Genie S-40 Service Manual page 225

October 2013
Ground Control Box Wiring Diagram
Deutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models
(before serial number 14832)
A B C
1
C32 RD-H6+ - C32-1
BL/WH-38D - C32-3
U33
BK-22C - C32-4
PLATFORM LOAD BK-C7-1 - C32-5
RD-TS51 - C32-6
RD-TS55 - C32-7
GR/BK-16B - C32-8
BR - GND - C32-12
2
46
GR/WH-C6-39 GR/WH-C2B-7 45
GR/BK-C2B-6 44 GR/BK-2B
GR-CR5#85
GR-C2B-5 43
RD-C6-23 OR/RD-C2B-4 42 RD-H6+
41
OR/BK-C5-2 OR/BK-C2B-3 OR/BK-ISM#2
OR-C6-40 OR-C2B-2 40
BK/WH-C5-10 39
BL/RD-C2B-1
BL/WH-C23-3 BL/WH-C1B-12 38
BL/BK-C6-37 BL/BK-C1B-11 37
BL-C6-36 BL-C1B-10 36
BK/RD-C1B-9 35 BK/RD CR3-#30
BK/WH-C5-22 BK/WH-C1B-8 34
3
BK-C1B-7 33 BK-ISM#3
WH/RD-C6-32
WH/RD-C5-23 WH/RD-C1B-6 32
WH/BK-C5-20 WH/BK-C1B-5 31
WH-C5-21 WH-C1B-4 30
RD/WH-C5-24 RD/WH-C1B-3 29
RD/BK-C6-28
RD/BK-C1B-2 28
RD-C6-27 RD-C1B-1 27 RD-ISM#4
26
25
RD-C5-1 24 RED-CR1#30
WH-C7B-2 23 WH-ISM #7
BL/WH-C6-30 BK-C32-4 22 BK-CR5#30
WH-C5-3+C5-11 WH-C6-34 21 WH-CR2#87
4
RD- 12VOLT CB3-SP 20 CB2-SP
19
GR/WH-C4B-7
GR/BK-C6-18 GR/BK-C4B-6 18
GR-C6-17 GR-C4B-5 17
OR/RD-C4B-4 16 GR/BK-C32-8
OR/BK-C6-15 OR/BK-C4B-3
15
OR-C6-14 OR-C4B-2 14
BL/RD-C6-13 BL/RD-C4B-1 13
BL/WH-C3B-12 12
BL/BK-C3B-11 11
BL-C3B-10 10
BK/RD-C3B-9 9 BK/RD-CR23#86
BR-GND STUD
3 BK/WH-C6-8 8
BK/WH-C3B-8
5
BK-C32-5
BK-C6-7 BK-C3B-7 7
1
6
WH-23C WH/RD-C6-6 WH/RD-C3B-6
2
WH/BK-C6-5 WH/BK-C3B-5 5
WH-C6-4 WH-C3B-4 4
RD/WH-C6-3 RD/WH-C3B-3 3
RD/BK-C6-2 RD/BK-C3B-2 2 44B+RD/BK-C6-19
RD-C6-1 RD-C3B-1 1
D C
BK-CR1#86
1 START RELAY
OR/BK-41B
2 TACHOMETER
BK-33B
3 START INPUT
RD-27B
6
4 AUX. ON
BR-GND.
5 GROUND
RD-CR2#30
6 BATTERY
WH-23B
7 KEY PWR.
8 KEY BYPASS
WH-CR2#86
9 IGN./FUEL ON
WH-L2 DIODE
10 ENG. FAULT
RD-ISM#6
WH-ISM#9
RD-24B
CR1
7
BK-ISM#1
BK-C5-5
WH-21B
BK-C6-16
8
CR5
GROUND STUD
BR
ALL BR WIRES
6 - 56 S-40 • S-45
Section 6 • Schematics
D E F
RD-C32-1
RD-42B
H6
GR/BK-L45-
GR/BK-16A
WH-21A
SPARE
BR (GROUND)
GEN. OPTION
GR/BK-S.P.
HORN
RD-KS1-2 S.P. C134PWR
BR -3MF CAP
PULSE PICKUP
LIMIT SWITCH SIG.
BL/RD-S.P. L.P.
3MF
C132PLI WH/BK-25A
STEER LEFT
WH/RD-26A
STEER RIGHT BK-22A
GND
BK/RD-S.P. RPM
BK/WH-S.P. GLOW PLUG
BK-S.P. START
BRAKE/TRAVEL ALARM RD-CB2
E.D.C.-
E.D.C.+
MOTOR SPEED
WH-23A
TILT ALARM
RD-42A
D6 RD-S.P. AUX. PWR.
