Siemens SINAMICS G180 Installation And Operating Instructions Manual
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Siemens SINAMICS G180 Installation And Operating Instructions Manual

Inverters - compact units, cabinet systems, cabinet units air and liquid cooled
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  • Page 3 ___________________ Introduction ___________________ Safety information ___________________ SINAMICS Description ___________________ Preparations for use Installation and Operating ___________________ Instructions SINAMICS G180 Installation ___________________ Electrical connection Operating Instructions ___________________ Commissioning ___________________ Operation ___________________ Maintenance ___________________ Spare parts Diagnostics, faults and ___________________ warnings ___________________ Service &...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Specific features ........................10 Safety information ..........................13 The five safety rules ........................ 13 Use of tested, certified and Siemens-approved components ..........14 Areas that are potentially and particularly hazardous ............. 15 Notes for operator protection ....................16 Notes on liquid cooling ......................19 Safety precautions when handling anti-freeze ................
  • Page 6 Installing inverter - General notes ..................83 Installing compact devices ..................... 84 Protective cover IP21 for compact and compact Plus devices ..........85 Installing cabinet units ......................86 Mounting an external display (option) ..................88 Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 7 Setting the date and time ...................... 126 8.1.5 Setting the level of detail of the inverter menu ..............126 8.1.6 Inverter operating commands ....................126 8.1.7 Configuring operating sources ....................128 Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 8 Principle of operation of the configuration ................164 8.7.2 Protecting parameters against modification ................. 166 8.7.3 Configuration using the inverter display ................166 8.7.4 More documentation about parameterization ..............167 Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 9 Diagnostics, faults and warnings ......................187 11.1 Reading event log ......................... 188 Service & Support ..........................189 Contacts in Ruhstorf an der Rott location (Germany) ............190 Quality documents ..........................191 Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 10 Threshold values for fan control system ................206 C.12 Derating ..........................206 C.12.1 Current derating ........................206 C.12.2 Voltage derating ........................209 List of abbreviations ..........................211 Index ..............................213 Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 11: Introduction

    If you have suggestions for improving the document, please contact our Service Center. Validity This document is applicable for SINAMICS G180 T7 (not capable of energy recovery), Order number "6SE01…", from software version 11C0242/CF78 Text format features...

  • Page 12: Presentation Of The Display Buttons In The Operating Instructions

    Button on the inverter display Presentation in the text <On> <Off> <P> <S> <I> <ENTER> <up arrow> <down arrow> Specific features The following text formats are used in this operating manual. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 13 "P-MACHINE POWER CONV/P-speed default/t-accel.". "P-MACHINE POWER CONV" symbolizes the main menu, "P-speed default" the submenu and "t-accel." the parameter. In this case, you parameterize the accelerating time in the corresponding menu. Several submenus can be nested. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 14 Introduction 1.5 Specific features Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 15: Safety Information

    • Ensure that only qualified and authorized personnel perform work on the inverter. • Always observe the five safety rules specified above whenever you are carrying out any work on the device. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 16: Use Of Tested, Certified And Siemens-Approved Components

    It is dangerous to use components which are not tested, not certified and not approved by Siemens. This can result in death, serious injury or material damage. • Use only components which are tested, certified and approved by Siemens. Installation and Operating Instructions SINAMICS G180...

  • Page 17: Areas That Are Potentially And Particularly Hazardous

    Depending on parameter settings and connection of external control devices, the inverter can start up automatically when the line voltage is connected. Figure 2-1 Areas that are potentially and particularly hazardous Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 18: Notes For Operator Protection

    They must be properly qualified for the tasks with which they are charged. Qualified personnel must also be thoroughly familiar with all the safety-related instructions and measures described in the product documentation. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 19 Emergency Off input which safely disconnects the inverter or the motor from the line supply. Safely and reliably disconnect the power supply before opening covers or terminal boxes at the inverter. For example, use a main switch. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 20 After you have switched off the main power supply, do not touch the device or carry out any maintenance work or repair work until the discharge time of 10 minutes (5 minutes for compact devices) have elapsed. Measure the voltage once the discharge time has elapsed. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 21: Notes On Liquid Cooling

    • Protect the cooling liquid circuits against excess pressure, e.g. by installing a relief valve. • Make sure that the pipework installation and pressure testing procedures comply with local safety regulations and national safety guidelines. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 22: Safety Precautions When Handling Anti-Freeze

    Make sure that all containers and hoses, with which you handle the antifreeze are clean and are exclusively used for the antifreeze. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 23: Standards And Guidelines For Proper Use Of Inverters

    ● Careful operation ● Careful maintenance The unit must only be used for the applications specified in the catalog and only in conjunction with devices and components recommended and approved by Siemens. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 24: Plant Safety

    The product documentation, especially the operating instructions, and the notices on the unit itself therefore contain only the information required by qualified personnel to use the installations or machines for their intended purpose. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 25: Security Information

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure...

  • Page 26: Components That Can Be Destroyed By Electrostatic Discharge (Esd)

    Electronic components can be destroyed in the event of improper handling, transport, storage, and shipping. Pack the electronic components in appropriate ESD packaging; e.g. ESD foam, ESD packaging bags and ESD transport containers. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 27 = ESD wrist strap Cabinet ground connection Only effective in conjunction with ESD shoes or ESD shoe grounding strips Only effective in conjunction with conductive floor covering Figure 2-2 ESD information Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 28: Electromagnetic Fields

    ● Place barriers around hazardous areas. ● Take measures, e.g. using shields, to reduce electromagnetic fields at their source. ● Make sure that personnel are wearing the appropriate protective gear. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 29: Radio Telephones And Mobile Telephones

    The use of mobile telephones near the inverter when it is in operation can result in the generation of erroneous pulses and possibly give rise to physical injuries to personnel. Switch off mobile telephones when you are near the device. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 30: Note Regarding Fiber-Optic Cables

