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HUSSONG MANUFACTURING CO., INC.
CALLAWAY 50
Model #CLW-50
Direct Vent Gas Fireplace
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
Hussong Mfg. Co., Inc. • CLW-50
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATION AND
OPERATION MANUAL
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
Report No: 0216GF054S • Rev. 1, March 2018
may
be
installed
permanently
located,
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
in
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Related Manuals for kozy heat CALLAWAY 50
Summary of Contents for kozy heat CALLAWAY 50
- Page 1 INSTALLATION AND OPERATION MANUAL HUSSONG MANUFACTURING CO., INC. CALLAWAY 50 Model #CLW-50 Direct Vent Gas Fireplace English and French installation manuals are available through your local dealer. Visit our website www.kozyheat.com. Les manuels d’installation en français et en anglais sont disponibles chez votre détaillant local.
- Page 3 CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packaging.
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Page 5: Table Of Contents
7.3 Use of Elbows ....................22 7.4 Vent Restriction ..................22 LIMITED WARRANTY ..............50 7.5 Vent Installation ................... 23 LIFETIME WARRANTY ..............52 #CLW-50 R.1 March 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS 5... -
Page 7: Introduction
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. #CLW-50 R.1 March 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7... -
Page 8: Specifications
When the appliance is installed at elevations above 4,500 ft (1,372 m), the certified high altitude rating shall be reduced at the rate of 4% for each additional 1,000 ft (305 m).v 8 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-50 R.1 March 2018... -
Page 9: Appliance Dimensions
” ⁄ (108mm) ELECTRICAL ” ⁄ (130mm) ” ACCESS (250mm) ½ ½ ⁄ ” ” ” GAS LINE (68mm) (1512mm) (140mm) HOLE Figure 2.1, CLW-50 Dimensions #CLW-50 R.1 March 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 9... -
Page 10: Barrier Dimensions
Rectangle Surround (1 piece) Rectangle Surround (4 piece) CW50-RS CW50-RS4 ⁄ 65” ” (1651mm) (1503mm) ¼ ” ⁄ ” (539mm) (573mm) Gallery Surround Forged Surround CW50-GS CW50-FS 10 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-50 R.1 March 2018... -
Page 11: Framing
WARNING: The top stand-offs brackets provide the required minimum clearance to the header. The clearance to header must be maintained. Figure 3.1, Stand-off Assembly and Installation #CLW-50 R.1 March 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 11... -
Page 12: Clearances To Combustibles
(1638mm) TYPICAL CORNER INSTALLATION ⁄ ” (657mm) ⁄ ” (1357mm) ⁄ ” ½ ” (2714mm) (1638mm) ⁄ ” 3” (1919mm) (76mm) Figure 3.2, Clearance to Combustibles 12 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-50 R.1 March 2018... -
Page 13: Wall Enclosure Rough Opening
Framing dimensions should allow for wall covering thickness components packet). and fireplace facing materials. Adjust rough opening size as ½ ” (1130mm) 48” (1219mm) ½ ” (1638mm) 22” (559mm) Figure 3.3, Framing Dimensions #CLW-50 R.1 March 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 13... -
Page 14: Floor Support And Protection
48” (1219mm) can be capped off or recessed. ½ ” (1130mm) 48” (1219mm) ½ ” (1638mm) 22” (559mm) Figure 3.4, Recess Framing 14 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-50 R.1 March 2018... -
Page 15: Vent Termination Framing
(559mm) requirements. Kozy Heat’s #800-WPT series, or wall thimble products that comply with the required 3 in (76 mm) top clearance to combustibles, must be installed for all horizontal vent runs that pass through interior or... -
Page 16: Facing And Finishing
AS SHIPPED TOP VIEW FRONT VIEW FRAMING STUD 2½” STAND-OFF FLANGE NAILING FLANGE (64mm) CLEARANCE FRAMING STUD NAILING FLANGE Figure 4.1, Nailing Flange Installation 16 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-50 R.1 March 2018... -
Page 17: Facing And Finishing Requirements
” STEEL ½ TRIM ” FRAMING (698mm) ½ ” (545mm) 18” (457mm) 48” (1219mm) FINISHING EDGE 48” (1219mm) COMBUSTIBLE FLOORING Figure 4.2, Mantel Requirements #CLW-50 R.1 March 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 17... - Page 18 LOWER COVER PANEL COMBUSTIBLE MATERIAL ALLOWED NO SCREWS ALLOWED ABOVE FRAMING ¾” BOTTOM (19mm) ¾ ” ½ ” (19mm) (267mm) Figure 4.4, Minimum Non-Combustible Finishing Dimensions 18 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-50 R.1 March 2018...
