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Siemens SIJECT15 Operation Manual

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SIJECT15/16
Operation Manual
Software Version 1
User Manual
06.2003 Edition
User Documentation

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   Summary of Contents for Siemens SIJECT15

  • Page 1 SIJECT15/16 Operation Manual Software Version 1 User Manual 06.2003 Edition User Documentation...
  • Page 3 SIJECT 15/16 Document Structure General Documentation: C t l Short SINUMERIK 802S Guide for Start-up User Manual: Operator Manual SINUMERIK 802S Operation Manual Technical Manual: Start-Up SINUMERIK 802S Start-up...
  • Page 5 SIJECT 15/16 Introduction Operation Manual Software Version 1 Operator panel keys User Manual SIJECT OP15B Screen Valid for Control System Software Version SIJECT 15/16 1.08 06.2003 Edition...
  • Page 7 07.2002 6AT1931-5AB41-0KA1 06.2003 Tested Siemens quality for software and training to Other functions which are not described in this Documentation can possibly also DIN ISO 9001, Reg. No. 2160-01 be performed on the control system. However, the customer is not entitled to demand these functions when new equipment is supplied or servicing is carried out.
  • Page 9: Table Of Contents

    Table of Content Introduction ....................1-1 Operating panel layout ................. 1-2 Overview of screens................1-4 Working process of injection molding machine........1-6 Operator panel keys ..................2-1 Liquid crystal display (LCD) ..............2-2 Soft keys....................2-3 Screen hot keys..................2-6 Manual Operating Keys................
  • Page 11: Introduction

    1 Introduction Contents Section Heading Page Operator panel layout Overview of screens Working process of injection molding machine SIJECT 15/16 Operation Manual June, 2003...
  • Page 12: Operating Panel Layout

    Introduction Operating panel layout Fig. 1-1 Operator panel layout SIJECT 15/16 Operation Manual June, 2003...
  • Page 13 Introduction Description of softkey area Explanation of the function of each softkey area is in Table 1-1. Table 1-1 Description of softkey area Operating area Key numbers Meaning Display different control screens. Liquid crystal display Call selected pictures from different screens. 5 keys Soft keys Press each key and corresponding screen will be...
  • Page 14: Overview Of Screens

    Introduction Overview of screens Hot key screen These screens are configured in different nested level. For instance, the structure Service screen is designed in multistage structure, It is oriented to the OEM-customer. Therefor it comprises the most important function parameters for OEMs. Altogether nine different screens can be displayed.
  • Page 15: Siject

    Introduction Screen structure of manual operating keys The screen structure here is relative simple in comparison with hot key screen structure. It has only one level, and only the screens of core 1 in/out and core2 in/out have the 2 level, that is, they are used for core 3 function.
  • Page 16: Working Process Of Injection Molding Machine

    Introduction Working process of injection molding machine General The most important components in the injection molding machine are: Injection unit — Mold close unit — Electrical and hydraulic control — Fig. 1-2 Injection molding machine SIJECT 15/16 Siject 15/16 is a compact control system. It can be widely used to control injection molding machine from low end to middle and high end customer.
  • Page 17 Introduction Time-full auto Cycle start Cycle end Full auto Sensor-full auto Ejector Counter retract end? arrive Safety door close Semi auto Ejector Core 1 in auto- Cycle key retract? start Close mold Core 2 in Ejector retract Stay time Shake Core3 in times arrive?
  • Page 19: Operator Panel Keys

    2 Operator panel keys Contents Section Heading Page Liquid crystal display Soft keys Screen hot keys Manual operating keys Number keys 2-11 Cursor keys 2-11 Operating mode keys 2-12 Motor keys and heater keys 2-14 SIJECT 15/16 Operator manual June, 2003...
  • Page 20: Liquid Crystal Display (lcd)

    Operator panel keys Liquid crystal display (LCD) General The LCD display with CCFL back-light has a good performance to display: Alarms — Recipe data — Customer specific picture — Operation status — Performance The LCD has the following characteristics: 320x240 pixel —...
  • Page 21: Soft Keys