    ● Miniature fuse in accordance with EN 60127: 2 A … 6 A, slow, maximum 150 VA ● Miniature circuit-breaker: 2 A … 6 A, characteristic D, maximum 150 VA Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 31: Residual Risks

    – Component malfunctions – Influence during electrostatic charging – Induction of voltages in moving motors – Operating and/or environmental conditions outside of the specification – Condensation/conductive contamination – External influences/damage Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 32 • Ensure that only qualified personnel perform work on the drive. • Observe the safety and operating instructions in this documentation and on labels at the drive for all work on the drive. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 33: Description

    3. If the inverter software is no longer current, then update the inverter software by using the software "IMS". Contact the Service Center of Siemens in Ruhstorf (Page 190) for more detailed information. Order numbers / Type designations The converters have the following types of identification: ●...
  • Page 34 Cabinet with 2 identical compact units Cabinet with 3 identical compact units Cabinet with 4 identical compact units Cabinet with 5 identical compact units Cabinet with 6 identical compact units Cabinet with different compact units Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 35 16th position: Version / release Version/release number T..7 number With an NRTL unit ("U" in 14th position of order number), the voltage range ends at maximum 600 V, otherwise at 690 V. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 36 Designation Option Meaning Device type 4-quadrant voltage-source DC link converter SINAMICS G180 Device type SINAMICS G180 voltage-source DC link converter Cabinet unit system with one or more converters. The attaina- ble shaft outputs of all installed converters are added together.
  • Page 37 Accessories according to NAMUR Guideline NE37 with Test-Normal switch Accessories with main switch, external handle Accessories with main switch, internal handle Accessories with main switch, main contactor, EMERGENCY STOP in door and local/remote switch Customer-specific accessories Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 38 With PROFINET board (RJ45 copper connection) With PROFIBUS board With Modbus TCP-IP board Peripheral board Without peripheral board With peripheral board 1 With peripheral board 2 With peripheral board 3 With peripheral board 4 Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 39: Accessories

    It is dangerous to use components which are not tested, not certified and not approved by Siemens. This can result in death, serious injury or material damage. • Use only components which are tested, certified and approved by Siemens. 3.3.2 Peripheral boards 1 to 4, -A95, option G02 to G05 3.3.2.1...
  • Page 40 Use the digital inputs and the analog outputs of the peripheral board corresponding to the inputs and outputs on the main terminal block. You can find additional information in Chapter "Standard control cable terminals (Page 168)". Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 41: Electronic Shutdown For "Safe Halt" / Ptc Inputs

    ● IEC 62061:2005 + A1:2012, Safety of machinery – Functional safety of safety-related electrical, electronic and programmable electronic control systems ● IEC 62061-A2:2015, Safety of machinery – Functional safety of safety-related electrical, electronic and programmable electronic control systems; Revision 2 Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 42 The inverter is only shut down with the "Safe torque off" function as long as shutdown is initiated by opening the appropriate safety circuits. If the safety circuits are reclosed, safe shutdown is no longer given; this applies, even if the inverter does not immediately restart. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 43 If the power fails, then the inverter safely interrupts the power infeed to the motor as firing signals are no longer transferred. If a fault was active at the moment of power failure, the inverter remains in a fault condition, also after power returns. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 44: Safe Torque Off" With Single Circuit Trip

    "Safe halt" is not an Emergency Off input which safely disconnects the converter or the motor from the mains power supply. Safely and reliably disconnect the power supply before opening covers or terminal boxes at the converter. For example, use a main switch. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 45: Safe Torque Off" With Two Circuit Version

    The software is not relevant for the safety analysis. It only serves to provide display and information relating to the "Safe torque off" function. However, in order to commission the inverter, you must appropriately set parameter "P-INVERTER DATA/STO". Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 46 The parameter is not relevant for the actual safety-related shutdown via the two shutdown paths in the inverter. Parameter "STO = X2:20": single-circuit trip, only via X2:19/:20 Parameter "STO = X2:20/24": two-circuit trip, additionally via X2:24/:3 Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 47: Checking The "Safe Halt" Function

    Connect the safety circuit(s) at –X2:19/:20 and possibly at –X2:24/:3. The inverter initially stays in the "Switch interlock" state; however, the display changes to "!! OFF2 !!" After STO act.". Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 48 15. Reconnect the safety circuit at X2:19/:20 - and acknowledge the fault. The inverter changes into the "Switch interlock" state. The inverter displays message "!! OFF2 !!" "After STO act.". Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 49: Ptc Inputs For Motor Ptc Thermistor

    Peripheral board 1 and peripheral board 3 have control cable terminals for the PTC inputs. However, there is no evaluation board. No monitoring is made if you connect PTC thermistors. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 50 8. The safety function is checked automatically when the control voltage of the converter returns and when the error is acknowledged after a test. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 51: Brake Transistor And Brake Resistor

    4. Set the parameter "P-INVERTER DATA/Brake" to "On". 5. Set the rated output of the resistor under "/P-BrakeRes." and the resistance value under "/R-BrakeRes.". In this way, you prevent overloading of the resistor. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 52: Parameter Overview

    3.3.4 Parameter overview A more detailed overview of all parameters can be found in the "IMS" software or in the parameterization guide. You can find both on the Internet (http://www.siemens.com). 3.3.5 "Factory settings" application Saved device settings which have been made during the internal factory device inspection can be found in this application.

