Siemens SINAMICS G180 Manual
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Siemens SINAMICS G180 Manual

Siemens SINAMICS G180 Manual

Frequency converters in pcs 7
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Application Example 07/2015
Configuration of
SINAMICS G180 frequency
converters in PCS 7
SIMATIC PCS 7 from V8.1 SP1
https://support.industry.siemens.com/cs/ww/en/109474410

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Summary of Contents for Siemens SINAMICS G180

  • Page 1 Application Example 07/2015 Configuration of SINAMICS G180 frequency converters in PCS 7 SIMATIC PCS 7 from V8.1 SP1 https://support.industry.siemens.com/cs/ww/en/109474410...

  • Page 2: Warranty And Liability

    Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept. Third-party products that may be in use should also be considered.

  • Page 3: Table Of Contents

    Status and fault messages (MSG_NAMUR) ........19 Configuration ....................20 Hardware configurator ................ 20 6.1.1 Configuration with the GSD file "SINAMICS G180" ......20 6.1.2 Configuration with the GSD file "PROFIdrive VIK-NAMUR" ....21 CFC configuration ................22 OS Runtime ...................... 23 Operation and Monitoring ..............
  • Page 4 Table of contents Literature ......................39 History....................... 39 Configuration of SINAMICS G180 frequency converters in PCS 7 Entry ID: 109474410, V1.0, 07/2015...

  • Page 5: Introduction

    Thanks to SINAMICS G180, the drive system LOHER DYNAVERT has been integrated into the Siemens SINAMICS drive family. The standard SINAMICS G180 device type is the specific drive solution for the oil & gas industries as well as for the chemical, petrochemical, energy and process industries.

  • Page 6: Task Description And Solution

    The solution shown can be used both for new configurations and for integration into existing projects. The connection of the SINAMICS G180 is carried out with the APL channel block FbDrive and the motor-specific frame 1 or 20. Core content The example for the SINAMICS G180 frequency converter is fully configured using a predefined Solution Template.

  • Page 7: Hardware And Software Requirements

    SIMATIC PCS 7 with V8.1 SP1 Advanced Process Library (APL) SINAMICS G180 11C0242/BB50 Hardware Table 3–2 Hardware Order number CPU 417-4H SINAMICS G180 6SE0102-1AA21-3AA5-Z W 2T2A-07400-005BAVIP4 Configuration of SINAMICS G180 frequency converters in PCS 7 Entry ID: 109474410, V1.0, 07/2015...

  • Page 8: Software And Licensing

    3.2 Software and licensing Software and licensing 3.2.1 Software The installation requires a GSD file for the integration of the SINAMICS G180. There are two equivalent GSD files available that provide the same functionality for the proposed solution. GSD file"SINAMICS G180"...

  • Page 9: Structure And Functioning Of The Solution Template

    APL faceplate Operating modes Control commands Interlock Actual value and setpoint Additional functions On-site switchover with monitoring Torque [Nm] Power actual value [kW] Reset NAMUR messages Configuration of SINAMICS G180 frequency converters in PCS 7 Entry ID: 109474410, V1.0, 07/2015...

  • Page 10: Structure

    4 Structure and functioning of the Solution Template 4.2 Structure Structure The Solution Template is divided into two sheets: Table 4–1 Sheet BLOCK Description Sheet 1 Configuration of SINAMICS G180 frequency converters in PCS 7 Entry ID: 109474410, V1.0, 07/2015...
  • Page 11 The channel block FbDrive corresponds to the description of the NAMUR. For a successful connection, the drive must also be configured in accordance with the NAMUR guideline. Configuration of SINAMICS G180 frequency converters in PCS 7 Entry ID: 109474410, V1.0, 07/2015...
  • Page 12 The fault number emitted by channel block is converted into a message text via the pre- configured message list and displayed in the OS runtime. Configuration of SINAMICS G180 frequency converters in PCS 7 Entry ID: 109474410, V1.0, 07/2015...

  • Page 13: Scaling And Parameter Assignment

    FbDrive enables the process values to be scaled. Scaling is enabled by setting the Feature bit 5 = 1 Figure 4-1 Scaling also requires the following inputs to be configured: PZDInXScale.HIGH PZDInXScale.LOW Configuration of SINAMICS G180 frequency converters in PCS 7 Entry ID: 109474410, V1.0, 07/2015...
  • Page 14 Refer to the inverter management software for the respective conversion index. If, for example, the conversion index is -2, the entered value must be multiplied by 16384.0 10 = 163,84 Configuration of SINAMICS G180 frequency converters in PCS 7 Entry ID: 109474410, V1.0, 07/2015...

