Yamaha XZ550RJ 1982 Service Manual page 22

10. Install the new pad in the lifter. Install the
pad with the number down.
11. Turn the crankshaft to remove the adjusting
tool from the camshaft.
12. Turn the crankshaft to rotate cam several ro-
tations. This will set the pad in the lifter.
13. Recheck the valve clearance. If the clear-
ance is incorrect, repeat the proceeding
steps until the proper clearance is obtained.
14. To assemble the motorcycle, reverse the
disassembly procedures. Pay close attention
to installation of the cylinder head cover.
15. Rotate the crankshaft approximately 290 de-
grees counterclockwise to TDC for the rear
cylinder. Repeat the steps above, and
check/adjust the valve clearance.
Inspect the head cover gasket. If damaged,
replace the gasket.
16. Install the head covers, and torque the bolts
to specification.
Tightening torque:
10 Nm (1.0 m-kg, 7.2ft-lb)
WARNING:
When installing the cylinder head cover, make
sure all cam caps are covered with oil plugs.
NOTE:
The cylinder head cover should be so installed that
the smaller crankcase ventilation pipe fitting hole is
toward the front cylinder, and the larger one is to-
ward the rear side.
17. Install the air baffle plate and radiator.
Tighten the radiator securing bolts to specifi-
cation.
Tightening torque:
7 Nm (0.7m-kg, 5.1 ft-lb)
18. Install the radiator cover and air filter as-
sembly. Connect the crankcase ventilation
pipes.
19. Install the fuel tank and connect the fuel and
vacuum pipe lines. Tighten the fuel tank hol-
ding bolt to specification.
Tightening torque:
15 Nm (1.5m-kg, 11 ft-lb)
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