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Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle...
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IMPORTANT MANUAL INFORMATION EWA10010 WARNING PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTOR- CYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Sidestand ........3-13 Checking the engine Location of important labels ...1-5 Ignition circuit cut-off system ..3-14 idling speed ....... 6-16 Checking the throttle cable DESCRIPTION ........2-1 PRE-OPERATION CHECKS ..... 4-1 free play ........6-16 Left view ..........2-1 Pre-operation check list ....
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TABLE OF CONTENTS Checking and lubricating YAMAHA MOTOR CORPORATION, the sidestand ......6-28 U.S.A. STREET AND Lubricating the swingarm pivots ...6-29 ENDURO MOTORCYCLE Checking the front fork ....6-29 LIMITED WARRANTY ....9-7 Checking the steering ....6-30 YAMAHA EXTENDED SERVICE Checking the wheel bearings ..6-30 (Y.E.S.) ........
SAFETY INFORMATION EAU10251 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many motorcycle accidents in- AND OPERATION ARE DEPENDENT Safe riding volve inexperienced operators.
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Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
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XVS65X 180 kg (397 lb) XVS65XC 178 kg (392 lb) this motorcycle. Since Yamaha cannot lightweight as possible and test all other accessories that may be should be kept to a minimum.
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SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before eyes, see your doctor immediately. therefore, such accessories are leaving the motorcycle unattended If any gasoline spills on your skin not recommended. and remove the key from the main or clothing, immediately wash the Use caution when adding electri- switch.
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10660 To unlock the steering Main switch/steering lock All electrical systems are off. The key can be removed. EAU10680 LOCK The steering is locked, and all electrical systems are off. The key can be re- moved.
” This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the self- diagnosis system. 1. High beam indicator light “ ” 1. Tripmeter reset knob 2.
INSTRUMENT AND CONTROL FUNCTIONS EAU12347 EAU12400 EAU12500 Handlebar switches Dimmer switch “ ” Horn switch “ ” Set this switch to “ ” for the high Press this switch to sound the horn. Left beam and to “ ” for the low beam. EAU12660 Engine stop switch “...
INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU12880 Clutch lever Shift pedal (XVS65X) Shift pedal (XVS65AX/ATX) 1. Clutch lever 1. Shift pedal 1. Shift pedal The clutch lever is located at the left The shift pedal is located on the left The shift pedal is located on the left handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU12890 EAU12941 EAU13120 Brake lever Brake pedal Fuel tank cap XVS65X 1. Brake lever To remove the fuel tank cap 1. Brake pedal The brake lever is located at the right Slide the lock cover open, insert the key handlebar grip.
Avoid spilling fuel on the hot en- as well as to the exhaust system. gine. Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a pump octane number [(R+M)/2] of 86 or higher, or a research...
10%. Gasohol ECA10700 CAUTION: containing methanol is not recom- mended by Yamaha because it can The following precautions must be cause damage to the fuel system or ve- observed to prevent a fire hazard or hicle performance problems.
INSTRUMENT AND CONTROL FUNCTIONS This indicates reserve. With the fuel EAU13620 Starter (choke) knob “ ” cock lever in this position, the fuel re- serve is made available. Turn the fuel cock lever to this position if you run out of fuel while riding.
INSTRUMENT AND CONTROL FUNCTIONS EAU14184 To install the rider seat Tightening torque: Seats (XVS65X) 1. Insert the projection on the front of Passenger seat nut: the rider seat into the seat holder 13 Nm (1.3 m·kgf, 9.4 ft·lbf) Passenger seat as shown, and then place the seat in the original position.
INSTRUMENT AND CONTROL FUNCTIONS EAU14191 Tightening torque: Seats (XVS65AX/ATX) Passenger seat nut: 13 Nm (1.3 m·kgf, 9.4 ft·lbf) Passenger seat To remove the passenger seat Remove the nut and washer, and then pull the passenger seat up. 1. Bolt To install the rider seat 1.
