualified Chock the wheels to prevent the machine from freight forwarder with expertise in preparing, rolling. loading and securing construction and lifting equipment for international shipment.
  • Page 56 Adjust the rigging to prevent damage to the chains. Turntable rotation lock pin Turn the key switch to the off position and remove the key before transporting. Inspect the entire machine for loose or unsecured items. S-40 TRAX • S-45 TRAX Part No. 217555...
  • Page 57 First Edition • Third Printing Operator's Manual Transport and Lifting Instructions Securing the Platform - S-40 Trax Securing the Platform - S-45 Trax Place a block under the platform rotator. Do not Place a block under the platform rotator. Do not allow the block to contact the platform cylinder.
  • Page 58 Center of gravity X Axis Y Axis S-40 Trax 4.14 ft 3.29 ft 1.26 m 1.00 m S-45 Trax 3.99 ft 3.39 ft 1.22 m 1.03 m S-40 TRAX • S-45 TRAX Part No. 217555...

  • Page 59: Maintenance

    5W-40 and the requirements specified in the responsibilities manual. Perkins 404F-22 Engine Oil type 15W-40  Use only Genie approved replacement parts. Oil type - cold conditions 5W-40 Maintenance Symbols Legend Deutz D2011 L03i Engine Oil type 15W-40 The following symbols have been used in this...
  • Page 60 Add oil as needed. Do not overfill. Fuel Type Low Sulfur Diesel (LSD) Hydraulic oil specifications Deutz D2.9 Engine L4 Hydraulic oil type Chevron Rando HD equivalent Fuel Type Ultra Low Sulfur Diesel (ULSD) S-40 TRAX • S-45 TRAX Part No. 217555...
  • Page 61 Result: The fluid level should be at the FULL Note: Adding terminal protectors and a corrosion mark on the tank or visible in the sight gauge. preventative sealant will help eliminate the corrosion on the battery terminals and cables. Part No. 217555 S-40 TRAX • S-45 TRAX...
  • Page 62 Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service. S-40 TRAX • S-45 TRAX Part No. 217555...

  • Page 63: Specifications

    (length x width) not incorporate different option configurations. It should be used only with adequate safety factors. Platform leveling self-leveling Continuous improvement of our products is a Genie Platform rotation 160° policy. Product specifications are subject to change AC outlet in platform standard without notice or obligation.
  • Page 64 It should (length x width) be used only with adequate safety factors. Platform leveling self-leveling Continuous improvement of our products is a Genie Platform rotation 160° policy. Product specifications are subject to change AC outlet in platform standard without notice or obligation.
  • Page 65 First Edition • Third Printing Operator's Manual Specifications S-40 TRAX Range of Motion S-45 TRAX Range of Motion S-40 TR AX • S- 45 TRAX Part No. 217555 Operator's M anual First Edition • Thir d Pri nting Part No. 217555...

This manual is also suitable for:

S-45 trax

Table of Contents