RD-27A
WH/RD-S.P. WATER TEMP. SENDER
RD-C23-6
WH/BK-S.P. OIL PRESSURE SENDER
RD-S.P. ENGINE POWER
WH-S.P. KEYSWITCH PWR/FB
BK-S.P. PWR. TO PLAT.
GR/BK-H6-
WH-S.P. IGNITION PWR.
CB1 - SP 12 VOLT BATTERY POWER
WH-21A
GR/WH-SP JIB VALVE
GR/BK-S.P. PLAT. ROT. R.
GR-S.P.
PLAT. ROT. L. BR (GROUND)
GR/BK-H6- C133PLA
OR/BK-S.P.
PLAT. LEVEL DN.
OR-S.P. PLAT. LEVEL. UP WH-C5-13
DRV. ENA. LT.
BL/WH-ISM#10
RD/WH-3A
DRIVE LIGHT OPTION
RD/BK-2A
BK/WH-S.P. BOOM RETRACT
RD-1A
BK-S.P. BOOM EXTEND
WH/RD-S.P. TURN. ROT. F.C.
WH/BK-S.P. TURN. ROT. L
WH-S.P. TURN. ROT. R
BK/WH-8A
RD/WH-S.P. PRI. BOOM F.C.
BK-7A
RD/BK-S.P.
PRI. BOOM DOWN
GR/BK-44A
RD-S.P. PRI. BOOM UP
BK-33A
B A
BK/WH-34A
STARTER AID
TS56
RD- 20C
IGN./START
RD-CR17#30
WH/BK-5A
MODULE
WH/RD-6A
WH-4A
FUNCTION
ENABLE
BK/RD-35B
RD-C32-7
TS55
CR3 CR4
CR2
BK/RD-35A
RD- 20A
RD- 24A
RD- 20B
BK/RD-C5-9
RD- P1 E-STOP
OR/BK-15A
OR-C6-33
OR-14A
GR-17A
GR/WH-19A
GR/BK-18A
GR-43D CR17 BK-C6-25
BK-22B RD-CB3 SP
WIRING
HARNESS:
TO BASE
Part No. 102521
G H I
G2 G3
G1
KS1
AUXILIARY
KEY SWITCH
P1
TS51
B
NC 1
3
NC
B1
4 2
RD
HM
L2
L45
PRIMARY BOOM
UP/DOWN
TS61
BOOM
EXTEND/RETRACT
TS63
TURNTABLE
ROTATE
TS52
CB3
ENGINE
TS58
START
JIB BOOM
TS62
UP/DOWN
R2
D14
CB2
CB1
TS57
TS59
D13
PLATFORM
PLATFORM
ROTATE
LEVEL
J K L M
DRIVE LIGHT OPTION RELAY
RD-CB3 SP
CR23
BK/RD-9B
RD C4B-11
RD C4B-12
BRN GND
LABEL
DESCRIPTION
EMERGENCY STOP BUTTON P1
KEY SWITCH KS1
AUXILIARY SWITCH
TS51
ENGINE START SWITCH
TS52
STARTER AID TS56
FUNCTION ENABLE SWITCH TS55
PLATFORM ROTATE SWITCH TS57
PLATFORM LEVEL SWITCH TS59
BOOM EXTEND/RETRACT SWITCH TS63
PRIMARY BOOM UP/DOWN SWITCH TS61
TURNTABLE ROTATE SWITCH TS62
JIB BOOM UP/DOWN SWITCH TS58
CIRCUIT BREAKER, CONTROLS, 15A CB1
CIRCUIT BREAKER, ENGINE, 15A CB2
CIRCUIT BREAKER, OPTIONS, 20A CB3
RESISTOR, 5 OHM, BOOM FUNCTION R1
RESISTOR, 7.5 OHM,TURNTABLE FUNCT R2
VOLT METER GAGE G1
OIL PRESSURE GAGE G2
OIL TEMP. GAGE G3
HM
HOUR METER
IGN. START RELAY CR1
IGN. POWER RELAY CR2
HIGH IDLE (RPM) CUTOUT RELAY CR3
RPM RELAY CR4
CR17
COOLING FAN RELAY
PLATFORM OVERLOAD ALARM H6
PLAT OVERLOAD MODULE U33
PLAT OVERLOAD LED
L45
N
PART #
P1
KS1
42730
13037
13037
13037
16397
13037
13037
16397
16397
13037
CB1
CB2
CB3
R1
R2
G1
G2
G3
HM
CR1
CR2
CR3
CR4
CR17