GIRBAU ED Series Operating And Maintenance Instruction Manual
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GIRBAU ED Series Operating And Maintenance Instruction Manual

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Operating and Maintenance
PROFESSIONAL ED
GIRBAU, SA
Crta de Manlleu, km. 1
08500 VIC (Barcelona) • SPAIN
National sales:
T.(+ 34) 902 300 359
comercial@girbau.es
International sales:
T.(+ 34) 938 862 219
sales@girbau.es
Service:
T.(+ 34) 902 300 357
sat@girbau.es
www.girbau.es
For USA and CANADA:
CONTINENTAL GIRBAU Inc.
2500 State Road 44
WI 54904 Oshkosh • USA
Tel. 1(920) 231-8222
info@continentalgirbau.com
www.continentalgirbau.com
Instruction manual for
EN
PROFESSIONAL
ED260/ED340
ED460/ED660
ED900/ED1250
Model
From Machine No.
ED260
2,215,001
ED340
2,240,001
ED460
2,265,001
ED660
2,290,001
ED900
2,480,001
ED1250
2,470,001
dryers
Code no. 576074
Rev. nº 03/0418

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Summary of Contents for GIRBAU ED Series

  • Page 1 Service: T.(+ 34) 902 300 357 PROFESSIONAL sat@girbau.es www.girbau.es ED260/ED340 ED460/ED660 For USA and CANADA: CONTINENTAL GIRBAU Inc. ED900/ED1250 2500 State Road 44 WI 54904 Oshkosh • USA Tel. 1(920) 231-8222 info@continentalgirbau.com www.continentalgirbau.com Code no. 576074 Rev. nº 03/0418...

  • Page 2: Table Of Contents

    Contents CONTENTS SAFETY INSTRUCTIONS ............................5 1. PRIOR INFORMATION ............................9 1.1. General description of the machine ........................9 1.1.1. Functional features ..........................9 1.2. EC declaration of conformity ..........................9 1.3. Dos and don'ts in using the machine ........................ 9 2.
  • Page 3 Contents 6.2. Menus that make up the System Tools mode....................35 7. CONFIGURATION MENU ..........................36 7.1. Settings ................................36 7.1.1. General settings ........................... 36 7.1.2. Options: ..............................37 7.1.3. Tables: ..............................38 7.2. Access codes ..............................38 8. INFORMATION MENU ............................39 8.1.
  • Page 4 Safety instructions DANGER! WARNING FOR YOUR SAFETY THE INFORMATION IN THIS MANUAL MUST BE FOLLOWED TO MINIMIZE THE RISK OF FIRE OR EXPLOSION OR TO PREVENT PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

  • Page 5: Safety Instructions

    Safety instructions IMPORTANT SAFETY INSTRUCTIONS 1. Read all instructions before using the appliance. 2. Keep all instructions in an easily accessible place in order to resolve any queries, and in case of loss request a new one from your dealer. 3.
  • Page 6 Safety instructions 25. This machine MUST BE USED by personnel who are properly trained in how to use it (see Note 1). 26. NEVER START THE MACHINE, OR USE IT, IF THE FOLLOWING ARE ABSENT, INCORRECTLY POSITIONED OR MALFUNCTIONING:  COVERS (GUARDS) AND PROTECTIVE DEVICES ...
  • Page 7 Safety instructions SYMBOLS USED IN MACHINE LABELLING Electrical risk High temperature risk Protective guard for elements carrying Handle with caution. an electric current. Use adequate protection. Risk of inhaling harmful or irritant Mechanical risk vapours Protective guard for moving parts. Keep the doors/covers closed.
  • Page 8 Safety instructions IMPORTANT INSTRUCTIONS FOR USE AND PRESERVATION INTENDED USE OF THE MACHINE AND INAPPROPRIATE USE. This machine is designed and intended solely for processing fabrics washed in a water bath or that have been previously treated in these conditions. Any use other than this is contraindicated without written authorisation from the manufacturer. Maximum output, performance, reliability and durability are achieved when the machine is installed, used and maintained correctly, and if a comprehensive and detailed service is carried out annually by the Authorised Technical Service.