    Operator panel keys Soft keys General Users can press softkey to complete different operation as well as to enter other screens. Softkey F1: Softkey F1 Operation path and function :OEM( Original Equipment Manufacturer ) “ ” ——》 specific picture “ ”...
  • Page 22 Operator panel keys Softkey F2 Operation path and function “PLC version” ——》 ——》”PLC version”: display PLC version of MMC card. “Force output” ——》”Force output”: force output. ——》 :Pump combination “ ” ——》 ——》 Softkey F3: Softkey F3 Operation path and function “Manual lubrication”...
  • Page 23 Operator panel keys Softkey F4 Operation path and function “ ” ——》 :decrease screen brightness “ - ” ——》 ——》- :reduce limit value :load program from MMC card。 “ ” ——》 ——》 :temperature setting “ ” ——》 ——》 Softkey F5: Softkey F5 Operation path and function “...
  • Page 24: Screen Hot Keys

    Operator panel keys Screen hot keys General Press each key and corresponding screen will be displayed. If the screen has more than one layer, use the soft keys of page down to go to the next layer. Press the page up key at right to go back to the previous screen.
  • Page 25 Operator panel keys Load/save key Press this key to enter Load/save screen. Mold recipe data can be saved into CI/MMC, and saved mold recipe data can be loaded from CI/MMC. Data key Press this key to enter Data screen. You can review the production data of last 10 injection cycles, including the position and time of each activity, such as injection number, the position of mold open end point, injection start point, injection end point, pressure hold end point, charging end...
  • Page 26: Manual Operating Keys

    Operator panel keys Manual Operating Keys General All the manual keys described below can function only after the Manual mode and Mold adjustment is running. Mold key Press the middle Mold key to enter Mold screen. Input corresponding parameter (Position, pressure, flow and protecting time) for each step.
  • Page 27 Operator panel keys Injection key Press the middle Injection key to enter Injection screen. Input corresponding parameter (pressure, position, flow and total injection time) for injection. Machine will inject once if you press the left key. Keep pressing the left key, the machine will come into pressure holding status automatically after injection is finished.
  • Page 28 Operator panel keys Core 2 key Press the middle Core 2 key to enter Core 2 screen. Input corresponding parameter for core 2, such as position, pressure, flow, time and counting. Keep pressing the left key to let core 2 in. Keep pressing the right key to let core 2 out.
  • Page 29: Number Keys

    Operator panel keys Number Keys General The number keys comprise 0~9 numbers, decimal and Cancel key. They are used to set the recipe data. Cursor Keys General The cursor keys are consisted of Cursor left, Cursor right, Cursor up, Cursor down and the ENTER key, and Acknowledge key “ACK key” When alarm appears and the system message displays on the screen, press the “ACK”...
  • Page 30: Operating Mode Keys

    Operator panel keys Operating mode keys General You can start the machine in different mode: Semi-Auto mode, Timer- Full-Auto mode, Sensor-Full-Auto mode, Manual mode and Mold adjustment mode. When machine starts for the first time, select Semi-Auto mode, Timer- Full-Auto mode, Sensor-Full-Auto mode. The function is actuated only after the Run key is pressed, and the safety door opens hereafter.
  • Page 31 Operator panel keys During this process, when a cycle is finished, the sensor will check whether the product has fallen down. If it is OK, the next cycle will run successfully. Otherwise, alarm is on and the machine will stop. Lubrication can be done automatically if the machine has run more times than the lubrication counter setting number.
  • Page 32 Operator panel keys Stop key is to stop Semi-Auto mode / Timer-Full-Auto mode / Sensor- Full-Auto mode. 2-14 SIJECT 15/16 Operation Manual June, 2003...
  • Page 33: Motor Keys And Heater Keys

    Operator panel keys Motor keys and Heater keys General The following two sets buttons are used to control the motor and heater. Motor key Push the left key to start the motor. The motor will be actuated in star mode at the beginning, after the delay time it will switch to triangle mode. Push the right key to stop the motor.
  • Page 35: Siject Op15b Screen

    3 SIJECT OP15B Screens Contents Section Heading Page Hot key screen 3.1.1 Information screen 3.1.2 Monitoring screen 3-12 3.1.3. Alarm screen 3-14 3.1.4 Temperature screen 3-16 3.1.5 Timer screen 3-17 3.1.6 Counter screen 3-19 3.1.7 Function screen 3-20 3.1.8 Save/load screen 3-22 3.1.9 Data screen...
  • Page 36: Hot Key Screens