  • Page 53: Protective Cover Ip21 For Compact And Compact Plus Devices

    2. Slide the cover under the not yet completely tightened mounting screws. 3. Tighten the mounting screws completely. With degree of protection IP21, the type code changes from 2T2A..-... to 2T3A..-..Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 54: Main Switch "Q 2T

    Example: Test station with load apparatus. In this case only the losses are supplied via the network. The generated energy is routed via the DC link. Refer to the following graphic for the electrical design: Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 55 ● The mains power supply connection cables from –K1:2, 4, 6 to both inverters must be the same length and have the same cross-section. ● You can use a normal cable to connect the DC link, e.g. H07VK in the cabinet, or NYY outside the cabinet. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 56: External Display

    L0296033 has the same functionality as the internal display. Further information can be found in the sections "Connection for optional external display with RS 485" (Page 155) and "Installing external display" (Page 88). Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 57: Rfi Suppression Filter, Category C1 (Class B)

    L1, L2 and L3 or if the mains power or if the mains power already has harmonics. In this case, please contact the Service Center. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 58: Optional Fieldbus Connection

    This green LED lights if the bus connection is OK. LED "Offline" This red LED lights if the bus connection is interrupted. Check the external bus configuration. PROFIBUS connection Sub-D socket for PROFIBUS Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 59: Profinet Io

    In the following, the term "LED" summarizes the two LEDs in the display mentioned in the corresponding context. As the two LEDs are close to one another, there is a risk of confusion, especially for the network status and module status LEDs. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 60 MS: "Module status" display ⑤ L/A/S: "Link / Activity / Speed" display: Port 1 ⑥ L/A/S: "Link / Activity / Speed" display: Port 2 Figure 3-7 PROFINET board: Version with fiber optic sockets Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 61 This display occurs in conjunction with a red "Network status" LED. Flashes red/green Firmware update Do not switch off the module. alternating Switching off the module during the update can result in permanent dam- age. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 62: Modbus Rtu

    DIL switches 3, 4: parity, configurable ⑥ DIL switch 5: interface type, configurable ⑦ LED "Status Hardware Settings" ⑧ LED "Bus ready" ⑨ LED "Processing" ⑩ LED "Bus error" Figure 3-8 Modbus board Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 63 Set the binary baud rate according to the following list: 000: not available • 001: 1200 • 010: 2400 • 011: 4800 • 100: 9600 • 101: 19,200 (standard for RTU) • 110: 38.400 • 111: 57.600 • Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 64 RS 232 - TX Signal (transmit) RS 232 - RX Signal (receive) Not used Signal ground + 5 V Supply voltage RS 485 D0 RS 485 D1 Not used Modbus connection Sub-D Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 65: Modbus Tcp

    _ _ _ _ T _" on the rating plate that a Modbus TCP board has been integrated. Figure 3-9 Modbus TCP board Internal bus connection Ethernet connection socket RJ45 Configuration switch Anybus Watchdog Status LEDs Figure 3-10 Modbus TCP board Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 66 PE. Normally not used; in order to prevent falsification of the signals, these pins are connected with one another and connected via a filter circuit on the module with PE. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 67: Pre-Switch Mode Power Supply 300 W

    Dimensions (L * W * H) 200 * 120 * 40 mm weight 0.8 kg ambient temperature -20 ... 60 °C Figure 3-12 PC board of the pre-switch mode power supply (pre SMPS 300W) Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 68: Water Cooling

    The "Water cooling" section describes the design of the direct water cooling with open cooling circuit. Recooling of the coolant is not performed. Provide corresponding cooling of the water on-site. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 69: Direct Water Cooling Diagram

    Electromagnetic valve NO ⑤ Stop valve, regulation of the flow rate ⑥ Flow rate regulation valve ⑦ Filter ⑧ Bypass - The version is optional Figure 3-13 Diagram - Direct water cooling Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 70: Connecting Water Cooling

    ● Hose bushings and hose clamps are required to establish the connection: Table 3- 10 Hose sizes Hose sizes ½ " ¾ " 1 " 1 ½ " Hose outer diameter 24 mm 30 mm 37 mm 51 mm Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 71: Decommissioning And Shutdown

    Use a cooling water additive for the closed cooling system of the inverter. Siemens recommends the agent "Antifrogen N" made by Clariant as a cooling water additive. The concentration of this additive can be adjusted to provide the required level of frost protection.
  • Page 72 Description 3.3 Accessories Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 73: Preparations For Use

    The converters are packaged by the manufacturer so that they can be transported on trucks. NOTICE Damage to converters during transportation The converters can become damaged if they are incorrectly transported. Observe the environmental conditions for transport in the technical data. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 74 Risk of injury when lifting heavy loads Compact units, depending on the type, from frame size K3, weigh more than 30 kg. Do not try to manually lift devices more than 30 kg. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 75 Preparations for use 4.1 Transporting inverter Figure 4-1 Lifting with a crane Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 76: Storage Of The Inverters

    Destruction of the converters as a result of improper storage Observe the environmental conditions for storage stated in the technical specifications. The converters will be destroyed if you store them outdoors. Store the converters in enclosed, dry rooms. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 77: Emc

    ● Connect all circuit breakers, relays, solenoid valves etc. in the switch cabinet to RC interference suppressors. – Do not use any diodes or varistors. – Install the protective circuit directly on the relevant coil. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 78: Examples For Correct Emc Connection

    Control cable up to approx. 10 mm outside diameter ③ Signal cable You can also use EMC threaded connections instead of the metal cable ties. In this case, remove the sheet metal with the cable tie lugs. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 79 Preparations for use 4.3 EMC ① Signal cable ② Control cable ③ Motor and power supply cable Figure 4-3 EMC - wiring overview Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 80: Radio Interference Class

    You can read the radio interference class of the inverter at the version designation of the rating rate or from the order confirmation. Further information can be found in the "Type designations" (Page 31) section. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 81: Emc Environment Category

    "This is a product of category C2 acc. to EN 61800-3. If not correctly installed and commissioned, this product can cause radio frequency interference in residential areas. In this case, it may be necessary for the company operating the unit to take corresponding measures." Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 82: Realizing Operation In The Explosion-Protected Zone

