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Related Manuals for Alpha Technologies Tri Power X33 Mod HP series
Summary of Contents for Alpha Technologies Tri Power X33 Mod HP series
- Page 1 Tri Power X33 Mod HP® Operating and Maintenance Manual Rev 1.20 The original of this document is drawn up in Italian language Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
- Page 2 Tri Power X33 Mod HP Operating and Maintenance Manual Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
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Page 3: Table Of Contents
Unpacking and assemly Visual inspection 4.1.1 Checking the equipment and accessories supplied Unpacking Checking the contents of the pack Storing 4.4.1 4.4.2 Batteries Handling positioning Last operations Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... - Page 4 7.2.5 Tools 7.2.6 Log out 7.2.7 Turning the single phases on and off 7.2.8 Shutting down the UPS Diagnostics indicator lamps and aucoustic signals Messages Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
- Page 5 Switching UPS from manual bypasss to normal operation 9.4.4 Battery module Dismantling 10.1 Disposing of the batteries 10.2 Dismanling the UPS 10.3 Dismantling the electronic components Tables Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
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Page 6: Introduction
For its use the user must also comply with the specific laws of work that exist in the country where the equipment is installed. Reference is also made in this manual to laws, directives, etc., that the user must know and consult. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 7: Where And How To Keep This Manual
If the equipment is sold to a thirty party in a country of a different language it is the responsibility of the original user to provide a true translation of this manual in the language of the country where the equipment is going to be used. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 8: Terms Of Warranty
The information in this manual must not be disclosed to third parties. Any duplication, total or partial, not authorised in writing by the Manufacturer, obtained by photostatting, duplicating or any other method, even electronically, violates the copyright conditions and can be persecuted by law. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 9: Descritption
System yield is increased thanks to correct sizing. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... - Page 10 Four simple push buttons near the display allow the user to: see operating data, set operating parameters, analyse the state of each single power module, select the language in which to see the messages and execute a set of functional tests. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
- Page 11 If the load supply should be absolutely uninterruptible with high quality on voltage and frequency the UPS TRI POWER X33 MOD HP has to operate in On-Line-Mode double conversion. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
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Page 12: Models And Technical Data
2. Description Models and technical data USV TRI POWER X33 MOD HP USV TRI POWER X33 MOD HP 10/15/20 Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... - Page 13 Tri Power X33 Mod HP USV TRI POWER X33 MOD HP TRI POWER X33 MOD HP 40/45/60 BATTERY Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
- Page 14 Wave shape Sinus Efficency (AC/AC Online) 94% max. Efficency (AC/AC Offline) 99% Max. Tolareted overload 125% for 10min - 150% for 60 Sec Crestfaktor 3,5:1 Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
- Page 15 Operating temperature 0° - 40° C Relative humidity 20% - 80% non-condensing Noise level at 1m 58 - 62 dBA Grade of protection IP 21 Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
- Page 16 Relative humidity 20% - 80% non-condensing Noise level at 1m 42 - 46 dBA Grade of protection IP 20 (IEC 529) STANDARDS FULLFILLED EN62040-1, EN62040-2, EN62040-3 Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
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Page 17: Communication Devices
Voltage on open contact: 12V, current with closed contact: 5mA For contact numbering (factory setted) FUNKTION Running on battery Autonomy reserve Generic alarm Overload FUNKTION Bypass activ E.P.O. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 18: Logic Level Interface
If the contcat is closed the UPS get the signal that the external bypass switch is closed. At the same time the UPS activate the internal automatic bypass to protect the inverter. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 19: Block Diagram Power Module
Tri Power X33 Mod HP 2.4.6 Block diagramm power module 2.4.7 Circuit diagram 30kVA TRI POWER X33 MOD HP The circuit for other modelks are similar. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 20: Safety Instructions