  • Page 15: Namur Messages

    The parameters for the fault behavior are assigned using the Feature bit 6. For the present solution, which meets the NAMUR guidelines, the Feature bit 6 = 1 has been set. Figure 4-4 Configuration of SINAMICS G180 frequency converters in PCS 7 Entry ID: 109474410, V1.0, 07/2015...

  • Page 16: Frame Format

    Actual value data word 4 = output active current or current actual value Actual value data word 5 = output active power Actual value data word 6 = NAMUR messages Configuration of SINAMICS G180 frequency converters in PCS 7 Entry ID: 109474410, V1.0,...

  • Page 17: Control Word (Stw1)

    No inverting setpoint Reserve Reserve Reserve Reserve Reserve Reserve Parameter set 2 ** Parameter set 1 ** * optional ** not used in this application example Configuration of SINAMICS G180 frequency converters in PCS 7 Entry ID: 109474410, V1.0, 07/2015...

  • Page 18: Status Word (Zsw1)

    Motor overload ** Positive direction of rotation Negative direction of rotation Parameter set 2 active ** Parameter set 1 active ** ** not used in this application example Configuration of SINAMICS G180 frequency converters in PCS 7 Entry ID: 109474410, V1.0, 07/2015...

  • Page 19: Status And Fault Messages (Msg_Namur)

    No rotational speed detection fault Internal communication fault No internal communication fault DC-link voltage fault No DC-link voltage fault Reserve Reserve Reserve Reserve Reserve Reserve Other fault No other fault Configuration of SINAMICS G180 frequency converters in PCS 7 Entry ID: 109474410, V1.0, 07/2015...

  • Page 20: Configuration

    To configure a SINAMICS G180, follow the procedure described in this chapter. Hardware configurator Regarding the GSD file There are two GSD files available for the configuration of the SINAMICS G180: GSD file "SINAMICS G180" GSD file "PROFIdrive VIK-NAMUR" Both GSD files can be used without restrictions for the connection of the SINAMICS G180 using the APL-channel block "FbDrive"...

  • Page 21: Configuration With The Gsd File "Profidrive Vik-Namur

    5. Click the "Install" button. 6. Follow the installation routine. Profile selection 7. Open the hardware configuration and select the "Standard" profile in the profile section. Configuration of SINAMICS G180 frequency converters in PCS 7 Entry ID: 109474410, V1.0, 07/2015...

  • Page 22: Cfc Configuration

    "Interconnection to address..." by right-clicking on it. 9. Select the input address that you assigned in the HW configure Note Verify whether all PZDIn and PZDOut have been connected after compilation. Configuration of SINAMICS G180 frequency converters in PCS 7 Entry ID: 109474410, V1.0, 07/2015...

  • Page 23: Os Runtime

    During the OS compilation, the motor symbol and the corresponding faceplates are generated automatically. Operation and Monitoring The APL faceplate enables the SINAMICS G180 to be controlled via the PROFIBUS DP and the engine condition along with the measured values, such as feedback, torque and power rating to be displayed.

  • Page 24: Local Mode

    The channel block detects bus errors and reports them to the output "Fault = 1" and sets the control word "PZDOut1 = 16#47E". The meaning of reported faults conforms to the equivalent NAMUR description. Figure 7-3 Configuration of SINAMICS G180 frequency converters in PCS 7 Entry ID: 109474410, V1.0, 07/2015...
  • Page 25 The fault messages are forwarded from the channel block to the motor block. The motor block allows the fault messages to be displayed in both the motor symbol and the faceplate of the OS runtime. Figure 7-4 Configuration of SINAMICS G180 frequency converters in PCS 7 Entry ID: 109474410, V1.0, 07/2015...
  • Page 26 The channel block evaluates the fault and outputs the number of the corresponding Namur message via the "MsgNamur" output. The preconfigured message is displayed on the OS runtime via the block "Event16T". Figure 7-5 Figure 7-6 Configuration of SINAMICS G180 frequency converters in PCS 7 Entry ID: 109474410, V1.0, 07/2015...