    ● Ensure that the motor is now only operated in the intended speed control range. Under "P-MOTOR DATA" and "P-DRIVE DATA" enter the values stated on the motor rating plate for "fmin" and "fmax". Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 83 – In this case, loop the contact of the CALOMAT® directly into the coil circuit of the line contactor. ● Otherwise, perform the wiring of the line contactor according to the description of the main contactor function in section "Contactor functions" (Page 156). Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 84 Preparations for use 4.4 Realizing operation in the explosion-protected zone Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 85: Installation

    Take suitable measures to protect the unit against these environmental influences. Observe the specified environmental conditions in the technical data. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 86: Installing Compact Devices

    4. Press the compact unit against the panel and tighten the upper two fixing screws. 5. And finally tighten the two lower screws. To remove, first release the lower screws, then the upper screws and lift the unit from the panel. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 87: Protective Cover Ip21 For Compact And Compact Plus Devices

    2. Slide the cover under the not yet completely tightened mounting screws. 3. Tighten the mounting screws completely. With degree of protection IP21, the type code changes from 2T2A..-... to 2T3A..-..Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 88: Installing Cabinet Units

    Foreign bodies in the cabinet If you drop washers or screws into the cabinet during installation, this can result in destruction of the device. Ensure that no washers or screws fall into the device. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 89 Installation 5.4 Installing cabinet units ① Protective cover ② Screws ③ Bolts supplied in the switch cabinet Figure 5-2 Protective cover Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 90: Mounting An External Display (Option)

    Use the connecting cable with item number L0330600. 1. Shorten the cable to the required length. 2. Connect up the cables using end sleeves as illustrated in the diagram below. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 91 Figure 5-4 Display - Installation in switch cabinet door Connection for external installation with maximum 1.000 meters connection cable length Figure 5-5 Display - external installation Use shielded connection cables. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 92 Installation 5.5 Mounting an external display (option) Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 93: Electrical Connection

    The equipment will be damaged as a result. Use special cable lugs which are designed for connecting aluminum and copper. Please contact the Siemens Service (Page 189) for advice about box terminals. Installation and Operating Instructions SINAMICS G180...

  • Page 94: Protecting The Inverter

    The main switch or the circuit breaker must be capable of carrying at least 1.2 times the inverter rated current. The switching capacity of the main switch or the circuit breaker must equal the short-circuit current of the line supply system. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 95: Connecting Control Cable

    "Technical data of control cable terminals" (Page 201). Line supply connection 6.5.1 Suitable supply line configurations The converters are suitable for the following line supply types: Table 6- 1 SINAMICS G180 T7 and appropriate line supply types Line voltage Type designation Line system type 400 V 2T..-..40.-…...

  • Page 96: Dimensioning Mains Power Cables

    (RCD) or a residual current monitor (RCM) is used for protection in the event of direct or indirect contact, only an RCD or RCM of type B is permissible on the power supply side of this product. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 97: Connecting Mains Power Cable To The Inverter

    BG K5 2,5 - 120 mm² 2,5 - 120 mm² BG K51 2,5 - 120 mm² 2,5 - 120 mm² BG K6 50 - 240 mm² 50 - 240 mm² Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 98: Inverter Connection For Different Pulse Operation

    The four systems must each be phase offset by 15°, e.g. using two transformers with the vector groups Dy5,25d6,25 and Dy4,75d5,75. The type code can be found on the rating plate. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 99: Adjusting The Line Voltage At The Inverter

    *One of these values is preset. The voltage tolerances specified in the table indicate the permissible voltage range of the fan power supply and not the permissible tolerances for the power connection of the device. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 100: Motor Connection

    ● Note that a motor without external ventilation will be cooled less at speeds less than the rated speed. Therefore, consult the motor manufacturer for the dimensioning of the motor. ● When using Siemens motors, refer to the list "UN03/UN04 Drehstrommotoren für drehzahlverstellbare Antriebe" to find the relevant inverter output. Installation and Operating Instructions SINAMICS G180...

  • Page 101: Coil Load

    Operate the motor as "star" or "delta" type of circuit according to the parameterization of the inverter. In most cases, the parameterized motor voltage on the inverter is identical to the mains voltage. Check the parameter "P-MOTOR DATA/V-motor". Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 102: Dimensioning Motor Cables

    – The parameterizable inverter clock frequency influences the converter load. If you configure the minimum possible clock frequency , the inverter load then reduces so that a larger cable length can be connected. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 103 Cabinet units are suitable for wiring in parallel. Contact the factory for the precise values. Reduce the number of parallel wires to permissible values. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 104: Connecting Motor Cable

    Lay sensor cables separated from the motor power cables. Use shielded cables in the case of stronger inductive or capacitive input couplings. Observe the minimum cross section of the PTC thermistor cable in the technical data (Page 203). Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 105: External Control Voltage

    ● Miniature fuse in accordance with EN 60127: 2 A … 6 A, slow, maximum 150 VA ● Miniature circuit-breaker: 2 A … 6 A, characteristic D, maximum 150 VA Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 106: Switching Over The Hardware To An External 230 V Ac Control Voltage

    3. Undo all screws for the right-hand side panel which are visible from outside and one internal nut in the connection area. Lift off the side panel. 4. Replug the connector. 5. Reassemble in the inverse order. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 107 4. Replug the connector. 5. Reassemble in the inverse order. Compact frame size 165 mm long Compact frame size 225 mm long Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 108 Malfunctions can occur if you change over the connection of the sockets -X100 / 200 for "external" / "internal" on the upper "fan power supply" board. Leave this connection in its original configuration. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 109 1. Turn the four fixing screws of the gray cover through 90° and lift up the cover. 2. Unscrew the blue cover at the screw above -X25 and lift up the cover. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 110 Malfunctions can occur if you change over the connection of the sockets -X100 / 200 for "external" / "internal" on the upper "fan power supply" board. Leave this connection in its original configuration. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 111 Malfunctions can occur if you change over the connection of the sockets -X100 / 200 for "external" / "internal" on the upper "fan power supply" board. Leave this connection in its original configuration. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 112 Occurrence of malfunctions Malfunctions can occur if you change over the connection of sockets -X2 / 5 for "external" / "internal" on the "switched-mode power supply" board. Leave this connection on "external". Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 113: Connecting The External 230 V Ac For Compact Devices