    SIJECT OP15B Screens Hot key Screens Startup information Power on the control system. After power-on, the customer specific picture (CSP) will be displayed for 3 seconds. After CSP screen, the SIJECT-OP15B Information screen will be displayed for 3 seconds. On this information screen, the PLC version, OP and CI version will be displayed.
  • Page 37: Information Screen

    SIJECT OP15B Screens Fig 3-3 Monitoring screen Screen description There are 3 screen fields on SIJECT OP15B monitoring screen: • Status indicators • Displaying field • Soft key block Status indicators: Table 3-1 Description of Status Indicators Element Indicator Meaning (1)...
  • Page 38: Counter Screen

    SIJECT OP15B Screens Element Indicator Meaning Timing screen: Display every set value and actual value of timing. Counter screen: Display the set value of part count, and the actual production quantity of this power on. Function screen: Select language, adjust the brightness and set the back light function.
  • Page 39 SIJECT OP15B Screens Element Indicator Meaning Mold adjustment screen: Select manual mode or auto mode, and set process parameters. (2) Manual mode status: Current status Users can carry out every action manually under this mode. Semi-auto mode status: The machine can complete one process cycle under this mode.
  • Page 40 SIJECT OP15B Screens Element Indicator Meaning (8) Injection status: Screw is forbidden to be started if barrel temperature has not reached the set value, and this indicator is flashing. When the temperature reaches the set value, it will stop flashing. (9)...
  • Page 41 SIJECT OP15B Screens Displaying field: when one small square indicator becomes light on, it means the (1) machine is working at the indicated step. when a parameter block is not backlighting, it means this block (2) is allowed to be set; if a block is backlighting, then this block is parameter displaying.
  • Page 42 SIJECT OP15B Screens Soft key block: Table 3-2 Description of soft key block Element Symbol Meaning Soft key F1 Used as event record information, (1) OEM picture, and function selection. Soft key F2 When there is a second screen, this (2)...
  • Page 43: Information Screen

    SIJECT OP15B Screens 3.1.1 Information Screen Fig. 3-4 Information screen 1 Fig. 3-5 Information screen 1.1 --- OEM picture SIJECT 15/16 Operation Manual...
  • Page 44 SIJECT OP15B Screens Fig. 3-6 Information screen 1.2 --- Digit inputs Fig. 3-7 Information screen 1.3 --- Digit outputs Fig. 3-8 Information screen 2 3-10 SIJECT 15/16 Operation Manual June, 2003...
  • Page 45 See Fig 3-4, Information screen 1. Press soft key F1 and OEM customer specific picture will display. See Fig 3-5, Information screen 1.1 --- OEM picture. Siemens can realize specific requirements if customers have any, such as displaying company name, address, symbol, etc.
  • Page 46: Monitoring Screen

    SIJECT OP15B Screens 3.1.2 Monitoring screen Fig 3-9 Monitoring screen 1 Fig 3-10 Monitoring screen 1.1– event record 3-12 SIJECT 15/16 Operation Manual June, 2003...
  • Page 47 SIJECT OP15B Screens Fig 3-11 Monitoring screen 1.2 – purge screen Operating sequences Press Monitoring key to enter Monitoring screen where current system pressure and flow of the machine can be monitored. The real time status of the machine is also displayed, such as mold open/close, injection and core in/out, etc.
  • Page 48: Alarm Screen 1

    SIJECT OP15B Screens 3.1.3 Alarm screen Fig 3-12 Alarm screen 1 Fig 3-13 Alarm screen 1.1 – event record screen 3-14 SIJECT 15/16 Operation Manual June, 2003...
  • Page 49 SIJECT OP15B Screens Fig 3-14 Alarm screen 2 - continued Operating sequences Press alarm key to enter the alarm screen, altogether 32 alarms are displayed here. See Fig 3-12 Alarm screen 1 and Fig 3-14 Alarm screen 2 – continued. When an alarm appears, the alarm indicator ⑩ (see Table 3-1) is flashing to inform the user to check the alarm screen.
  • Page 50: Temperature Screen

    SIJECT OP15B Screens 3.1.4 Temperature screen Fig 3-15 Temperature screen 1 Operating sequences Press this key to enter the Temperature screen 1. See Fig 3-15, Temperature screen 1. This screen is used for SIJECT 15 with 5 temperature channels for barrel and 1 channel for oil temperature.
  • Page 51: Timer Screen 1