  • Page 9: Prior Information

    Prior information 1. PRIOR INFORMATION 1.1. General description of the machine This manual applies to PROFESSIONAL CONTROL dryer models ED260, ED340, ED460, ED660, ED900 and ED1250 in all their different heating and control system versions. Main features of the dryer ...
  • Page 10 Prior information DANGER! RISK OF SPONTANEOUS COMBUSTION Because of the temperature of the linen, there is a potential risk of spontaneous combustion of the laundry load inside the dryer. To avoid the risk of spontaneous combustion, it is very important to follow these instructions: Finish off drying programs with the cooling phase and do not remove the load until the cycle is completely ...

  • Page 11: Management And Control System

    Management and control system 2. MANAGEMENT AND CONTROL SYSTEM 2.1. Control panel User interaction devices on the dryer A.- LCD display. Displays all the operating information. B.- Multifunction keypad. Allows interaction with the machine. key. Key for stopping the program. D.- Emergency stop.

  • Page 12: Interpreting The Main On-Screen Icons

    Management and control system 2.2. Interpreting the main on-screen icons ICON EXPLANATION Access to the drying programs Access to program editing Access to tools menu Temperature indicator Heating activated Heating not activated Heating turned off Drying mode by detection of relative moisture Moist drying mode Dry drying mode Extra-dry drying mode...

  • Page 13: Intervention Modes

    Intervention modes 3. INTERVENTION MODES The machine control is divided into THREE MAJOR OPERATION AREAS or user INTERVENTION MODES. Each of the three modes is accessed through the MAIN MENU made up of three icons identifying each of the modes. Start Menu selection keys.

  • Page 14: Program Execution Mode

    Running a program 4. PROGRAM EXECUTION MODE CAUTION! THE REGULATIONS FOR SAFETY AT WORK AND ACCIDENT PREVENTION MUST BE METICULOUSLY FOLLOWED. DO NOT USE THE MACHINE WITHOUT SUITABLE TRAINING AND EXTENSIVE OPERATING KNOWLEDGE. NEVER START OR USE THE MACHINE IF ANY OF THE FOLLOWING ARE MISSING, INCORRECTLY POSITIONED OR MALFUNCTIONING: ...

  • Page 15: Connecting The Energy Sources

    Running a program DANGER! (AUSTRALIA ONLY) According to A.G.A specs: Do not use or store flammable materials in the appliance storage drawer or near this appliance. Do not spray aerosols in the vicinity of this appliance while it is in operation. Do not modify this appliance.

  • Page 16: Selecting And Starting A Program

    Running a program 4.3. Selecting and starting a program Select the RUNNING PROGRAMS menu on the main screen. 4.3.1. Program groupings The dryer has 50 programs grouped into three types:  Programs that can be programmed by the user: Programs that are empty of content, where programs can be created and stored.

  • Page 17: Starting A Program

    Running a program 4.3.3. Starting a program  Select the desired program using the Start 70ºC/25’ selection keys. The information related to the program selected is displayed at the top right of the screen:  drying temperature (70 ºC in attached image) ...

  • Page 18: Running A Program. Description And Examples Of The Screens

    Running a program 4.3.6. Running a program. Description and examples of the screens For further information, see comments on the various functions that the dryer executes during the program in Chapter 5: Edit mode. During the course of the drying program, a series of informative screens will appear describing the functions that the dryer is executing.

  • Page 19: Information Key

    Running a program Example 2: Length of the drying stage in accordance with linen moisture level control For machines with moisture detector only.  Select the desired program using the keys. Then press to start the program (Fig. 4.1). 01 Towels ...

  • Page 20: Altering The Drying Programs

    Running a program 4.4. Altering the drying programs 4.4.1. Using advanced settings The ADVANCED USAGE SETTINGS can be enabled from the configuration menu. (See Section 7.1.2). Enabling advanced settings allows direct access to three modes of execution that modify the contents of the selected program.

  • Page 21: Automatic Speed Control. Autospeed

    Running a program Changing settings  Key for changing / selecting setting 02 Polyester This icon is only visible when the change while running option has been activated in the OPTIONS submenu of the System Tools mode. When the drying program has begun, the dryer’s keyboard displays the icon .

  • Page 22: Manual Program. Definition And Use

    Running a program 4.5. Manual program. Definition and use The MANUAL PROGRAM allows the user to create a custom program for immediate use. Once this program has been used, all the values programmed are deleted. Free program The option for using the manual program must be enabled in the OPTIONS menu from the System Tools menu.

  • Page 23: General Stop

    Running a program 4.6.3. General Stop Models ED460, ED660 ED900 and ED1250 only. Disconnecting the mechanically lockable breaker switch, located at the rear of the machine. COMPLETELY disconnects the machine from the power supply. Suitable for maintenance procedures and when the machine is idle for long periods.

