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Alpha Technologies Tri Power X33 HIMOD HP User Manual

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tionen vorzunehmen, ohne Vorankündigung. Copyright © 2020 Alpha und Outback Energy GmbH. Alle Rechte vorbehalten.
Tri Power X33 HIMOD HP
USER MANUAL
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  • Page 1 Belgium | France Germany Spain | Africa M: service@alphatechnologies.de Die Firma Alpha Technologies GmbH behält sich das Recht vor, Änderungen an den hier enthaltenen Produkten und Informa- tionen vorzunehmen, ohne Vorankündigung. Copyright © 2020 Alpha und Outback Energy GmbH. Alle Rechte vorbehalten.
  • Page 2 HIMOD_HP_MANUAL_vers0116_E...
  • Page 3 The reproduction of any part of this manual, even if partial, is forbidden unless authorised by Alpha Technologies. For improvement purposes, Alpha Technologies reserves the right to modify in any moment and without any previous notice the product described in this document.

  • Page 4: Table Of Contents

    ONTENTS PRESENTATION X33 HIMOD HP 42 OWER UP TO ENERAL IEWS UPS P ODULAR OWER ABINET ODULAR ATTERY ABINET ODULAR POWERPLUS ABINET (CP) ONNECTIVITY ANEL OPERATING MODE UPS S ODULAR YSTEM ORMAL ATTERY UTOMATIC TATIC YPASS ANUAL YPASS UPS P ODULAR OWER ABINET...
  • Page 5 CONS AND SYMBOLS OAD LEVEL AND REDUNDANCY SYSTEM STATUS CTIVE TEXT AREAS AVIGATION YSTEM STATUS DISPLAY “S ” H YSTEM OMEPAGE “S ” YSTEM TATUS PAGE “C ” P ABINET “P ” P OWER ODULE “M ” P ONITORING “B ”...

  • Page 6: Presentation

    PRESENTATION X33 HIMOD HP 42 OWER UP TO The X33 HIMOD HP modular UPS has been designed using the latest state of the art technology to ensure maximum resilience and performance; additionally, the use of three level Neutral Point Clamped (NPC) inverter and Power Factor Corrected (PFC) input control ensures the highest levels of performance such as: ...

  • Page 7: General Views

    ENERAL IEWS Front view Back view Frame Handle with lock Door Back Panel HIMOD_HP_MANUAL_vers0116_E - 7 -...
  • Page 8 Top view Bottom view Top cable entry Fastening stands Bottom cable entry Handling wheels HIMOD_HP_MANUAL_vers0116_E - 8 -...

  • Page 9: Modular Ups Power Cabinet

    UPS P ODULAR OWER ABINET Front view - open door Back view - without back panel Power Module (PM) Connectivity Panel (CP) Bypass Module (BM) Auxiliary Signal Board (ASB) Manual Bypass Relay Slot HIMOD_HP_MANUAL_vers0116_E - 9 -...

  • Page 10: Modular Battery Cabinet

    ODULAR ATTERY ABINET Front view - open door Battery Unit Power Supply Unit (PSU) Battery Switch (SWBATT) Monitoring Unit (MU) HIMOD_HP_MANUAL_vers0116_E - 10 -...

  • Page 11: Modular Ups Powerplus Cabinet

    ODULAR OWER ABINET Front view - open door Back view - without back panel Power Module (PM) Battery Unit Bypass Module (BM) Connectivity Panel (CP) Manual Bypass switch (SWMB) Auxiliary Signal Board (ASB) Battery Switch (SWBATT) Relay Slot HIMOD_HP_MANUAL_vers0116_E - 11 -...

  • Page 12: Connectivity Panel (Cp)

    (CP) ONNECTIVITY ANEL Please unscrew the fastening knobs and remove the protection cover to access the components of the CP. Main Communication Unit (MCU) Monitoring Unit (MU) Communication Slots housing Power Supply Unit (PSU) expansion cards. A network connection port is located on one side of the The connection ports (SA ports) reserved to the display to enable the remote operation of the system.

  • Page 13: Operating Mode

    OPERATING MODE HP M UPS S IMOD ODULAR YSTEM The HIMOD HP UPS System is intended to ensure a perfect supply voltage for the equipment connected to it, both with and without a power supply network. Once connected and powered, the system generates an alternating sinusoidal voltage, with stable amplitude and frequency, regardless of surges and/or variations affecting the electric supply.

  • Page 14: Manual Bypass Mode

    ANUAL YPASS CAUTION: The SWMB disconnection switch installed on the HIMOD HP UPS Cabinet is not a maintenance bypass switch, therefore, there are dangerous voltages within the Cabinet, even if this disconnection switch is closed. CAUTION: Contact a service centre should any malfunctions be detected. Maintenance can be carried out only by skilled staff authorised by the manufacturer.
  • Page 15 A wring diagram of the HIMOD HP Power Cabinet is provided below. HIMOD_HP_MANUAL_vers0116_E - 15 -...

