Yamaha XVZ13TFL 1999 Manuals

Manuals and User Guides for Yamaha XVZ13TFL 1999. We have 1 Yamaha XVZ13TFL 1999 manual available for free PDF download: Service Manual

Yamaha XVZ13TFL 1999 Service Manual (501 pages)

Brand: Yamaha | Category: Motorcycle | Size: 12 MB

Gen Info

10
- Important Information
  4
- How to Use this Manual
  5
- Table of Contents
  10
- General Information
  
  12
- Motorcycle Identification
  
  12
  - Vehicle Identification Number
    12
  - Model Code
    12
- Features
  
  13
  - Cruise Control
    13
  - Digital Speedometer
    15
  - Audio System
    16
- Important Information
  
  24
  - Preparation for Removal and Disassembly
    24
  - Replacement Parts
    24
  - Gaskets, Oil Seals and O-Rings
    24
  - Lock Washers/Plates and Cotter Pins
    25
  - Bearings and Oil Seals
    25
  - Circlips
    25
- Checking the Connections
  
  26
- Special Tools
  
  27
2 Spec

33
- General Specifications
  
  35
  - Specifications Spec
    35
- Specifications
  
  35
- Maintenance Specifications
  
  38
  - Engine
    38
  - Chassis
    48
  - Electrical
    52
  - Audio System Specifications
    55
- General Tightening Torque Specifications
  
  56
- Lubrication Points and Lubricant Types
  
  57
  - Engine
    57
  - Chassis
    58
- Cooling System Diagrams
  
  59
- Lubrication Diagrams
  
  61
- Cable Routing
  
  64
Table of Contents

80
- Periodic Checks and Adjustments
  
  82
  - Introduction
    82
  - Periodic Maintenance and Lubrication Intervals
    82
  - Brake Fluid
    83
- Front Cowling
  
  84
  - Removing the Front Cowling Cover
    85
  - Installing the Front Cowling Cover
    85
- Rider and Passenger Seats
  
  86
- Fuel Tank
  
  87
  - Saddlebags
    88
- Engine
  
  89
  - Adjusting the Valve Clearance
    89
  - Synchronizing the Carburetors
    94
  - Adjusting the Engine Idling Speed
    96
  - Adjusting the Throttle Cable Free Play
    96
  - Checking the Spark Plugs
    98
  - Checking the Ignition Timing
    99
  - Measuring the Compression Pressure
    100
  - Checking the Engine Oil Level
    102
  - Changing the Engine Oil
    103
  - Measuring the Engine Oil Pressure
    105
  - Checking the Clutch Fluid Level
    107
  - Bleeding the Hydraulic Clutch System
    108
  - Cleaning the Air Filter Element
    109
  - Checking the Carburetor Joints and Intake Manifolds
    110
  - Checking the Fuel Hoses and Fuel Filter
    111
  - Checking the Crankcase Breather Hose
    112
  - Checking the Exhaust System
    112
  - Checking the Coolant Level
    112
  - Checking the Cooling System
    113
  - Changing the Coolant
    114
- Chassis
  
  118
  - Adjusting the Rear Brake
    118
  - Checking the Brake Fluid Level
    119
  - Checking the Brake Pads
    119
  - Adjusting the Rear Brake Light Switch
    120
  - Checking the Brake Hoses
    121
  - Bleeding the Hydraulic Brake System
    121
  - Adjusting the Shift Pedal
    122
  - Checking the Final Drive Oil Level
    123
  - Checking and Adjusting the Steering Head
    124
  - Checking the Front Fork
    126
Table of Contents

141
- Engine Removal
  
  145
  - Leads, Cables and Hoses
    145
  - Radiator and Ais
    147
  - Mufflers and Exhausts
    148
  - Horn and Brake Pedal
    149
  - Engine
    150
  - Installing the Engine
    152
- Camshafts
  