  • Page 24: Pre-Set Programs

    Running a program 4.7. Pre-set programs 4.7.1. Content of the pre-set programs DRYING STAGE COOL DOWN STAGE PROGRAM (COOL DOWN) TEMP. DURATION CONTROL limit ºC ºF function moisture ºC ºF name (min) time - - - - - - - - - - COTTON time - - - - -...

  • Page 25: Edit Mode

    Edit mode 5. EDIT MODE 5.1. Defining editing concepts Before accessing program editing, it is important to be familiar with the main concepts involved in this process. Function: Each of the actions performed by the dryer during a program. The functions are always performed following the same sequence or order of execution.

  • Page 26: Programming Mode Menus

    Edit mode 5.2. Programming mode menus Map of the contents of the EDIT mode: menus and submenus: Creating a new program Program modification menu Editing a pre-existing program Program copying menu Program deletion menu 5.3. General observations When selecting an empty program for programming, the dryer control allows the user to adjust the various program settings sequentially.
  • Page 27 Edit mode Temperatures Programming the drying temperatures. Functions that can be programmed:  Programming the internal temperature of the drum. A function that can be programmed in EASY mode and PRO mode. It allows the temperature inside the dryer drum to be programmed. ...

  • Page 28: Program Diagrams

    Edit mode 5.3.3. Program diagrams Specific operating functions in PRO mode Code no. 576074 Rev. nº 03/0418...

  • Page 29: Creating A New Program

    Edit mode 5.4. Creating a new program Some of the features listed below are only programmable in PRO mode.  In Edit mode, select the icon for creating a new program  Select a number for the program and press the key.
  • Page 30 Edit mode Heating  Then select either the phase with or without heating, as desired (Fig. 5.7).  If the key for the phase without heating is selected:  In EASY mode, the system will move on to the cooling stage programming (Fig.
  • Page 31 Edit mode Beep on end  Select whether an acoustic warning is desired at the end of the phase (Fig. 5.12). Function that can only be programmed in PRO mode. Fig. 5.12 Next phase  Programme a new phase or access the programming for cooling.

  • Page 32: Editing A Pre-Existing Program

    Edit mode 5.5. Editing a pre-existing program Edit programs Pressing the key for editing a pre-existing program accesses the following menus: Menu for editing a phase of a pre-existing program Copying a program Deleting a program Fig. 5.16 5.5.1. Modifying a phase of a pre-existing program ...

  • Page 33: Deleting A Program

    Edit mode 5.5.3. Deleting a program  Select the icon for deleting a program. The dryer will display the list of programs programmed by the user. Delete  Select the program to be deleted. Fig. 5.20 Remember that factory preset programs cannot be deleted. Code no.

  • Page 34: System Tools Mode

    System tools mode 6. SYSTEM TOOLS MODE The control system provides a group of tools aimed at preparing, personalising, informing and controlling the overall operation of the dryer. Within this group, the tools are grouped into different intervention areas.  CONFIGURING the system.

  • Page 35: Menus That Make Up The System Tools Mode

    System tools mode 6.2. Menus that make up the System Tools mode. language temperature unit beep on keypress General settings screen contrast blink on end max. lint f. cl.time operating mode manual program advanced settings Options Settings modif. in proc. info view CONFIGURATION autospeed...

  • Page 36: Configuration Menu

    Configuration 7. CONFIGURATION MENU The CONFIGURATION menu contains many settings that allow the operation of the dryer to be adapted to the specific needs of each user. Details of the CONFIGURATION menu 7.1. Settings 7.1.1. General settings Language: Permits selecting the language of all the written messages. Programmable values : ESP (Spanish) | ENG (English) | FRA (French), ITA (Italian), DE (German), CAT (Catalan).

  • Page 37: Options

    Configuration 7.1.2. Options: Operating mode: This option allows the user to select two operating modes. Programmable values : EASY. Single phase drying programs. PRO. Multi-phase programs and other programmable functions. : EASY Default value Free program: Its activation enables the display and use of the manual program in the program selection menu (further details in Section 4.5).

  • Page 38: Tables

    Configuration 7.1.3. Tables: Tables of programmable values and settings, depending on the operating mode and the model of dryer. Drum rotation without pauses or reversal of the direction of rotation. To obtain rotation in a single direction and without reversal pauses, the following should be programmed: No rotation: 0 seconds Right rotation: 0 minutes.