    Control voltage 230 V AC for cabinet units Cabinet units access the control voltage for the electronics from the control transformer. Further information can be found in the wiring diagram of the unit. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 114: Connecting The External 24 V Dc Control Voltage

    ● Replace the PC board switch mode power supply L0353151 by PC board SNT24V L0353161. Procedure Connect the external control voltage to the terminals 1 (0 V) and 2 (+24 V). Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 115 Miniature fuse in accordance with EN 60127: 6 A, slow acting, • maximum 100 VA Miniature circuit-breaker: 6 A, characteristic D, • maximum 100 VA Voltage +24 V DC ±15 % Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 116 Electrical connection 6.7 External control voltage Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 117: Commissioning

    Refer to the torque table in the section "Tightening torques for power cables" (Page 201) for the torques. 3. Also check the internal power connections for units with more than 160 kW. The connections can slacken during long transport. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 118 More detailed information can be found in the section "DIL switches S1 and S2" (Page 149). Performing insulation test 1. Take the necessary safety precautions such as covering neighboring system parts etc. 2. Connect terminals U1, V1, W1, U2, V2, W2. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 119: Checks With Mains Power Supply And Without Motor

    ● The "peripheral board 2 / 4" option which can be recognized from the last position of the type designation on the rating plate has safety-oriented inputs. Check these inputs according to the "Safe torque off" (Page 42) description. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 120 2. For additional information, refer to the section titled "Mains connection" (Page 93). Adapting motor data 1. Under "P-MOTOR DATA"/ first set the controller variant of the converter or the motor type. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 121 – Adjust the optimum control behavior of your system for load change and speed change under "P-CONTROL PARAMETER". – Set the values for "/P sp.ctr." and "/Tr sp.ctr." in rated operation. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 122 Speed regulator circuit - too high P-Controller The following applies to all motors: ● Enter the rating plate parameters of the motor for sine mode. ● This data can be found on the motor rating plate. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 123: Checks With Mains Power Supply And With Motor

    Checking the direction of rotation 1. Check the rotation direction at low speed directly at the motor. 2. In the case of "Rotation/both", check the rotation direction for both directions. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 124: Checking With Motor Coupled To The Work Machine

    Documenting measured values, saving parameter file Document all measured values from the commissioning in a measurement report and save the parameters of the inverter with the "IMS" software. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 125: Operation

    LEDs "READY", "RUN" and "FAULT" indicate the current status of the inverter. The following data can be read on the plain text display: ● The actual values of the inverter, e.g. motor current ● All parameters ● All stored error messages Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 126 If you press the <S> button, you return to the status display with the actual values. Acknowledge pending errors by pressing the <S+I> buttons simultaneously. Press <P> to enter the parameterization menu or to reach a higher parameter menu level. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 127: Switching The Unit On And Off

    2. Select a language using the software "IMS" under "Online functions, Transfer language...". Note Loss of a display language Every new display language transmitted to the inverter overwrites one of the existing languages. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 128: Setting The Date And Time

    When restarting, the converter must first be pre-charged. – The control via the control cable terminal block of "Off1" and "Off2" is realized using an NC (normally closed) contact. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 129 Similarly to a mechanical motor potentiometer, you can change the setpoint value using the <up arrow> and <down arrow> buttons. The position of the motor potentiometer is stored in the case of power failure. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 130: Configuring Operating Sources

    Further information can be found in the "Standard mode settings" (Page 135) section. Changes in the menu "P-OPERATION/" cause under "P-OPERATION/Opr." the addition "special" as information that something has been changed from the standard. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 131: Communication Options

    Operation 8.1 Operation 8.1.9 Communication Options Figure 8-2 Communication Options Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 132: Meaning Of The Abbreviations For Operating Functions

    BUS" and "Time-out t", you set whether the converter should respond when the fieldbus connection is interrupted - and if it should, then after which time. Additional notes are provided in Chapter "Optional fieldbus connection (Page 56)". Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 133: Function Of "P-Digital Outputs

    1 or port 2 of the PROFINET board) and the Ethernet interface of the PC. All participants must have a unique IP address and be located in the identical subnet. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 134: Communication Via Profinet Io

    8.1.15.1 Communication services and port numbers used for PROFINET IO The PROFINET boards of the SINAMICS G180 converter support the communication protocols listed in the following table. You require this information to match the security measures (e.g. a firewall) to protect the automation system to the protocols being used.

  • Page 135: Overview

    Network security includes all measures taken to plan, implement and monitor security in networks. This includes the control of all interfaces, e.g. between the office network and plant network, or remote maintenance access via the Internet. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 136: Network Security

    General security measures Adhere to the general security measures even within protection zones, e.g. the use of a virus scanner or the reduction of points of attack. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 137: Network Segmentation With Scalance S

    8.2 Standard mode settings 8.1.15.5 Network segmentation with SCALANCE S Siemens provides SCALANCE S security modules to meet network protection and network segmentation requirements. These are modules support various security functions. Further information on SIEMENS SCALANCE S can be found on the Internet (https://w3.siemens.com/mcms/industrial-communication/en/ie/network-security/scalance-...