    SIJECT OP15B Screens 3.1.5 Timer screen Fig 3-16 Timer screen 1 Operating sequences Press this key to enter the timer screen 1. See Fig 3-16 Timer screen 1. On this screen, the working time for every action and the delay time for action switch, as well as protection time for charging can be set.
  • Page 52 SIJECT OP15B Screens Mold open time (TmMldOpn) - The total time for mold open, which is monitoring time. There is event message if the setting time is exceeded. Carriage advance time (TmCarAdv) - The total time for carriage advance, which is monitoring time. There is event message if the setting time is exceeded.
  • Page 53: Counter Screen

    SIJECT OP15B Screens 3.1.6 Counter screen Fig 3-17 Counter screen Operating sequences Press this key to enter the counter screen. See Fig 3-17 Counter screen. Part count and part numbers for each mold can be set on this screen. Part counter (Part Count) - Set the production quantity. Part numbers for each mold (Part Nr/Mld) -...
  • Page 54: Function Screen

    SIJECT OP15B Screens 3.1.7 Function screen Fig 3-18 Function screen Operating sequences Press this key to enter the function screen, see Fig 3-18, Function screen. On this screen, users can set the robot operation, back light function, and language (English/Chinese). Robot -...
  • Page 55 SIJECT OP15B Screens Brightness adjust Press softkey F3 key and the system displays the message “Type password”. Press “Enter” key and return to function screen. Then, press softkey F3 again, and the screen brightness is increasing. On the contrary, press F4 , the screen will become darker.
  • Page 56: Save/load Screen

    SIJECT OP15B Screens 3.1.8 Save/load screen Fig 3-19 Save/load screen Operating sequences Press this key to enter the Save/load screen. See Fig 3-19, Save/load screen. Here, users can select save/load medium and set the recipe number. Save/load Medium - recipes can be saved/loaded to/from CI board or MMC card.
  • Page 57 SIJECT OP15B Screens 3. Press soft key F3 to do the saving. The system will display “success” when saving operation is finished. 4. Press to acknowledge it. SIJECT 15/16 Operation Manual 3-23...
  • Page 58: Data Screen

    SIJECT OP15B Screens 3.1.9 Data screen Fig 3-20 Data screen 1 Fig 3-21 Data screen 2 Operating sequences Press this key to enter the Data screen 1, and press page down key F2 on this screen to enter the Data screen 2. See Fig 3-20 Data screen 1 and Fig 3-21 Data screen 2.
  • Page 59 SIJECT OP15B Screens Injection end (InjEnd) -End position of injection, in mm. Holding end (HldEnd) -End position of pressure holding, in mm. Charging end (ChaEnd) -End position of charging, in mm. Ejector advance end (EjeEnd) -End position of ejector advance, in Mold protection time (MProTm) -...
  • Page 60: Service Screen