  153
  - Cylinder Head Covers
    153
  - Camshafts
    155
  - Removing the Camshafts
    156
  - Checking the Camshafts
    158
  - Checking the Timing Chains, Camshaft Sprockets, and Timing Chain Guides
    160
  - Checking the Timing Chain Tensioners
    160
  - Installing the Camshafts
    161
- Cylinder Heads
  
  167
  - Checking the Cylinder Heads
    168
  - Installing the Cylinder Heads
    168
- Valves and Valve Springs
  
  170
  - Removing the Valves
    171
  - Checking the Valves and Valve Guides
    172
  - Checking the Valve Seats
    174
  - Checking the Valve Springs
    176
  - Checking the Valve Lifters
    176
  - Installing the Valves
    177
- Clutch
  
  179
  - Clutch Master Cylinder
    179
  - Checking the Clutch Master Cylinder
    181
  - Assemblyng the Clutch Master Cylinder
    182
  - Installing the Clutch Master Cylinder
    182
  - Disassembling the Clutch Release Cylinder
    187
  - Checking the Clutch Release Cylinder
    187
  - Assembling the Clutch Release Cylinder
    188
  - Installing the Clutch Release Cylinder
    188
  - Cluch
    191
  - Removing the Clutch
    193
  - Checking the Friction Plates
    193
  - Checking the Clutch Plates
    194
  - Checking the Clutch Spring Plate
    194
  - Checking the Clutch Housing
    194
  - Checking the Clutch Boss
    194
  - Checking the Pressure Plate
    195
  - Checking the Clutch Push Rods
    195
  - Installing the Clutch
    195
- Shift Shaft
  
  198
  - Shift Shaft and Stopper Lever
    199
  - Checking the Shift Shaft
    200
  - Checking the Stopper Lever
    200
  - Installing the Shift Shaft
    200
- Starter Clutch and Generator
  
  201
  - Stator Coil
    201
  - Removing the Generator
    204
  - Checking the Starter Clutch
    204
  - Installing the Generator
    205
- Oil Pan and Oil Pump
  
  206
  - Removing the Oil Pan
    209
  - Checking the Oil Pump
    209
  - Checking the Relief Valve
    210
  - Checking the Oil Gallery Pipes
    210
  - Installing the Oil Gallery Pipes
    210
  - Assembling the Oil Pump
    211
  - Installing the Oil Pump
    211
  - Installing the Oil Strainer
    212
  - Installing the Oil Pan
    212
- Crankcase
  
  213
  - Disassembling the Crankcase
    216
  - Checking the Crankcase
    217
  - Assembling the Crankcase
    218
- Crankshaft
  
  221
  - Removing the Crankshaft Assembly
    222
  - Checking the Crankshaft
    222
  - Checking the Balancer Shaft
    226
  - Installing the Crankshaft
    230
  - Installing the Balancer Shaft
    230
- Connecting Rods and Pistons
  
  231
- Transmission
  
  242
  - Checking the Bearings and Oil Seals
    245
  - Checking the Shift Forks
    245
  - Checking the Shift Drum Assembly
    246
  - Checking the Transmission
    246
  - Installing the Shift Forks
    247
  - Installing the Transmission
    247
- Middle Geae
  
  248
5 Cool

260
- Radiator
  
  262
  - Checking the Radiator
    263
  - Installing the Radiator
    264
- Cooling System
  
  262
- Thermostat
  
  265
  - Thermostat Housing
    267
  - Checking the Thermostat
    268
  - Assembling the Thermostat
    268
  - Installing the Thermostat
    269
- Water Pump
  
  270
  - Disassembling the Water Pump
    271
  - Assembling the Water Pump
    271
  - Installing the Water Pump
    275
6 Carb