  • Page 138: Mode "Std Sisd

    The operation "Speed On" for "Remote" mode is dynamic. Start the drive with an NO (normally open) contact at -X2:11. You change the converter speed to 0 with an NC (normally closed) contact at -X2:10. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 139: Mode "Std Dids

    ● "Controller release dynamic". Enable the inverter using a normally open contact at -X2:9. The drive coasts to a stop if you open the contact at -X2:8. The inverter clears all self- holding functions. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 140: Mode "Std Didd

    1 to "MPoti". The motor potentiometer function is now valid in "Normal" mode and not valid in test mode. "Reset" (NO): Reset faults and "fast stop" using a 24 V pulse at -X2:14. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 141: Operation According To "Namur 1

    The drive coasts to a stop and cannot be restarted. The inverter display shows the message "Interlocking". ● "Off" (NC): You activate the controller inhibit if you remove the 24 V signal at -X2:11. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 142: Operation According To "Namur 2

    The operation of the controller block for "Normal mode is dynamic. ● Start the drive with an NO (normally open) contact at -X2:10. ● You inhibit the converter with a normally closed contact at -X2:11. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 143: Operation According To "Namur 3

    The drive coasts to a stop and cannot be restarted. The inverter display shows the message "Interlocking". ● "Off" (NC): You issue the command for "Speed Off" if you remove the 24 V signal at -X2:10. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 144: Operation According To "Namur 4

    The operation "Speed On" for "normal" mode is dynamic. ● Start the drive with a normally open contact at -X2:10. ● Issue the command "Speed Off" with an NC contact at -X2:11. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 145: Operation According To "Namur 5

    ● "Off" (NC): You issue the command for "Speed Off" if you remove the 24 V signal at -X2:10. ● If you close the contacts "Interlocking" or "Off" again during the braking phase, the drive accelerates immediately to the configured setpoint value. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 146: Operation According To "Namur 6

    The operation "Speed On" for "normal" mode is dynamic. ● Start the drive with a normally open contact at -X2:10. ● Issue the command "Speed Off" with an NC contact at -X2:11. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 147: Controlling The External Connections Of The Inverter

    This can result in death, serious injury or material damage. Connect devices and cables to the control cable terminals only if they conform to the relevant voltage class (DVC) described in this section. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 148 8.4 Controlling the external connections of the inverter Control and power circuits have protective separation between them according to EN 61800-5-1. The following graphics show the principle structure: Figure 8-14 Overview of external connections and voltage classes Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 149 1.500 V > 1.000 V > 4.500 V > 1.500 V For more detailed information about control cable terminals, please refer to section "Technical data of control cable terminals (Page 201)". Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 150: Sub-D And Usb Connections And Dil Switches

    -X26: Additional RS 485 interface, not isolated. This is the standard interface for connecting the external operator panel (for local installation in the cabinet door only). Figure 8-16 Interfaces at the converter Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 151: Usb Interface

    ON: Complete initialization OFF: S1:4 ON: flashing in conjunction with S1:3 = ON OFF: Note Remote flashing DIL switches S1:1 and S1:4 must be set to "ON" for remote flashing. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 152 PTC thermistor input -X2:53 - -X2:51 0 1 0 KTY84 130 input -X2:53 - -X2:51 0 1 1 PT100 input -X2:53 - -X2:51 X X X Voltage input -X2:54 - -X2:51 Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 153: Connecting Encoders

    The encoder connection on the inverter side is designed as a socket. ● Only use this encoder for field-oriented control with a speed accuracy < 1 %. ● Connect the encoder mechanically rigid to the motor. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 154 ● Only use this encoder for field-oriented control with a speed accuracy < 1 %. ● Connect the encoder mechanically rigid to the motor. ● Do not place any gearbox between encoder and motor. Figure 8-19 TTL encoder at -X25 Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 155: Connect The Pc Via Usb At -X50B

    ● In the case of making your own encoder cables, only lay the shield on the inverter side. 8.4.7 Connect the PC via USB at -X50B Figure 8-21 PC at -X50B via USB Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 156: Connecting A Pc To -X51 Via Rs 232

    Further information about connecting PC and inverter, etc. can be found in the help in the software "IMS". ● Connect the cable shield at both sides on the Sub-D housing. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 157: Connection For Optional External Display With Rs 485

    In order to be able to issue commands via an external display connected at -X26 to the inverter, set the corresponding command source in the parameter assignment to "intern". Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 158: Special Functions

    NS minor fault NS ready for operation NS Operation enable NS Operation MS minor fault MS ready for operation MS operation enable MS operation Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 159 Further information can be found in the section "Connecting external control voltage for compact devices" (Page 111) Perform the wiring in accordance with the following plan: Figure 8-25 Line contactor function Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 160 ● The preselection for the inputs/outputs for the control must be as follows: – "P-DRIVE DATA/A=Namur" or – "P-DIGITAL OUTPUTS/Relay 2=MainCntctr" and "P-OPERATION/Feedb.MC=X2:8" ● For "P-INV. BEHAVIOUR/MCfunc" the setting "LinC…" must be input. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 161 "MS" as prefix for motor contactor. ● Dimension the output side contactor according to the AC3 current. ● Perform the wiring in accordance with the following plan: Figure 8-26 Motor contactor function Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 162: Multiple Function Of The Analog And Digital Inputs

    "T-AI1" or "T-AI 2" for further processing. Any analog input can only be used for one function. It is not possible to use several functions simultaneously for one input. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 163 "PTC X2:27" and "PTC X2:28" are connected to 0. These can no longer be used. Possible warnings and faults that are obtained that can be parameterized, for example "MotorWindingTemp." must be resolved by making the appropriate parameter change, e.g. setting to "inactive". Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 164 – At f ≠ 20 kHz: 1500 rpm / 60 s × 4 pulses = 100 Hz. Select the following values for the respective parameters: Table 8- 10 Parameter setting for speed sensor Parameter Value "P-PULSE INPUT/Mode" "Tacho 1-track" "P-PULSE INPUT/Max.plse." "1500 rpm" "P-PULSE INPUT/Pulses/360" "4" Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 165 "1500 rpm" "P-PULSE INPUT/Pulses/360" "1,024" The speed is available for further processing as "Tacho act" from 0 rpm to 1500 rpm and as "Pulse act" from 0 % to 100 %. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 166: Setpoint Channel And Closed-Loop Control