    SIJECT OP15B Screens 3.1.10 Service screen Fig 3-22 Service screen 1 – parameter setting Operating sequences Press this key to enter the service screen. See Fig 3-22 Service screen 1 --- parameter setting. On service screen, input password 2 (2000) before any parameter setting.
  • Page 61 SIJECT OP15B Screens Motor shut-down when alarm occurs (Motor Shut) - When there is alarm, the time passing by from alarm occurring to motor shut. Range: 30~999s. Heat off when alarm occurs (Heat Off) - Select Heat On or Heat Off when there is alarm.
  • Page 62 SIJECT OP15B Screens Linear Scale mold: Switch --- Proximity switch signal. When mold close is at position, the box will backlight, showing the reference point of linear scale. Reference point --- setting value. Mold lock end should be the reference of linear scale.
  • Page 63 SIJECT OP15B Screens Fig 3-24 Service screen 1.1 – password setting Password setting Press soft key F3 to enter the password setting screen. See Fig 3- 24 Service screen 1.1 --- password setting, and password can be set or changed here. Upper: Higher password --- the highest level.
  • Page 64 SIJECT OP15B Screens Fig 3-25 Service screen 1.2 --- Save/load screen Operating sequences Press softkey F4 to enter save/load screen. The PLC/menus/CSP can be saved/loaded to/from MMC. Program types --- User can select PLC, menus or CSP. MMC PLC version --- displayed value. Press softkey F2 “PLC version” to show the PLC version in MMC.
  • Page 65 SIJECT OP15B Screens Fig 3-26 Service screen 1.3 – Proportional valve adjustment Operating sequences Press softkey F5 to enter proportional valve adjustment screen. See Fig. 3-26 Service Screen 1.3 --- proportional valve adjustment. Proportional valve can be adjusted here, and you can test pressure, flow and back-pressure in force output mode.
  • Page 66 SIJECT OP15B Screens Secondly, select valve type, such as pressure valve; then select valve limit, such as maximum: Choose “Max.” in valve limit, and change its value by softkey: 1. Use cursor key to enter valve adjustment selection; 2. Press selection key , and cursor moves to left;...
  • Page 67 SIJECT OP15B Screens Fig 3-27 Service screen 2.1 – pumps setting On service screen 1, press softkey F2 to enter service screen 2 -- Pumps setting - linear scale setting. Then, press softkey F2 to enter pump combination setting screen. See Fig. 3-27 Service Screen 2.1 --- pump combination setting.
  • Page 68 SIJECT OP15B Screens Fig 3-28 Service screen 2.2 – lubrication picture Operating sequences On service screen 1, press softkey F2 to enter service screen 2 -- - linear scale setting. Then press softkey F3 to enter lubrication setting screen. See Fig. 3-28 Service Screen 2.2 --- lubrication picture. Lubrication time and lubrication count can be set here.
  • Page 69 SIJECT OP15B Screens Fig 3-29 Service screen 2.3 – temperature setting Temperature setting On service screen 1, press softkey F2 to enter service screen 2 -- - linear scale setting. Then, press softkey F4 so as to enter temperature setting screen. Temperature channel can be set from 1 to 5, and temperature can be set accordingly.
  • Page 70 SIJECT OP15B Screens Fig. 3-30 Service screen 2.4 – Ramp setting Operating Sequences On service screen 1, press softkey F2 to enter Service screen 2 - RAMP -- linear scale setting. Then, press softkey F5 to enter ramp setting screen. See Fig. 3-30 Service Screen 2.4 --- setting ramp data. The ramp data for every movement can be set accordingly.
  • Page 71 SIJECT OP15B Screens range is from 0 to 99. The values should be the differences for pressure and flow between every two PLC cycles when there is action switch: Core 1 --- it is the ramp for core 1 in/out: set pressure and flow for each, and the range is from 0 to 99.
  • Page 72: Manual Operation Screen

    SIJECT OP15B Screens Manual operation screen 3.2.1 Mold open/close screen Fig 3-31 Mold open/close screen Operating sequences Press Mold open/close key to enter the screen. See Fig 3-31. Four status of mold close are displayed on the screen: slow, fast, protection with low pressure, lock mold with high pressure.
  • Page 73 SIJECT OP15B Screens Fast mold open (MldOpn 2) -set the position, pressure and flow of fast mold open. Slow mold open (MldOpn 3) -set the position, pressure and flow of slow mold open. Mold open tolorence (MldOpnTol) -set the allowed tolorence of mold open end position.
  • Page 74: Ejector Screen

    SIJECT OP15B Screens 3.2.2 Ejector screen Fig 3-32 Ejector screen Operating sequences Press the middle key to enter the ejector screen. See Fig 3-32. Four status of the ejector advance / retract are displayed on the screen: ejector advance 1, ejector advance 2, ejector retract 1 and ejector retract All related parameters can be set here, including position, pressure, flow and counter.
  • Page 75 SIJECT OP15B Screens then advances again. It advances and retracts according to the set numbers. Vibration mode: ejector advances and retracts to the set position, then advances again. It advances and retracts according to the set numbers. If this item is deselected, that means this machine does not use ejector.
  • Page 76: Carriage Screen

    SIJECT OP15B Screens 3.2.3 Carriage Screen Fig 3-33 Carriage screen Operating sequences Press the middle key to enter the carriage screen. See Fig 3-33. The status of carriage advance and retract is displayed here, also the mode of feeding. Carriage advance (CarAdv) - set the pressure and flow of carriage advance.
  • Page 77: Injection Screen