279
- Carburetors Carb
  279
- Carburetors
  
  281
  - Checking the Carburetors
    286
  - Assembling the Carburetors
    288
  - Installing the Carburetors
    290
  - Measuring and Adjusting the Fuel Level
    290
  - Checking and Adjusting the Throttle Position Sensor
    291
  - Checking the Fuel Pump
    294
  - Checking the Fuel Cock
    295
  - Checking the Fuel Cock Operation
    295
- Air Induction System
  
  296
  - Air Injection
    296
  - Air Cut off Valve
    296
  - Air Induction System Diagrams
    297
  - Checking the Air Induction System
    298
7 Chas

300
- Chassis Chas
  300
- Front Wheel and Brake Discs
  
  304
  - Front Wheel
    306
  - Removing the Front Wheel
    307
  - Checking the Front Wheel
    307
  - Checking the Brake Discs
    309
  - Installing the Front Wheel
    310
  - Adjusting the Front Wheel Static Balance
    311
- Rear Wheel and Brake Disc
  
  313
  - Rear Fender
    313
  - Rear Wheel and Brake Disc
    315
  - Removing the Rear Wheel
    317
  - Checking the Rear Wheel
    317
  - Checking the Rear Wheel Drive Hub
    318
  - Installing the Rear Wheel
    318
  - Adjusting the Rear Wheel Static Balance
    318
- Front and Rear Brakes
  
  319
  - Front Brake Pads
    319
  - Rear Brake Pads
    320
  - Replacing the Front Brake Pads
    321
  - Replacing the Rear Brake Pads
    323
  - Front Brake Master Cylinder
    326
  - Rear Brake Master Cylinder
    328
  - Removing the Front Brake Master Cylinder
    331
  - Removing the Rear Brake Master Cylinder
    331
  - Checking the Front and Rear Brake Master Cylinders
    332
  - Installing the Front Brake Master Cylinder
    333
  - Installing the Rear Brake Master Cylinder
    335
  - Front Brake Calipers
    337
  - Rear Brake Calipers
    339
  - Disassembling the Front Brake Calipers
    341
  - Disassembling the Rear Brake Caliper
    341
  - Checking the Front and Rear Brake Calipers
    343
  - Installing the Front Brake Calipers
    344
  - Installing the Rear Brake Caliper
    346
- Front Fork
  
  349
  - Removing the Front Fork Legs
    353
  - Disassembling the Front Fork Legs
    353
  - Checking the Front Fork Legs
    354
  - Assembling the Front Fork Legs
    355
  - Installing the Front Fork Legs
    358
- Handlebar
  
  359
  - Handlebar
    360
  - Removing the Handlebar
    361
  - Checking the Handlebar
    361
  - Installing the Handlebar
    362
- Steering Head
  
  364
  - Removing the Lower Bracket
    366
  - Checking the Steering Head
    366
  - Installing the Steering Head
    367
- Rear Shock Absorber
  
  369
- Swingarm
  
  373
  - Removing the Swingarm
    375
  - Checking the Swingarm
    375
  - Installing the Swingarm
    376
- Shaft Drive
  
  377
  - Troubleshooting
    377
  - Checking the Final Drive Oil for Contamination and Inspecting the Shaft Drive for Leaks
    380
- Final Drive Assembly and Drive Shaft
  
  381
- Final Drive
  
  385
8 Elec

397
- Electrical Components
  
  399
- Switches
  
  400
  - Checking Switch Continuity
    400
- Switch Continuity Inspection
  
  401
- Checking the Bulbs and Bulb Sockets
  
  403
- Ignition System
  
  406
  - Circuit Diagram
    406
  - Troubleshooting
    407
- Electric Starting System Circuit Diagram
  
  411
  - Starting Circuit Cutoff System Operation
    412
  - Troubleshooting
    413
  - Starter Motor
    416
  - Checking the Starter Motor
    418
  - Assembling the Starter Motor
    419
  - Installation
    420
- Charging System
  