  • Page 16: Modular Battery Cabinet

    HIMOD HP B ATTERY ABINET The HIMOD HP Battery Cabinet consists of 9 shelves, each of which may contain 4 Battery Units (BU). The BU contains 10 of 12V battery packs (ref to “Modules and Units” chapter). The HIMOD HP Battery Cabinet has an electronic supervision system which, through voltage and current sampling, is able to measure the condition and any anomaly of each BU.

  • Page 17: Modular Ups Powerplus Cabinet

    ODULAR OWER ABINET The Modular PowerPlus Cabinet may contain up to 3 Power Modules (PM), 1 Bypass Module (BM) and 5 battery shelves. Each shelf may contain 4 Battery Units (BU). Each BU contains 10 of 12V batteries. Refer to “Modules and Units” chapter. PMs are UPSs connected in parallel in order to increase reliability in the supply of power to the load and the power available on output.
  • Page 18 A wring diagram of the HIMOD HP PowerPlus Cabinet is provided below. HIMOD_HP_MANUAL_vers0116_E - 18 -...

  • Page 19: Cabinet Installation

    CABINET INSTALLATION For the installation of the HIMOD HP PowerPlus Cabinet and the HIMOD HP Battery Cabinet please refer to the specific installation manual. MODULES AND UNITS INSTALLATION The cabinet consists of hot-swap modules and units which allow a quick maintenance and expandability of the system. The hot- swap parts are: ...

  • Page 20: Interface Panel

    Handles for inserting and extracting the cabinet Interface panel Holes for fastening the PM to the cabinet using the Switch Lock: rotating switch and mechanical specific screws lock of the PM to the cabinet NTERFACE PANEL Communication ports reserved to the PORT assistance PORT...

  • Page 21: Insertion / Extraction Procedure

    NSERTION EXTRACTION PROCEDURE The following operations can be performed only by skilled and specifically trained assistance staff. When the PM is not inserted, uncovered parts with dangerous voltage are present on the corresponding backplane. The PM, due to its weight, must be handled by at least two persons. Strictly comply with the instructions below following the listed sequence.

  • Page 22: Bypass Module (Bm)

    EXTRACTION Note: before extracting any PM, please ensure that the remaining PMs are capable to stand the whole load. To extract the PM from the cabinet, reverse the procedure described above. Briefly: Switch off the PM using the display Turn the Switch Lock 90 degrees anticlockwise to the open position Wait until the front LEDs are switched off.
  • Page 23 BACKFEED PROTECTION BM is equipped with an internal protection system which, if a backfeed is detected, it cuts the bypass line (through a metal cut-off device). In the event it cuts in, the load is in any case powered by the PM also during the battery operation. HIMOD HP Power Cabinet HIMOD HP PowerPlus Cabinet Handles for inserting and extracting the cabinet...

  • Page 24: Interface Panel

    NTERFACE PANEL Communication port reserved to the assistance PORT Bypass Ready (green colour) Anomaly (yellow colour) Bypass Working (green colour) Alarm (red colour) NSERTION EXTRACTION PROCEDURE The following operations can be performed only by skilled and specifically trained assistance staff. When the BM is not inserted, uncovered parts with dangerous voltage are present on the corresponding backplane.
  • Page 25 Caution: when the BM is not inserted, uncovered parts with dangerous voltage are present on the corresponding backplane. Therefore, in the case where a new BM is not immediately inserted, install the supplied protection cover using the dedicated screws. HIMOD_HP_MANUAL_vers0116_E - 25 -...
  • Page 26 INSERTION 1. If present, remove the protection cover and store it together with the fastening screws. 2. Check that the Switch Lock is in open position (see picture on the right). 3. Carefully insert the BM in the cabinet (requires two persons) and fasten it using the supplied screws, as shown in the picture.

  • Page 27: Monitoring Unit (Mu)

    (MU) ONITORING In the HIMOD HP Power Cabinet, the Monitoring Unit (MU) monitors the status of the internal and external disconnection switches, the status of the Power Supply Unit and the internal and external temperature values. In the HIMOD HP Battery Cabinet, the MU, further than monitoring the Power Supply Unit and the internal temperature values, supervises the status of each Battery Unit.

  • Page 28: Insertion / Extraction Procedure

    NSERTION EXTRACTION PROCEDURE The following operations can be performed only by skilled and specifically trained assistance staff. When the MU is not inserted, uncovered parts with dangerous voltage are present on the corresponding backplane. The MU is preinstalled by the manufacturer. Remove the MU only in case of maintenance or replacement. Strictly comply with the instructions below following the listed sequence.