    SIJECT OP15B Screens 3.2.4 Injection screen Fig 3-34 Injection screen Operating sequences Press Injection key to enter the injection screen. See Fig 3-34. The system offers four Injection modes and three Pressure holding modes, and the transition between injection and pressure holding can be selected.
  • Page 78 SIJECT OP15B Screens Note: There are three transition modes between injection and pressure holding. If Position mode is selected, then the set time is monitoring time. The alarm is warning when the time is exceeded. If Time mode is selected, then the set time is control time. The set position value is invalid.
  • Page 79: Charging Screen

    SIJECT OP15B Screens 3.2.5 Charging screen Fig 3-35 Charging screen Operating sequences Press the Charging key to enter the charging screen. See Fig 3-35. Four charging statuses are provided on the screen, and related parameters can be set here, including position, pressure and flow. In addition, backpressure can be selected to set the pressure.
  • Page 80 SIJECT OP15B Screens Screw rotation speed (ScwRmp) - display the actual screw rotation speed. In manual mode, press charging key to begin charging. Release the the key , and the charging will stop. 3-46 SIJECT 15/16 Operation Manual June, 2003...
  • Page 81: Core1 Screen

    SIJECT OP15B Screens 3.2.6 Core 1 screen Fig 3-36 Core 1 in/out --- screen 1 Operating sequences Press the Core 1 key to enter Core 1 screen. See Fig 3-36. The screen displays the core 1 in/out status, and the related parameters can be set here, including the position, pressure, flow, time and counter.
  • Page 82 SIJECT OP15B Screens Mold position (MldPos) - display the current position of mold. Press Manual Core 1 in key to do core in manually, and press Manual Core 1 out key to do core out. Fig 3-37 Core 1 in/out --- screen 2 On Core 1 screen 1 (see Fig 3-36), press softkey F5 to enter Core 1 screen 2.
  • Page 83 SIJECT OP15B Screens Core in position (CorInPos) - set the position to do core in. The core in can be at the start of mold close, during mold close, or at the end of mold close. Core out position (CorOutPos) - set the position to do core out. The core out can be at the start of mold close, during mold close, or at the end of mold close.
  • Page 84: Core 2 Screen

    SIJECT OP15B Screens 3.2.7 Core 2 screen Fig 3-38 Core 2 in/out --- screen 1 Operating sequences Press the Core 2 key to enter Core 2 screen. See Fig 3-38. The screen displays the core 2 in/out status, and the related parameters can be set here, including the position, pressure, flow, time and counter.
  • Page 85 SIJECT OP15B Screens Mold position (MldPos) - display the current position of mold. Press Manual Core 2 in key to do core in manually, and press Manual Core 2 out key to do core out. Fig 3-39 Core 2 in/out --- screen 2 On Core 2 screen 1 (see Fig 3-38), press softkey F5 to enter Core 2 screen 2.
  • Page 86: Air Blow Screen

    SIJECT OP15B Screens 3.2.8 Air blow screen Fig 3-40 Air blow screen Operating sequences Press the air blow key to enter the air blow screen. See Fig 3-40. The screen displays two statuses: Air blow 1 and Air blow 2. When the mold reaches the position, air can blow by the set time.
  • Page 87: Mold Adjustment Screen

    SIJECT OP15B Screens 3.2.9 Mold adjustment screen Fig 3-41 Mold adjustment screen Operating sequences Press the mold adjustment key to enter the mold adjustment screen. Press Mold adjustment mode key on the operator panal to make the machine at mold adjustment status. The indicators ② on the screen (see table 3-1) is flashing to inform users that the machine is under adjustment.
  • Page 88 SIJECT OP15B Screens Injection during mold adjustment (Inject) - in mold adjustment mode, set the pressure and flow during injection. Suck back during mold adjustment (SuckBck) - in mold adjustment mode, set the pressure and flow during suck back (decompression). Charging during mold adjustment (Charge) -...
  • Page 89 Suggestions SIEMENS NUMERIC CONTROL LTD., NANJING, CHINA Corrections For Publication/Manual: R&D Division No.18, Siemens Road, Jiangning Development Zone SIJECT 15/16 Operation Manual 211100 Nanjing Software Version 1 People Republic of China User Documentation From User Manual Name Order No.: 6AT1931-5AB41-0KA1 Edition: 06.2003...

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