  • Page 39: Information Menu

    Information 8. INFORMATION MENU This provides information on the dryer’s characteristics. It records operating settings and incidents during the life of the machine. Details of the INFORMATION menu. 8.1. General information Machine model: Indicates the model of the dryer. Software version: Displays the version of the software installed on the machine. Number of programs available: Displays the number of empty programs available in the machine’s memory.

  • Page 40: Personal Protection Wear

    Individual protection 9. PERSONAL PROTECTION WEAR TO AVOID THE RISK OF ENTRAPMENT  WEAR SUITABLE AND CLOSED FITTING CLOTHING.  AVOID WEARING JEWELLERY OR ACCESSORIES ON THE HANDS, ARMS, NECK, ETC.  AVOID USING THE MACHINE UNLESS ALL THE COVERS AND SAFETY GUARDS ARE CORRECTLY IN PLACE.

  • Page 41: Troubleshooting

    Troubleshooting 10. TROUBLESHOOTING 10.1. Troubleshooting operation problems PROBLEM PROBABLE CAUSE ACTION Excessive residual moisture in the Adjust the spin process. fabrics being dried DRIED LINEN MOISTURE Alter the program to increase the Insufficient drying time LEVEL TOO HIGH drying time. Alter the program to increase the Temperature too low temperature.

  • Page 42: Alarms

    Troubleshooting 10.2. Alarms To increase safety levels in operating the dryer and to protect both the linen being dried and the machines components, the microprocessor has the capacity to detect the presence of the most significant malfunctions that might possibly occur. An audible alert is automatically activated once the alarm is triggered. Keys involved in the alarm screen FUNCTION Information on the cause of the alarm...

  • Page 43: List Of Main Alarms

    Troubleshooting 10.2.1. List of main alarms CODE ALARMS CODE ALARMS Emergency stop Output temperature probe Assembly error Input thermostat alarm Inverter communication fault Output thermostat alarm Inverter overcurrent Rotation fault Motor overheating Gas ignition fault General inverter fault Electric heating fault Inverter configuration fault Heating fault Lint door open...

  • Page 44: Inverter Communication Fault

    Troubleshooting INVERTER OVERCURRENT Overcurrent detected by the drum cylinder motor inverter. Probable cause: Excessive motor power consumption due to obstruction of the rotation, seizing or malfunction of the transmission systems. Overloading or excessively wet linen that exceeds the maximum power capacity of the motor. Fault or short circuit in the motor.

  • Page 45: Inverter Configuration Fault

    Troubleshooting INVERTER CONFIGURATION FAULT Lack of concordance between the inverter operating settings and the microprocessor memory settings. Probable cause: Inverter not initialised. Accidental modification or loss of the inverter configuration settings. Procedure: Disconnect the power supply from the machine and reconnect after five minutes. If fault persists or is frequently repeated, contact Technical Assistance Service.
  • Page 46 Troubleshooting INPUT TEMPERATURE PROBE FAULT Fault in the system detecting the input temperature into the dryer drum. Input temperature values outside the set range. Probable cause: Fault in the detection system. Procedure: Disconnect the power supply and contact Authorised Technical Services. In dryers with gas heating, close the manual gas inlet valve.

  • Page 47: Heating Fault

    Troubleshooting GAS IGNITION FAULT (machines with gas heating only) Persistent detection of a faulty flame. (This alarm only occurs on machines with gas heating.) When this alarm is first displayed on the screen, a compulsory purge time begins during which the system disables the STOP key.
  • Page 48 Troubleshooting FAULTY SUCTION Detection of suction incorrect or out of range in the suction safety pressure switch. Probable cause: Damaged or blocked exhaust duct. Fault in the exhaust motor. Fault in the suction detection system. Procedure: Operations reserved for Customer’s Technical Assistance Service. Switch off the power supply to the machine.

  • Page 49: Freeing A Person Trapped Inside The Machine

    Troubleshooting 10.3. Freeing a person trapped inside the machine CAUTION! PROCEDURE IN THE EVENT OF ENTRAPMENT OF A PERSON OR AN ANIMAL INSIDE THE MACHINE.  Press the key. This action interrupts the drying cycle that is running. The dryer control remains in operation and extraction continues to operate to cool the machine.