    Parameterization is based on the principle - Input → Processing → Output. Many functions in plain text are available in the bit pool for the input. You always have the selection from the bit Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 167 Processing functions for the output are available, for example "P-DigitalOutputs/Relays 1-4", "LED 1-2" or "P-AnalogOutputs". For processing, several functions are available, e.g. "P-MessgGen. MESS" or "P-PARAMETER SWITCH". The following graphic clarifies this processing method: Figure 8-30 Configuration principle of operation Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 168: Protecting Parameters Against Modification

    6. Press <Arrow up> or <Arrow down> to reach other parameters or submenus. Press <Return> to reach submenus. Press <P> to go one level higher in the menu structure. You can then use the same principle of operation in any other menu. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 169: More Documentation About Parameterization

    Operation 8.7 Parameterization 8.7.4 More documentation about parameterization You can find further documentation relating to parameterization on the Internet at www.siemens.com (http://www.siemens.com) Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 170: Examples / Applications

    Operation 8.8 Examples / Applications Examples / Applications 8.8.1 "Standard" application 8.8.1.1 Standard control cable terminals Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 171: Control Cable Terminals "Peripheral Board 1

    PTC inputs, suitable for motors in the Ex-zone or Non-Ex-Zone ③ Remove the 100 Ω resistor if these control cable terminals are in use. Figure 8-33 Control cable terminals for "peripheral board 2" application Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 172: Control Cable Terminals "Peripheral Board 3

    In the case of an equipped peripheral board 3 / 4, the supply of the digital inputs -X2:8 … 16 is changed over. The digital inputs are supplied from -X2:1/3 instead of -X2:51/55. Figure 8-34 Control cable terminals for "peripheral board 3" application Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 173: Control Cable Terminals "Peripheral Board 4

    Control cable terminals for "peripheral board 4" application 8.8.1.6 Mode setting of the "Standard" application The mode setting for the "Standard" application is "siss". Further information can be found in section "Standard mode settings" (Page 135). Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 174: Assignment Of The Digital Inputs

    – The input range from 0 mA to 20 mA or from 0 V to 10 V is proportional to the output frequency from 0 Hz to 50 Hz. ● Analog input two, terminal -X2:53 and -X2:54: – Equivalent, additional analog input. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 175: Assignment Of The Analog Outputs

    Peripheral board 2 or 4 is required for monitoring The monitoring function is only available if the required peripheral board 2 or peripheral board 4 is inserted in the SINAMICS G180 If the peripheral board 1 or peripheral board 3 is installed, then although the terminals are available, there is no evaluation.
  • Page 176 Peripheral board 2 or 4 is required for monitoring The monitoring function is only available if the required peripheral board 2 or peripheral board 4 is inserted in the SINAMICS G180 If the peripheral board 1 or peripheral board 3 is installed, then although the terminals are available, there is no evaluation.

  • Page 177: Namur" Application

    Operation 8.8 Examples / Applications 8.8.2 "NAMUR" application 8.8.2.1 Control cable terminals for "NAMUR" application Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 178 + 15 V DC, potential 2: 150 mA ± 10 mA • This voltage can also supply a speed encoder connected at terminal -X101. Figure 8-36 Control cable terminals for "NAMUR" application Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 179: Control Cable Terminals "Peripheral Board 4

    In the case of equipped peripheral board 3 / 4, the supply of the digital inputs -X2:8 to 16 is changed over. The digital inputs are now supplied from -X2:1/3 instead of -X2:51/55. Figure 8-37 Control cable terminals for "peripheral board 4" application Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 180: Mode Setting Of The Namur Application

    ● Terminal -X2:43 … 49: In the case of the "peripheral board 4" option: the messages "Temp.Motor", "Shutdown", "Automat.operation" and "Speed zero" are displayed here. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 181: Assignment Of The Analog Inputs

    "IMS". 8.8.2.7 Input "Mandatory mains power isolation" / PTC thermistor inputs on peripheral board Detailed information can be found in the section "Peripheral boards 1 to 4" (Page 37). Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 182 Operation 8.8 Examples / Applications Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 183: Maintenance

    ● Service the device after 5 years in accordance with a specified maintenance schedule. ● Check and clean the equipment and air filter mats (if present) depending on the accumulation of dust. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 184: Replacing Compact Device

    7. Lift the inverter away so that the cabling remains with the cable entry plate. 8. Install the new inverter in reverse order. Observe the instructions for the transport of inverters in the section "Transporting inverter" (Page 71). Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 185: Replacing Fans For The Compact Device

    Maintenance and service of water cooling (option) Visual inspection As part of the inspection of the complete system, Siemens recommends that the water cooling parts are visually inspected every 6 months and a leakage check performed. Perform the following checks on an annual basis: ●...
  • Page 186 Maintenance 9.5 Decommissioning Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 187: Spare Parts

    To request spare parts, please contact the Siemens sales office responsible for your region. You can find an overview of the Siemens contact partners in your region here (Page 189). Always indicate the part number and - if known - the order number of the spare part required.
  • Page 188 Spare parts 10.2 Spare parts Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 189: Diagnostics, Faults And Warnings

    LEDs "READY" and "RUN" are off information, refer to the section titled "Reading event (dark) log" (Page 188). Siemens provides a list with all messages which are shown on the display and possible remedies on the Internet. Installation and Operating Instructions SINAMICS G180...