cleaning the equipment collaborating with personnel who are to see to extraordinary maintenance work (‘specialized technician’). Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 21: Qualification Required To The Specialized Technican
Accident and spark proof footwear with rubber sole and reinforced toe Use: always Waterproof rubber gloves Use: always Protective gear Use: always Protective glasses Use: always Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 22: Indications Of Danger In The Work Place
The risk can be drastically reduced by wearing the Personal Protective Gear listed in this chapter, considered indispensable. Always work with due caution when near the dangerous areas indicated by the signs on board the equipment. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 23: General Warnings
Both the equipment and the work place must be kept clean. When maintenance is finished check carefully that no tools and/or materials have been left near the equipment before turning the electricity back on. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 24: Emergency Interventions
If any first aid intervention is required, comply with company rules and traditional procedures. 3.8.2 Fire prevention measures Do not use water to extinguish fire but only the extinguishers designed specifically for putting fires out on electronic equipment. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 25: Unpacking And Assemly
Keep the packaging material in case the UPS has to be shipped in the future. The packaging materials are 100% recyc- lable; if you want to dispose of them please comply with the existing laws. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 26: Checking The Contents Of The Pack
If the UPS is delivered without batteries, ALPHA is not liable for any damage or bad operation caused to it by an incorrect wiring of the batteries. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 27: Handling
Bear in mind that the average life of the batteries is strongly influenced by the environmental operating temperature. Place the unit on premises where the temperature ranges between +18°C (64.4°F) and +23°C (73.4°F) which will guaran- tee a very long battery life. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 28: Last Operations
Last operations Once positioned correctly, fit the two side base strips and the front one supplied in the accessory kit. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 29: Installation
(Backfeed Protection Unit is an optinal feature and not part of the unit). A possible circuit dia- gramm is given on the following page. Technical specification relay contact: • Maximum voltage: 250 Vac • Maximum Current: 5A Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 30: Connection Diagram Backfeed Protection Tn-Mains
S3 relay to cut mains upstream. S4 auxilay contact to drive relay. ATTENTION If the UPS give signal that the Backfeed Protection is activated, please contact the service. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 31: Electrical Connections
(outlets for mains voltage and for the UPS), make certain that there is an indicati- on of the voltage applied on each outlet (‘Mains’ or ‘UPS’). Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 32: Emergency Power Off (E.p.o.)
A Tri Power X33 Mod HP UPS can be connected to several Tri Power X33 Mod HP Battery units. ATTENTION The following instructions are of a prescriptive nature and it is imperative they be complied with. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... - Page 33 2. in each Tri Power X33 Mod HP BATTERY remove the lower front panel; 3. In each Tri Power X33 Mod HP BATTERY remove the terminal block loosening the 2 securing srews; Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
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Page 34: Installing The Tri Power X33 Mod Hp Battery
5. use the cables supplied with the Tri Power X33 Mod HP BATTERY to connect the positive and negative terminals of the UPS Tri Power X33 to those of the Tri Power X33 Mod HP BATTERY Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 35: Protection
(or in the wiring diagram for the type of connection used), taking care to observe the cyclic direction of the phases (L1, L2, L3). Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 36: Cable Entry
If the factory set configuration is changed (see paragraph 5.2.8) the new configuration must be set correctly via the instrument panel as described in paragraph 6.4. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 37: Factory Set Configuration: 3-Phase-Input, 3-Phase-Output
Tri Power X33 Mod HP 5.3.1 Factory set configuration: 3-PHASE-Input, 3-PHASE-output TRI POWER X33 MOD HP 10/15/20 Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... - Page 38 5. Installation TRI POWER X33 MOD HP Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
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Page 39: 3-Phase-Input, 3-Phase-Output 40/45/60Kva
The bypass line must have the same netral connection as the mains. TRI POWER X33 MOD HP40/45/60 TRI POWER X33 MOD HP40/45/60 with single mains with separate bypass Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 40: Basic Settings Single Phase Output