  • Page 29: Power Supply Unit (Psu)

    (PSU) OWER UPPLY The Power Supply Unit (PSU) is a low voltage power supply, required for the operation of the electronics assigned to the monitoring of the Cabinet. In the HIMOD HP Power Cabinet the PSU powers the MCU, MU and ASB, while in the Battery Cabinet powers the MU the circuit for opening the SWBATT.

  • Page 30: Main Communication Unit (Mcu)

    (MCU) OMMUNICATION The Main Communication Unit (MCU) monitors the modules and units inserted in the HIMOD HP Power Cabinet and also all the other Cabinets in the system. The MCU is equipped with a 7” colour touch screen display which shows in an easy an intuitive way all the electric values and the system status.

  • Page 31: Insertion / Extraction Procedure

    NSERTION EXTRACTION PROCEDURE The following operations can be performed only by skilled and specifically trained assistance staff. When the BU is not inserted, uncovered parts with dangerous voltage are present on the corresponding backplane. Never touch the base of the BU near the connector: a dangerous voltage is present. Open the SWBATT battery disconnection switch of the Battery Cabinet prior to extraction or insertion of a BU.

  • Page 32: Battery Maintenance

    EXTRACTION PRIOR TO EXTRACTION OF A BU, OPEN THE SWBATT BATTERY DISCONNECTION SWITCH OF THE BATTERY CABINET! NOTE: when a BU is replaced, it is required to replace also the other BU of the same A or B string. To extract the BU from the cabinet, reverse the procedure described above. Briefly: Ensure that the SWBATT is open.

  • Page 33: Display

    DISPLAY VERVIEW Each HIMOD HP Power Cabinet is equipped with a touch screen display, through which is possible to:  display the system / cabinet / module status;  send switch on switch off / battery test / bypass operation commands; ...

  • Page 34: Icons And Symbols

    CONS AND SYMBOLS System input mains status % Battery charge gauge System output status % Load gauge phase 1 System automatic static bypass status % Load gauge phase 2 System battery status % Load gauge phase 3 Redundancy bar (see paragraph “Load System status level and redundancy system status”) In general, the colour and the shape of the icons provides an instant information on the status.

  • Page 35: Load Level And Redundancy System Status

    OAD LEVEL AND REDUNDANCY SYSTEM STATUS HIMOD HP display represent in the home page a graphic bar showing the load level and the system redundancy Load level: The bar is a comprehensive representation of the number of PM set including their status in function of load level, and operative conditions, as below shown: PM configured and necessary to PM configured but not necessary...

  • Page 36: Active Text Areas

    CTIVE TEXT AREAS Area of the display reserved to the textual description of the system status. Area of the display reserved to the textual description of the cabinet status. Area of the display reserved to the textual description of the module status. Area of the display reserved to the textual description of the alarm list.
  • Page 37 Menu expansion / reduction Tab keys (the menu reduces automatically after a few seconds). The menu may change basing on the pre-set access level. Expansion / reduction keys of the mains and battery detail sections. HIMOD_HP_MANUAL_vers0116_E - 37 -...

  • Page 38: System Status Display

    YSTEM STATUS DISPLAY EGEND OF THE USED SYMBOLS If present, it highlights the main elements which TOUCH can be selected from the screen. SWIPE Movement on the sliding graphical elements for LEFT-RIGHT the status switch from O to I. SWIPE Movement on the sliding graphical elements for RIGHT-LEFT the status switch from I to O.

  • Page 39: System Status Page

    “S ” YSTEM TATUS PAGE The four keys on the left, further than providing an instant information on the status of the cabinet through their colour allow to display detailed information on each single cabinet ("Cabinet" page). The ten keys in the middle, further than providing an instant information on the status of the battery cabinets, allow to display detailed information on each single battery cabinet.

  • Page 40: Power Module

    “P ” P OWER ODULE It allows the display of the main electric values of the selected module. By operating the left Tab menu, it is possible to display the input, battery, bypass line and output electric values measured in the module. HIMOD_HP_MANUAL_vers0116_E - 40 -...

  • Page 41: Monitoring Unit

    “M ” P ONITORING The Switches Status or the Sensor Status can be viewed in this page.  SWBYP = Bypass Switch (external);  SWIN = Input Switch (external);  SWBATT = Battery Switch (external);  SWOUT = Output Switch (external); ...

  • Page 42: Bypass Module

    “B ” P YPASS ODULE The frequency and voltage of each phase are displayed in the input values page. The bypass voltages and currents are displayed in the output values page. Under inverter mode operation, bypass currents are always nil, while the voltages on the bypass output are visible in any case. On the other hand, during the normal bypass operation and in presence of a load, the bypass currents are other than zero.