  • Page 190: Reading Event Log

    Read out all data of the last event using the software "IMS" before you contact the Service Center for assistance with an error message. In this way, you significantly simplify the error localization. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 191: Service & Support

    If you wish to request on-site service or order spare parts, please contact your local office. This office will contact the responsible service center on your behalf. You can find your contact person in the relevant contact da- tabase: www.siemens.com/yourcontact (www.siemens.com/yourcontact) Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 192: Contacts In Ruhstorf An Der Rott Location (Germany)

    0.06 €/min. from land lines of the German Telekom, mobile phone prices may differ). +49 8531 39 569 Technical support: driveservice.rhf.de@siemens.com Spare parts: drivespares.rhf.de@siemens.com Repair: driverepair.rhf.de@siemens.com Spare parts on the Internet: Spares on Web (www.siemens.com/sow) Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 193: Quality Documents

    Quality documents You can find the quality documents here: Siemens Industry Online Support (SIOS) (https://support.industry.siemens.com/cs/ww/en/ps/13228/cert) Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 194 Quality documents Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 195: Technical Data

    (https://eb.automation.siemens.com/goos/catalog/Pages/ProductData.aspx?regionUrl=/de&tr ee=CatalogTree&nodeid=10028832&autoOpenConfigId=7&kmat=SD&autoopen=false&lang uage=en&activetab=#topAnch&activetab=config&) . You can also find the "DT Configurator" here (www.siemens.com) using the search function. Other lists and instructions The following descriptions can be downloaded from the website of the manufacturer: ● Operating instructions ● Parameterization instructions ●...

  • Page 196: Technical Data For Transportation

    5 m/s² at 9 ... 200 Hz Shock load - Acceleration 40 m/s² at 22 ms Environmental class/ Class 1C2 according to EN 60721-3-1 Chemical conditions Organic/biological conditions Class 1B1 according to EN 60721-3-1 Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 197: Frame Sizes Of Compact Units

    Frame sizes of compact units Please refer to the following diagrams and tables for the frame size of your inverter. Compact device 1 dimension drawing Compact device 2 dimension drawing Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 198 2T2A-07500-200 2T2A-07600-160 … 2T2A-07600-200 F = cooling air discharge area: Do not block this area. G = cooling air intake area: Do not block this area. BG = frame size Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 199: Frame Sizes Of Cabinet Units

    2T3A-87501-500 2T3A-87601-500 2T3A-87401-500 … 2T3A-87401-630 FS S3 2T3A-87501-560 … 2T3A-87501-800 2T3A-87601-560 … 2T3A-87601-910 The corresponding dimension drawings can be found in the following illustrations. Figure C-1 Dimension drawing FS S1 Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 200 Technical data C.4 Frame sizes of cabinet units Figure C-2 Dimension drawing FS S2 Figure C-3 Dimension drawing FS S21 Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 201 Technical data C.4 Frame sizes of cabinet units Figure C-4 Dimension drawing FS S3 Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 202: Technical Data For Operation

    The units can be operated under different environmental conditions if derating is applied. For further information, refer to Chapter "Derating" (Page 206). For further technical data, refer to the technical data sheet. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 203: Tightening Torques For Power Cables

    -X2:1 with -X2:51 and -X2:51 with -X2:71. If you control the converter using different devices, potential displacements occur which depend on the cable length used. Remove the jumpers for longer cables. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 204 Load > 1 kΩ: 0 V … 10 V Supply voltages on potential of the Terminal 70: 24 V DC, max. 300 mA analog outputs: 0 mA or 4 mA can be parameterized. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 205: Technical Data And Identification Of The Ptc Thermistor Input At Peripheral Boards 2 And 4

    "Testing the PTC thermistor shutdown function" (Page 47). If the result of the test is negative, contact the Service Center for advice. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 206: Technical Data Of The Direct Water Cooling

    Water cooling - Water pressure and amount of water Frame size BG S2 BG S2/21 BG S3 Water flow rate [l/h] 1200 2000 Min. operating pressure [bar] Max. operating pressure [bar] Pressure loss [approx. bar] Test pressure [bar] Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 207: Permissible Substance Values For The Cooling Water

    Hydrogen sulfide < 1 mg / l Suspended solids < 50 µm < 10 mg / l Conductivity < 3000 µS / cm Oxygen 8 ... 12 mg / l Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 208: Threshold Values For Fan Control System

    40 °C and installation altitudes of up to 1000 m above sea level. The following tables specify the permissible output currents as a function of the installation altitude and ambient temperature. Note also the information in section "Voltage derating" (Page 209). Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 209 4501 … 5000 75,6 % 68,3 % 60,0 % 50,4 % 38,5 % Voltage derating must also be implemented for cabinet units at an installation altitude of > 3000 m. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 210 45,6 % 4501 … 5000 84,9 % 73,5 % 60,0 % 42,4 % Voltage derating must also be implemented for cabinet units at an installation altitude of > 3000 m. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 211: Voltage Derating

    When installing options, it is possible that the permissible installation altitude is further restricted, or a voltage derating results in a lower value. This must be checked on a case-by- case basis. Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 212 Technical data C.12 Derating Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 213: List Of Abbreviations

    "Most Significant Bit": Most significant bit of a binary number Machine-side converter NAMUR originally "Normenarbeitsgemeinschaft für Meß- und Regeltechnik in der chemischen Industrie": International user association for automation in the process industry Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 214 "Universal Serial Bus": Serial bus system Uninterruptible power supply Association for Electrical, Electronic & Information Technologies Fully de-ionized water ionized water Supplementary supply agreements for inverter drives in power plants Status word Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

  • Page 215: Index

    ESD shoe grounding strips, 25 DC link terminals, 52 Inputs Default setting, 50 Analog, 160 Derating, 206 Digital, 161 Current derating, 206 Installation, 83 Derating according to installation altitude, 206 Cabinet unit, 86 Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...
  • Page 216 Protecting the inverter, 92 Protection zone, 134 Protective cover, 51, 85 PTC inputs, 47 PTC thermistor inputs, 47 Radio telephones, 27 RFI suppression filter, 55 Safe halt, 42 Safe torque off, 39 Installation and Operating Instructions SINAMICS G180 Operating Instructions, 02/2019, 4BS0751-007...

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