INVERTER. (Bevore you maybe ask to change the language). Choose the intem SINGLE PHASE adn accept by pressing the ENTER-button. Push the ESC-button as soon the basic menue is again nreached. Switch off the unit by pressing the ON/OFF-button. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 41: 3-Phase-Input, 1-Phasen-Output
If the links are set for single phase output please take attention to chapter 5.3.3. If the setting are not done before the first commissioning the UPS can be completly damaged. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 42: 1-Phase-Input, 1-Phase-Output
If the links are set for single phase output please take attention to chapter 5.3.3. If the setting are not done before the first commissioning the UPS can be completly damaged. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 43: 1-Phase-Input, 3-Phase-Output 120
S1 to the MAINS INPUT fuse carrier isolating switch, isolating it. To the contrary, the cable connecting terminal 8 to the phase fuse carrier isolating switch MUST remain connected Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 44: 1-Phasen-Input, 3 Independent 1-Phase Output
The input current is the summary of the 3 output phase currents driven by the Tri Power X33 Mod HP models 10, 15, and 20kVA. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... - Page 45 Cut vertical connectors not shown in connection blocks. Insert the cross-connector into modulear terminals as shown in connection blocks. Secure the cross-connector to modulear terminal with all the provided screws. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
- Page 46 Screw all cross connectors Remove the plastic cover Check all cross connectors have been screwed properly Insert the plastic cover Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
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Page 47: Configuration And Start-Up
UPS is not able to start up and the message „E.P.O active“ is displayed and in advance the UPS is shut- down itself. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 48: Starting Procedure
This cuts the power voltage off to the terminal block generated by the various sets of batteries. This must be done for all sets. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 49: Battery Discharge Curve
It is possible to stop this recalculation. This is useful if a manufactory discharge curve is used. To change the factory setting please follow: Misc -> Calibration -> Automatic -> ENABLED/DISABLED Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 50: Control Panel
- Reduces a value inside a function; - ;Decrease a value inside a function or toggle (ENABLE, DISABLED; - Scrolls the menues that contain more than 4 lines. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 51: Service Mode
5. Power on output 6. Measurement Output (phase to neutral) 7. Measurement Output (phase to phase) 8. Measurement Input 9. Measurement Bypass (phase to phase) 10. Battery system Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... - Page 52 3. line: Phase L2- L3 Output: voltage, current (True RMS), active po- wer; 3. line: Phase L3 - L1 Output: voltage, current (True RMS), active power. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
- Page 53 You have access to the sub menues by pressing the ENTER key at a selcted item. The following grid give informations to the available sub menues. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
- Page 54 To access this itemes use the arrow keys. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
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Page 55: Status Ups
Maximum available apparent power on phase X [VA] Scheinlstg. actual appartent power on phase X [VA] Note: To change the phase X press the ENTER key. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... - Page 56 Int. Temp Temperature inside the UPS [°C] Measurememts Misc. Pos.H.V.Bus Voltage on the DC BUS positive [V] Pos.H.V.Bud Voltage on the DC BUS negative [V] Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
- Page 57 Total number load was >80% Time Load>80% Total time load was >80% No Load>100% Total number load was >100% Time Load>100% Total time load was >100% Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
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Page 58: Settings
The control secure the switching at sero crossing of the voltage. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... - Page 59 The correct numbers of strings and the correct battery capacity each string has to be given. A non correct infor- mation can damage the battery system and/or the battery charging can be incorrect. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
- Page 60 Configuration Function acontact 5 identical to contact 1 Configuration toggle to program contact NO / NC for alle contacts: - NORMAL OPEN - NORMAL CLOSED Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