  • Page 43: Global System Information

    LOBAL SYSTEM INFORMATION The following information can be displayed:  Firmware version and network configuration (Sys)  Firmware version of the modules (FW);  Serial Number of the modules (SN). HIMOD_HP_MANUAL_vers0116_E - 43 -...

  • Page 44: Access Level Selection

    CCESS LEVEL SELECTION This page allows the selection of the privilege level for the access to the menus by the user. A safety password may be requested, based on the selected level. Expand the drop-down menu in the Home page and touch the access level selection icon. ...

  • Page 45: Commands

    OMMANDS CCESS TO THE OMMAND ANEL The “Power User” access level is required for accessing the Command Panel. From this page is possible to give switch on/off commands for the system or for the individual module. It is also possible to perform a Battery test and transfer the power cabinet to static bypass icon operation; the latter two actions are available only at system level.
  • Page 46 If one or more PMs are not ready, a warning message will be shown. Progress bar during a system start-up sequence. Operate the sliding switch from I to O to switch off the system. HIMOD_HP_MANUAL_vers0116_E - 46 -...

  • Page 47: Battery Test Command

    ATTERY EST COMMAND Operate the sliding switch from O to I to execute the battery test. The progress bar shows the progress of the battery test. ODULE N COMMAND Select the Power Module on which you want to operate. Operate the sliding switch from O to I or from I to O to switch on/off the single Power Module. HIMOD_HP_MANUAL_vers0116_E - 47 -...

  • Page 48: Data Export Commands

    ATA EXPORT COMMANDS From this page is possible to export system history log files to be analyzed from service department. Insert a USB memory key in the USB port on the side of the Main Communication Unit. Touch the "Export service files to USB" icon to download files. Please note that the operation could take several minutes. Wait until the download is complete before removing the USB memory key.

  • Page 49: Main Setup Page

    AIN SETUP PAGE The “Power User” access level is required for accessing the Main Setup. Language configuration. Date/hour, Country settings, system clock synchronization with a benchmark. Planned operation scheduling. E-mail service configuration. Network settings. General system settings (system name, etc.) HIMOD_HP_MANUAL_vers0116_E - 49 -...

  • Page 50: Language Configuration

    ANGUAGE CONFIGURATION Enables the language configuration of the menus. YSTEM CLOCK SETTING These pages allows the user to configure the date, the hour and the time zone of the system. LOCK SYNCHRONIZATION SETTINGS It’s possible the system regularly synchronize the system clock with the clock of a server. Specify the name of the NTP server and the update frequency.

  • Page 51: Scheduled Operation Setup

    CHEDULED OPERATION SETUP SCHEDULING ATTERY TEST This page allows to configure the scheduling of when automatic battery tests are to be performed. HIMOD_HP_MANUAL_vers0116_E - 51 -...

  • Page 52: E- Mail Configuration

    MAIL CONFIGURATION These pages enable the configuration of the SMTP transfer protocol (server name, domain, port, name and e-mail address of the sender, cryptography level). To change the fields, just touch the related text boxes and type the data using the touch keyboard. The Tab menu on the left allows to move in the pages dedicated to the configuration of the e-mail services.

  • Page 53: Network Settings

    ETWORK SETTINGS These pages allows to set the network connection. Hostname Is the system identification name Tcp/Ip protocol Allows to select the protocol settings UDP, HTTP Allows to set a password for the related ports. HIMOD_HP_MANUAL_vers0116_E - 53 -...

  • Page 54: General System Settings

    ENERAL SYSTEM SETTINGS YSTEM LABEL This page enables to set - in the specific text boxes - the system name, its location and the contact person. ASSWORD SETTING AND CHANGE Touch the user icon matching the access level for which it is intended to set or change the password and type/change the password.

  • Page 55: Display Settings

    ISPLAY SETTINGS This page allows to:  define the inactivity period after which the Home page is displayed;  activate the buzzer. HIMOD_HP_MANUAL_vers0116_E - 55 -...

  • Page 56: Technical Data Table

    TECHNICAL DATA TABLE MODEL HIMOD HP - from 42 to 294 kW INPUT Voltage [V] 380-400-415 Vac Three-Phase plus neutral Voltage tolerance [V] 240 to 480 Frequency tolerance [Hz] 40 to 72 Power factor THDI [%] < 2 BYPASS Cabinet type Power Cabinet PowerPlus Cabinet Nominal power [kW]...
  • Page 58 Belgium | France Germany Spain | Africa M: sales@alphatechnologies.de Alpha Technologies GmbH reserves the right to make changes to the products and information contained in this document without notice. Copyright © 2020 Alpha and Outback Energy GmbH. All Rights reserved.

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