INSTRUMENT AND CONTROL FUNCTIONS 2. Install the passenger seat. EAU14281 EAU14481 Helmet holder Storage compartment NOTE: The storage compartment is located on Make sure that the seats are properly the left side of the vehicle. secured before riding. To open the storage compartment 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU14860 2. To increase the spring preload and Adjusting the shock absorber thereby harden the suspension, assembly turn the adjusting ring in direction (a). To decrease the spring pre- load and thereby soften the sus- pension, turn the adjusting ring in direction (b).
Yamaha’s ignition circuit cut-off Always have a Yamaha dealer system has been designed to assist service the shock absorber. the operator in fulfilling the respon- sibility of raising the sidestand be- fore starting off.
INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer re- EAU15312 Ignition circuit cut-off system pair it if it does not function proper- The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions.
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-16, 6-27 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-27 •...
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Chassis fasteners — • Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 3-13 • If system is defective, have Yamaha dealer check vehicle.
Become thoroughly familiar system to enable starting, one of the Yamaha dealer check the electrical cir- with all operating controls and following conditions must be met: cuit. their functions before riding. The transmission is in the neutral Consult a Yamaha dealer re- position.
(choke) turned on, then about 2.5 min- EAU16640 Starting a warm engine engine, and have a Yamaha dealer utes with the starter (choke) in the half- Follow the same procedure as for start- check the self-diagnosis system.
OPERATION AND IMPORTANT RIDING POINTS EAU16671 Shifting gears lets you control the and drive train, which are not Shifting amount of engine power available for designed withstand starting off, accelerating, climbing hills, shock of forced shifting. XVS65X etc. The gear positions are shown in the il- EAU16680 To start out and accelerate lustration.
OPERATION AND IMPORTANT RIDING POINTS EAU16841 Shift up points: NOTE: Engine break-in 1st → 2nd: 16 km/h (9.9 mi/h) Always shift gears at the recommended There is never a more important period 2nd → 3rd: 24 km/h (14.9 mi/h) shift points. in the life of your engine than the period 3rd →...
If any engine trouble should occur Do not park on a slope or on soft during the engine break-in period, ground, otherwise the vehicle immediately have a Yamaha dealer may overturn. check the vehicle. ECA10380 CAUTION: Never park in an area where there are fire hazards such as grass or other flammable materials.
TRAINED AND EQUIPPED TO PER- wrench may be necessary to perform FORM THESE PARTICULAR SER- certain maintenance work correctly. VICES. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
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PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes.
• Replace gasket(s) if necessary. Evaporative emis- • Check control system for dam- √ √ sion control system age. (For California only) • Replace if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU32185 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months...
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PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
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Front and rear brake √ √ √ √ √ √ 23 * • Check operation. switches • Apply Yamaha chain and cable Control and meter √ √ √ √ √ √ 24 * lube or engine oil 10W-30 thor- cables oughly.
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• Adjust headlight beam. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 XVS65AX/ATX XVS65X Removing and installing pan- The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed.
Do not attempt to 1. Spark plug cap diagnose such problems yourself. In- 2. Remove the spark plug as shown, stead, have a Yamaha dealer check with the spark plug wrench includ- the vehicle. ed in the owner’s tool kit.
PERIODIC MAINTENANCE AND MINOR REPAIR 3. Check each spark plug for elec- 2. Clean the surface of the spark plug EAU19672 Canister (for California only) trode erosion and excessive car- gasket and its mating surface, and bon or other deposits, and replace then wipe off any grime from the it if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU19743 2. Place an oil pan under the engine Engine oil and oil filter ele- NOTE: to collect the used oil. The engine oil should be between the ment 3. Remove the engine oil filler cap minimum and maximum level marks.
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PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Engine oil drain bolt: 43 Nm (4.3 m·kgf, 31 ft·lbf) 9. Add the specified amount of the recommended oil, and then install and tighten the oil filler cap. Recommended engine oil: See page 8-1. Oil quantity: 1.