  421
  - Circuit Diagram
    421
  - Troubleshooting
    422
- Lighting System
  
  424
  - Circuit Diagram
    424
  - Troubleshooting
    425
  - Checking the Lighting System
    426
- Signal System
  
  428
  - Circuit Diagram
    428
  - Troubleshooting
    430
- Cooling System
  
  437
  - Circuit Diagram
    437
  - Troubleshooting
    438
- Fuel Pump System
  
  441
  - Circuit Diagram
    441
  - Fuel Pump Circuit Operation
    442
  - Troubleshooting
    443
  - Checking the Fuel Pump
    445
- Carburetor Heating System
  
  447
  - Circuit Diagram
    448
- Cruise Control System
  
  460
  - Circuit Diagram
    460
  - Cruise Control Circuit Operation
    462
  - Cruise Control System Components
    463
  - Troubleshooting
    464
  - Self Diagnosis Function of the Cruise Control System
    470
- Self-Diagnosis
  
  473
  - Troubleshooting
    475
  - Fuel Meter
    478
  - Troubleshooting
    480
  - Set"/"Res" Indicator Light
    482
  - Troubleshooting
    484
Trbl Shtg

490
- Starting Problems
  
  492
  - Engine
    492
  - Fuel System
    492
  - Electrical Systems
    493
- Troubleshooting
  
  492
- Incorrect Engine Idling Speed
  
  493
  - Engine
    493
  - Fuel System
    493
- Faulty Gear Shifting
  
  494
  - Shifting Is Difficult
    494
  - Shift Pedal Does Not Move
    494
  - Jumps out of Gear
    494
- Faulty Clutch
  
  494
  - Clutch Slips
    494
  - Clutch Drags
    494
- Poor Medium-And-High-Speed Performance
  
  494
  - Engine
    494
  - Fuel System
    494
- Overheating
  
  495
  - Engine
    495
  - Fuel System
    495
  - Electrical Systems
    495
  - Cooling System
    495
  - Chassis
    495
- Overcooling Cooling System
  
  495
- Poor Braking Performance
  
  495
- Faulty Front Fork Legs
  
  496
  - Malfunction
    496
  - Unstable Handling
    496

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More Yamaha Manuals

Yamaha XVZ13TFL 1999 Manuals

Yamaha XVZ13TFL 1999 Service Manual (501 pages)

Table of Contents

Gen Info

General Information

Motorcycle Identification

Features

Important Information

Checking the Connections

Special Tools

2 Spec

General Specifications

Specifications

Maintenance Specifications

General Tightening Torque Specifications

Lubrication Points and Lubricant Types

Cooling System Diagrams

Lubrication Diagrams

Cable Routing

Table of Contents

Periodic Checks and Adjustments

Front Cowling

Rider and Passenger Seats

Fuel Tank

Engine

Chassis

Table of Contents

Engine Removal

Camshafts

Cylinder Heads

Valves and Valve Springs

Clutch

Shift Shaft

Starter Clutch and Generator

Oil Pan and Oil Pump

Crankcase

Crankshaft

Connecting Rods and Pistons

Transmission

Middle Geae

5 Cool

Radiator

Cooling System

Thermostat

Water Pump

6 Carb

Carburetors

Air Induction System

7 Chas

Front Wheel and Brake Discs

Rear Wheel and Brake Disc

Front and Rear Brakes

Front Fork

Handlebar

Steering Head

Rear Shock Absorber

Swingarm

Shaft Drive

Final Drive Assembly and Drive Shaft

Final Drive

8 Elec

Electrical Components

Switches

Switch Continuity Inspection

Checking the Bulbs and Bulb Sockets

Ignition System

Electric Starting System Circuit Diagram

Charging System

Lighting System

Signal System

Cooling System

Fuel Pump System

Carburetor Heating System

Cruise Control System

Self-Diagnosis

Trbl Shtg

Starting Problems

Troubleshooting

Incorrect Engine Idling Speed

Faulty Gear Shifting