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Page 19: Gas Line Connection
Fuel Minimum Pressure Maximum Pressure Natural Gas 5” WC (1.25 kPa) 10.5” WC (2.62 kPa) Propane 12” WC (2.99 kPa) 13” WC (3.24 kPa) #CLW-50 R.1 March 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces GAS LINE CONNECTION 19... -
Page 20: Termination Locations
Over 12/12 to 14/12 1.52 Over 14/12 to 16/12 1.83 Over 16/12 to 18/12 2.13 Over 18/12 to 20/12 2.27 Over 20/12 to 21/12 2.44 20 TERMINATION LOCATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-50 R.1 March 2018... -
Page 21: Minimum Termination Clearances
Manufacturing Co., Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings, or vinyl ventilated/ unventilated soffits. #CLW-50 R.1 March 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TERMINATION LOCATIONS 21... -
Page 22: Venting
8” (203mm) air intake co-axial vent pipe system. This appliance is fuel quality, venting configuration, and other factors. To achieve approved for use with Kozy Heat 5” (127mm) x 8” (177mm) #800 desirable flame appearance, the vent exhaust may be restricted by Series Flexible Direct Vent System (horizontal terminations only). -
Page 23: Vent Installation
Minimum/ Maximum Vertical Venting: 45° vertical elbow + 3’ (914mm) minimum vertical length / 50’ (15.24m) maximum vertical length + termination cap 50’ (15.24m) 3’ (914mm) #CLW-50 R.1 March 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 23... -
Page 24: Horizontal Venting
6” (152mm) Minimum/ Maximum Horizontal Terminations: 45° horizontal elbow + 6” (152mm) minimum horizontal / 24” (609mm) maximum horizontal + termination cap Figure 7.2, Combination Venting 24 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-50 R.1 March 2018... -
Page 25: Combination Venting
7.6 m 25 ft 7.6 m 50 ft 15.2 m Maximum number of elbows: 5 20’ (7.32m) 6” (152mm) 24” (610mm) Vent Pipe Figure 7.3, Combination Venting #CLW-50 R.1 March 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 25... - Page 26 NOTE: More vertical length can be used before the reducer but no more than 4’ (1219mm) horizontal length of the 4” x 6-5/8” can be used. 48” (1219mm) 6” (152mm) 24” (610mm) Vent Pipe 26 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-50 R.1 March 2018...
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Page 27: 800-2 Series Direct Vent Termination Kit(S)
8” pipe on fireplace or extension kit (not shown) Wall Pass-Through Figure 7.4, Installation and Assembly of #800-2 Series (Vent Heat Shield Assembly not shown for clarity purposes only) #CLW-50 R.1 March 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 27... -
Page 28: Horizontal Heat Shield Installation
(provided). The 1 in (25 mm) vent stand-off tab will rest on top of the vent pipe. VENT STAND-OFF ATTACHMENT SCREWS Figure 7.5, Installed Heat Shield Assembly 28 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-50 R.1 March 2018... -
Page 29: Fireplace Setup
Secure with (4) truss head screws (provided). Reinstall safety barrier. (2) TRUSS HEAD SCREWS - LEFT SIDE MOUTNING NUTS Figure 8.2, Surround Installation #CLW-50 R.1 March 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SETUP 29... -
Page 30: Burner/Perimeter Media Installation
BURNER MEDIA INSTALLATION - INSTALL AN EVEN LAYER ACROSS THE WHOLE BURNER PERIMETER MEDIA INSTALLATION - INSTALL AN EVEN LAYER ACROSS THE FRONT AND REAR PERIMETER Figure 8.3, Media Installation 30 FIREPLACE SETUP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-50 R.1 March 2018... -
Page 31: Control Board Removal And Installation
11. Turn the manual valve counterclockwise to the ON position. 12. Reconnect electrical power. 13. Verify proper media placement, operation of fireplace, and any electrical components. Figure 8.4, Control Board Removal and Installation #CLW-50 R.1 March 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SETUP 31... -
Page 32: Electrical Information
National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. Figure 9.1, Wiring Schematics 32 ELECTRICAL INFORMATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-50 R.1 March 2018... -
Page 33: Light Kit (Optional)
Locate the wiring previously fed through the light kit holes below the firebox. Figure 9.2, Light Kit Wiring Plug the red male quick connect terminals (single pair of wires) #CLW-50 R.1 March 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ELECTRICAL INFORMATION... -
Page 34: Operating Instructions