If any higher. NOTE: leakage is found, have a Yamaha deal- Make sure that no foreign mate- The oil level should be at the brim of the er check and repair the vehicle. In addi- rial enters the crankcase.
PERIODIC MAINTENANCE AND MINOR REPAIR 2. Remove the oil filler bolt and drain 6. Check the final gear case for oil EAU33381 Cleaning the air filter element bolt to drain the oil from the final leakage. If oil is leaking, check for The air filter element should be cleaned gear case.
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PERIODIC MAINTENANCE AND MINOR REPAIR ECA10480 NOTE: CAUTION: If dust or water collects in the air filter Make sure that the air filter ele- check hose, remove the clamp from it, ment is properly seated in the and then remove the plug to drain the air filter case.
Therefore, all carburetor adjusted by a Yamaha dealer at the in- adjustments should be left to a Yamaha tervals specified in the periodic mainte- dealer, who has the necessary profes- nance and lubrication chart.
(2.25 kgf/cm²) from occurring, the valve clearance regarding the specified tires. XVS65ATXC 225 kPa (33 psi) must be adjusted by a Yamaha dealer (2.25 kgf/cm²) at the intervals specified in the periodic Tire air pressure XVS65AX 225 kPa (33 psi) maintenance and lubrication chart.
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NEVER OVER- in it, or if the sidewall is cracked, con- LOAD YOUR VEHICLE. Make sure tact a Yamaha dealer immediately and that the total weight of the cargo, rid- have the tire replaced. er, passenger, and accessories (cowling, saddlebags, etc.
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XVS65AX 130/90-16M/C 67S begins to show crosswise lines, sign, otherwise the handling XVS65AXC 130/90-16M/C 67S have a Yamaha dealer replace characteristics of the vehicle XVS65X 100/90-19M/C 57S the tire immediately. cannot be guaranteed.
If any dam- XVS65AXC BRIDGESTONE/EXE- should be designed specifically for DRA G702 age is found, have a Yamaha this model, and they must be se- XVS65X BRIDGESTONE/EXE- dealer replace the wheel. Do not curely mounted to maintain the in-...
Adjusting the clutch lever free use of items which have not been ver. play approved by Yamaha. 2. To increase the clutch lever free play, turn the adjusting bolt in di- rection (a). To decrease the clutch lever free play, turn the adjusting bolt in direction (b).
PERIODIC MAINTENANCE AND MINOR REPAIR EAU22092 Adjusting the brake lever free play 1. Clutch lever free play adjusting nut (crank- 1. Locknut case) 2. Brake lever free play adjusting screw 2. Locknut 1. Loosen the locknut at the brake le- 1.
Adjusting the brake pedal po- WARNING draulic system, have a Yamaha sition and free play dealer bleed the system before It is advisable to have a Yamaha operating the motorcycle. Air in dealer make these adjustments. XVS65X the hydraulic system will dimin-...
PERIODIC MAINTENANCE AND MINOR REPAIR To increase the brake pedal free play, EAU22270 Adjusting the rear brake light turn the adjusting nut at the brake rod in switch direction (a). To decrease the brake pedal free play, turn the adjusting nut in direction (b).
Observe these precautions: the wear indicator grooves. If a brake the wear limit line, have a Yamaha pad has worn to the point that the wear dealer replace the brake shoes as a set.
Changing the brake fluid make sure that the top of the mas- denly, have a Yamaha dealer Have a Yamaha dealer change the ter cylinder is level by turning the check the cause. brake fluid at the intervals specified in handlebars.
If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Yamaha Chain and Cable Lube or engine oil SAE 10W-30...
EWA10730 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: The operation of the brake and clutch Lithium-soap-based grease (all-pur- levers should be checked before each...
If any damage is found or the front Check the inner tubes for scratches, fork does not operate smoothly, damage and excessive oil leakage. have a Yamaha dealer check or re- pair it. To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi- tion.
2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 6-30...
To charge the battery burns. Avoid any contact with Have a Yamaha dealer charge the bat- skin, eyes or clothing and al- tery as soon as possible if it seems to ways shield your eyes when have discharged.