  • Page 50: User Maintenance Instructions

    Maintenance 11. USER MAINTENANCE INSTRUCTIONS DANGER! IT IS COMPULSORY TO CARRY OUT ALL THE INSPECTIONS AND TESTS REQUIRED BY THE EXISTING LEGISLATION IN FORCE IN THE COUNTRY OR AREA IN WHICH THE MACHINE IS TO BE USED, AT THE FREQUENCY DETERMINED BY THE AFOREMENTIONED LEGISLATION, ESPECIALLY THOSE CONCERNING GAS APPLIANCES.

  • Page 51: Clean And Check The Lint Filter

    Maintenance 11.1. Clean and check the lint filter CAUTION! THE LINT FILTER SHOULD BE CHECKED PERIODICALLY AND CLEANED WHENEVER DEEMED NECESSARY. CLEANING THE LINT FILTER IS VERY IMPORTANT. THE ACCUMULATION OF LINT IN THE FILTER REDUCES THE PERFORMANCE OF THE DRYER AND INCREASES THE RISK OF SPONTANEOUS COMBUSTION.

  • Page 52: Checking Safety Mechanisms

    Maintenance 11.3. Checking safety mechanisms 11.3.1. Checking the door opening safety device CAUTION! THIS SHOULD BE CARRIED OUT BY QUALIFIED PERSONNEL ONLY. CHECK THE DOOR SAFETY DEVICE DAILY. TAKE GREAT CARE WHEN CHECKING THE DOOR LOCK. IF THERE IS A FAULT IN THE DOOR LOCK, KEEP HANDS WELL AWAY FROM THE DRYER LOADING ORIFICE.

  • Page 53: Checking The Emergency Stop

    Maintenance 11.3.2. Checking the emergency stop CAUTION! THIS SHOULD BE CARRIED OUT BY QUALIFIED PERSONNEL ONLY. CHECK THE EMERGENCY STOP ON A WEEKLY BASIS. Applying the emergency stop device (see section 4.6.4). Checking procedure:  Switch on the machine and start a drying program. ...

  • Page 54: Preventative Maintenance Programme

    Maintenance 11.4. Preventative maintenance programme 7DAY QUAR ANNUAL PROCEDURES RESERVED EXCLUSIVELY FOR THE CUSTOMER’S 50 h 600 h 2400h TECHNICAL SERVICES OR AUTHORISED TECHNICAL SERVICES  Check the heating system ignition and combustion (gas heating)  Cleaning the lint filter ...

  • Page 55: Cleaning The Inside Of The Inverter

    Maintenance 11.5. Cleaning the inside of the inverter THIS IS AN OPERATION RESERVED EXCLUSIVELY FOR THE CUSTOMER’S TECHNICAL ASSISTANCE SERVICE (CTS) OR THE AUTHORISED TECHNICAL SERVICE (ATS). In accordance with safety directives, all electrical devices and mechanisms subjected to high temperatures, are to be protected by safety guards (covers) to prevent accidental contact with these elements.
  • Page 56 Maintenance Remove the screws A and B from the inverter (Figures 11.4 and 11.5). Fig. 11.4 Fig. 11.5 Separate the inverter’s plastic protector from the metal base (Fig. 11.6). Remove dirt from the fan, the heat sink and the ventilation grille in the plastic protector with a brush or a dry cloth.

  • Page 57: Troubleshooting Operation Problems

    Maintenance 11.6. Troubleshooting operation problems PROBLEM PROBABLE CAUSE ACTION Excessive residual moisture in the Adjust the spin process. fabrics being dried DRIED LINEN MOISTURE Alter the program to increase the Insufficient drying time LEVEL TOO HIGH drying time. Alter the program to increase the Temperature too low temperature.

  • Page 58: List Of Most Common Spare Parts

    Maintenance 11.8. List of most common spare parts SPARE PARTS COMMON TO ALL MODELS NAME ED260 ED340 ED460 ED660 ED900 ED1250 Door closed microswitch Door and drum rotation detector Drum rotation detector Input temperature safety thermostat Output temperature safety thermostat NTC element Output temperature probe PT1000 probe...

  • Page 59: Removal From Service And Dismantling

    Removal from service 12. REMOVAL FROM SERVICE AND DISMANTLING CAUTION!  Taking the dryer out of service must be performed by a specialised service or contractor.  Under no circumstances must the dryer be left unchecked. When it comes to handling and transporting the machine, the same precautions and regulations ...

This manual is also suitable for:

Ed340Ed260Ed460Ed660Ed900Ed1250

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