  • Page 27: Parameter Assignment

    If you use any other means to assign parameters, there may be deviations. The Inverter Management Software is a clear and structured PC program which allows parameter assignment and control of the SINAMICS G180 frequency converter. The communication between the PC and the frequency converter occurs via a USB adapter, the RS232/RS485 interface, PROFIBUS DP or modem.

  • Page 28: Basic Parameter Assignment

    P–INTERFACE > P-fieldbus > P-Profibus/Modbus > P-Profibus > PZD-OUT = 2 words (std) P–INTERFACE > P-fieldbus > P-Profibus/Modbus > P-Profibus > PZD-IN = 6 words (std) Figure 8-1 Configuration of SINAMICS G180 frequency converters in PCS 7 Entry ID: 109474410, V1.0, 07/2015...

  • Page 29: Output Data

    PZD 1 = control word STW 1 PZD 2 = frequency setpoint In order for the SINAMICS G180 to be able to interpret this data, the parameters of the process output data must be assigned accordingly. P–INTERFACE > P-fieldbus > P-Profibus/Modbus > P-PZD OUT-Data > STW 1 = PZD 1 (std) P–INTERFACE >...
  • Page 30 Figure 8-5 If both the control and setpoint sources are set to PROFIBUS, the bit 9 will be set to 1 in the status word ZSW1, i.e. the SINAMICS G180 calls the automation system to take over control. Configuration of SINAMICS G180 frequency converters in PCS 7 Entry ID: 109474410, V1.0,...

  • Page 31: Input Data

    Motor torque Motor power NAMUR messages (MSG_NAMUR) In order for the SINAMICS G180 to be able to send this data, their parameters must be assigned accordingly. The following parameter values are assigned by default in accordance with NAMUR NE 122: P-INTERFACE >...

  • Page 32: Data Normalization

    Control word STW 1 (via PZD 1 OUT) The individual bits of the control word STW 1 are freely available in the SINAMICS G180. To achieve the desired control functionality with these bits, the parameters of the SINAMICS G180 must be assigned accordingly.

  • Page 33: Setpoint Value Specification (Pzd 2 Out)

    The entry of 0 - 100% requires the value 0 - 0x4000 to be transferred via PROFIBUS. The scaling of the setpoint value specification to the desired frequency takes place in the SINAMICS G180 with the parameter P-MACHINE POWER CONV > P-speed default > Bus SV%. The frequency value parameterized here corresponds to a setpoint of 100%.

  • Page 34: Status Word Zsw 1 (Pzd 1 In)

    Terminal input X2:27 not set Positive direction of rotation Negative direction of rotation Parameter set 2 terminal Parameter set 1 terminal input X2:29 set input X2:29 not set Configuration of SINAMICS G180 frequency converters in PCS 7 Entry ID: 109474410, V1.0, 07/2015...
  • Page 35 If additional binary information of the SINAMICS G180 is desired for a specific application in PCS 7, these bits can be used for this purpose. The corresponding parameters of the SINAMICS G180 must then be assigned.

  • Page 36: Actual Value Scaling (Pzd 2 In To Pzd 5 In)

    I-motor, M-motor, P-motor (via PZD 3 to PZD 5) These values are transferred in different scalings, depending on the selected actual value transferred by the SINAMICS G180 and the exact type (power class) of the SINAMICS G180. The condition code on the display or motor encoder, e.g. motor current I-motor, is derived from the device performance and shown with two, one or no decimal places.

  • Page 37: Meld_Namur (Pzd 6 In)

    SINAMICS G180 is used. MELD_NAMUR (PZD 6 IN) In the event of a fault-related shutdown of the SINAMICS G180, the data word "MELD_NAMUR" provides more accurate grouped information about the fault according to NAMUR recommendation.

  • Page 38: Local Mode

    In a PCS 7 environment you have to deactivate the „Keep-Alive“ of the SINAMICS G180. For local mode of the SINAMICS G180 in a PCS 7 environment, it is mandatory to deactivate the „Keep-Alive“ of the SINAMICS G180, because it is not PCS 7.
  • Page 39 Table 9–1 Subject area Title 1 Siemens Industry http://support.industry.siemens.com Online Support 2 Article download https://support.industry.siemens.com/cs/ww/en/109474410 page History Table 10–1 Version Date Change V1.0 07/2015 First edition Configuration of SINAMICS G180 frequency converters in PCS 7 Entry ID: 109474410, V1.0, 07/2015...

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