3. Ignition fuse sealed-type (MF) battery charg- 2. Main fuse 4. Carburetor heater fuse 3. Spare main fuse er, have a Yamaha dealer 5. Ignitor unit fuse 6. Spare fuse charge your battery. The main fuse and the fuse box, which...
1. Headlight coupler 2. Headlight bulb cover 4. If the fuse immediately blows again, have a Yamaha dealer 3. Unhook the headlight bulb holder, check the electrical system. and then remove the defective bulb.
1. Screw oil, otherwise the transparency of 7. Have a Yamaha dealer adjust the the glass, the luminosity of the bulb, XVS65X headlight beam if necessary. and the bulb life will be adversely af- fected.
PERIODIC MAINTENANCE AND MINOR REPAIR XVS65AX/ATX EAU24350 a jack either under each side of the Supporting the motorcycle frame in front of the rear wheel or under Since this model is not equipped with a each side of the swingarm. centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance...
EWA10820 between the brake pads before insert- WARNING ing the brake disc and that the slot in It is advisable to have a Yamaha the speedometer gear unit fits over the dealer service the wheel. retainer on the fork leg.
To remove the rear wheel 6. Tighten the front wheel axle pinch EWA10820 bolt to the specified torque. WARNING It is advisable to have a Yamaha Tightening torque: dealer service the wheel. Front wheel axle pinch bolt: Securely support the motor- 20 Nm (2.0 m·kgf, 14 ft·lbf)
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PERIODIC MAINTENANCE AND MINOR REPAIR EAU25511 7. Tighten the axle nut, the final gear To install the rear wheel case bolts and the brake torque 1. Install the rear wheel, wheel axle, rod nuts to the specified torques. final gear case, and drive shaft by pushing the wheel forward and Tightening torques: guiding the drive shaft into the mid-...
However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
Rust and corrosion can develop matte colored finished parts. Be ECA10771 even if high-quality components are sure to consult a Yamaha dealer for CAUTION: advice on what products to use be- used. A rusty exhaust pipe may go un- Avoid using strong acidic wheel fore cleaning the vehicle.
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MOTORCYCLE CARE AND STORAGE cleaning products, solvent or After normal use ECA10790 CAUTION: thinner, fuel (gasoline), rust re- Remove dirt with warm water, a mild movers or inhibitors, brake flu- detergent, and a soft, clean sponge, Do not use warm water since it in- id, antifreeze or electrolyte.
7. Let the motorcycle dry completely Always store your motorcycle in a cool, NOTE: before storing or covering it. dry place and, if necessary, protect it Consult a Yamaha dealer for advice on EWA11130 against dust with a porous cover. WARNING what products to use.
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MOTORCYCLE CARE AND STORAGE 3. Drain the carburetor float cham- EWA10950 °C (90 °F)]. For more information WARNING bers by loosening the drain bolts; on storing the battery, see page this will prevent fuel deposits from To prevent damage or injury from 6-31.
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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1. Model label The model label is affixed to the frame under the rider seat. (See page 3-9.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
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CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months...
CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that CUSTOMER’S RESPONSIBILITY under this Engine new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period...
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CUSTOMER SERVICE What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase.
This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
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Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
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INDEX Accessories and replacement parts..6-20 Final gear oil ......... 6-13 Panels, removing and installing ....6-8 Air filter element, cleaning..... 6-14 Front fork, checking ......6-29 Parking ............5-5 Fuel............3-6 Part locations .......... 2-1 Fuel cock ..........3-7 Pre-operation check list......4-2 Battery...........
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INDEX Tires............6-17 Tool kit ............ 6-1 Troubleshooting........6-39 Troubleshooting chart ......6-40 Turn signal indicator light......3-2 Turn signal light bulb or tail/ brake light bulb, replacing ....6-34 Turn signal switch........3-3 Valve clearance ........6-17 Vehicle identification number....9-1 Warranty, extended ........
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2007.05-1.7×1 CR...