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Page 61: Power Module
Maximum apparent power suppliable by the Max VA power module X [W] Maximum apparent power suppliable by the App. Power power module X, expressed as a percentage Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... - Page 62 Press ‘ENTER’ to start the update procedure. Once updated, the message ‘PM SW version updated!’ appears on the display. Press ‘ESC’ to exit the frame. (*) Only available in „SERVICE-MODE". Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
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Page 63: Events
Identification code Service on request of service please type in the given code Code input delete all stored faults inside Power module CM-fault restore Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 64: Log Out
If you expect to leave the UPS off for a long time, please read carefully and put into practice what is prescribed in para- graph 4.4 concerning storage. If these operations are done correctly, there will be no voltage in the UPS Tri Power X33 Mod HP. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 65: Diagnostics
(every 12 Sek.) VIOLETT ORANGE A battery calibration is on BATTERIE CALIBRATION fixed fixed work VIOLETT BATTERY TEST Battery test running fixed Fortsetzung nächste Seite Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... - Page 66 Communication failure bet- fast intermittent FUNCTION CM KO fast intermittent ween PM and CM Problem on BACKFEED PRO- fast intermittent BACKFEED fast intermittent TECTION detected Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
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Page 67: Messages
MAINS NOT SYNC. Mains not synchronised; bypass disabled. INCORRECT SEQUENCE Invalid input sequence, check correct supply connection. to be continued next page Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 68: Tri Power X33 Mod Hp Manual | Rev 1.20 | © Alpha Technologies Gmbh
Battery autonomy finished. The batteries must be changed. MAXIMUM TIME ON RESERVE Reserve autonomy time fi nished. The UPS is shutting down. LOAD NOT FED Load feeding interrupted. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... - Page 69 UPS shut down due to an overload. OVERLOAD SHUTTING DOWN DUE TO AN UPS shut down due to an Emergency Power Off. EMERGENCY POWER OFF BATTERIE KO Battery failure. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
- Page 70 UPS ON BATTERY UPS on battery. UPS ON MAINS UPS on mains. OUTPUT OFF The output is off. BATTERY TEST EXECUTED Batteries tested. BATTERIES CALIBRATED Batteries calibrated. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
- Page 71 Battery voltage too high. MODULE COMMUNICATION Failure of the communication system with the Power Modules. FAILED LOAD NOT PROTECTED Load not protected by the UPS. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
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Page 72: Maintenance
flow of cooling air; condition of the batteries; characteristics of the load applied; conditions of the installation premises. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 73: Fored Bypass Mode
Schalter sowie alle Batterietrennschalter geöffnet sind. Ebenfalls stehen alle Teile, die mit der Lastversorgung in Zusammenhang stehen, unter Spannung. Eingriffe in das Gerät ist nur geschultem Fachperso- nal gestattet. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 74: Cxhange And Install Power Module
4. Check that the switch S2 is open and confirm with ENTER. 5. Close the output switch S2; 6. Open the bypass switch S1 (the On Line operating mode activates automatically); 7. Close the UPS door. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 75: Battery Module
Repeat item 2 and 3 for other modules; Put the UPS in normal operation (see chapter 9.3.3). To mount only additional Battery modules the extract of Battery modules is not needed. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 76: Dismantling
10.3 Dismantling the electronic components To dispose of these components, for example, the unit’s control panel, refer to the laws relevant to this sector. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... -
Page 77: Tables
USV TRI POWER X33 MOD HP® BATTERY modulear 5KB 10/15/20/30/40/45/60 kVA N.5- 50A 500V aR (14 x 51) N.5 - 50A 500V aR (14 x 51) Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013... - Page 78 1 x50mm² je Pol 40kVA 176A 2 x 35mm² je Pol 45kVA 198A 2 x 35mm² je Pol 60kVA 264A 2 x 50mm² je Pol Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
- Page 79 Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
- Page 80 Verwendung des Geräts, oder einer Verwendung entstehen, die nicht den in diesem Handbuch gegebenen Informationen entspricht. Eventuelle technische Aktualisierungen des Geräts verpflichten ALPHA TECHNOLOGIES nicht zur Aktualisierung der vorliegenden Publikation. Tri Power X33 Mod HP Manual | Rev 1.20 | © Alpha Technologies GmbH 2013...
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