This fireplace may produce noises of varying degree as it heats and cools due to metal expansion and contraction. This is normal, and does not affect the performance or longevity of the fireplace. 34 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-50 R.1 March 2018... -
Page 35: Setup Proflame
Turn the main burner OFF by setting the ON/OFF switch in the OFF position. The pilot will remain lit even if burner is turned off, provided CPI mode is turned on. #CLW-50 R.1 March 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 35... -
Page 36: Ifc Module Ignition Sequence
Red LED Indicator will blink (3) times in intervals. • Verify gas is turned on. • Verify sensor is not shorted. • Follow Section 10.2 Initialize the Control System. 36 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-50 R.1 March 2018... -
Page 37: Remote Control Operation
LCD screen. Simultaneously press the mode key and the up arrow key to activate or deactivate this function. #CLW-50 R.1 March 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 37... -
Page 38: Room Thermostat
‘ON’ or ‘OFF’ . Verify all (3) AAA batteries are installed in the remote control. Remove (1) AAA battery. 38 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-50 R.1 March 2018... - Page 39 A single ‘beep’ will confirm reception of the command. 10.8.9.1 Deactivate Light Kit Modulation Verify all (3) AAA batteries are installed in the remote control battery bay. Remove (1) AAA battery. #CLW-50 R.1 March 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 39...
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Page 40: Adjustment
(.27 - .95 kPa) (.72 - 2.74 kPa) inlet pressure tap (A) to verify the tap is completely sealed. Manometer should read no pressure. Figure 11.1, Pressure Check Taps 40 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-50 R.1 March 2018... -
Page 41: Burner Flame Adjustments
Loosen screw on venturi and adjust as necessary. Re-tighten screw. Reinstall all components previously removed. SHORT, BLUE FLAMES LIFTING (GHOSTING) FLAMES Figure 11.3, Flame Appearance and Characteristics BURNER VENTURI Figure 11.2, Burner Venturi #CLW-50 R.1 March 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 41... - Page 42 (127 mm) exhaust pipe. Make necessary modifications to achieve desired flame appearance. Insert restrictor plate into the 5in (127 mm) exhaust pipe with the tabs pointing towards the ceiling. Reinstall all components previously removed. 42 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-50 R.1 March 2018...
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Page 43: Troubleshooting
Remote control not working Replace batteries. properly No call for heat Verify remote control is powered ON and thermostat operation is turned OFF. #CLW-50 R.1 March 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING 43... - Page 44 Reprogram remote control to IFC module. remote control and IFC module A maximum number of failed Reset IFC module. ignitions or flame restorations has been reached 44 TROUBLESHOOTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-50 R.1 March 2018...
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Page 45: Maintenance
Qualified Service Person Performed by: Annually Frequency: Action: • Examination of the vent system is required. • The flow of combustion and ventilation air must not be obstructed. #CLW-50 R.1 March 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces MAINTENANCE 45... -
Page 46: Burner And Pilot System
Figure 13.2, Pilot and Burner Correct Flame Appearance safety system. It must de-energize the safety shutoff in no more than (30) seconds. BURNER PORTS BURNER ORIFICE Figure 13.1, Burner System 46 MAINTENANCE Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CLW-50 R.1 March 2018... -
Page 47: Replacement Parts List
Forged Surround CW50-FS SAFETY BARRIERS Safety Barrier Screen (only) CW50-ES Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577 CLW-50 #CLW-50 R.1 March 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces REPLACEMENT PARTS LIST 47... -
Page 49: Limited Warranty
Hussong Manufacturing Co., Inc. warranties to the original purchaser times, according to the operating instructions furnished. of this Kozy Heat Fireplace, that it is free of defects in materials and This warranty is limited to defects in material and workmanship. It workmanship at the time of manufacture. -
Page 51: Lifetime Warranty
Kozy Heat Fireplace will not be defective in material than those incurred by Hussong Manufacturing Co., Inc. to repair or or workmanship under normal use and service for as long as you replace the defective component.