kozy heat 56701 Installation Manual
Direct vent gas fireplace
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INSTALLATION MANUAL
DIRECT VENT GAS FIREPLACE
IMPORTANT:
This installation manual is to be used in conjunction with SUPPLEMENTAL
INSTALLATION AND HOMEOWNER INFORMATION MANUAL. Read both manuals before installing
and operating appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
This appliance may be installed in an aftermarket permanently located,
manufactured home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This
appliance is not convertible for use with other gases, unless a certified kit is used.
WARNING: If the information in these instructions is not followed exactly, a fire
or explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity
—
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
◙ Do not try to light any appliance.
◙ Do not touch any electrical switch: do not use any phone in your building.
◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier
instructions
◙ If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
WARNING
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL COOLED.
NEVER ALLOW CHILDREN TO TOUCH GLASS.
www.kozyheat.com
English and French Installation Manuals
Available Through Your Local Dealer or
Visit Our Website at www.kozyheat.com
Report No. 216-S-05-5
TRF-MAR-2013-REV-19
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Summary of Contents for kozy heat 56701
- Page 1 INSTALLATION MANUAL DIRECT VENT GAS FIREPLACE IMPORTANT: This installation manual is to be used in conjunction with SUPPLEMENTAL INSTALLATION AND HOMEOWNER INFORMATION MANUAL. Read both manuals before installing and operating appliance. English and French Installation Manuals INSTALLER: Leave this manual with the appliance. Available Through Your Local Dealer or CONSUMER: Retain this manual for future reference.
- Page 2 Please retain this owner’s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired and the complete fireplace is thoroughly inspected before packaging to ensure that you receive a quality product.
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Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION VENTING (cont.) Introduction and Homeowner Reference Information #700-1 Series Flex Vent Installation Instructions 19-20 CONTENTS Termination Vent Cap Location Table of Contents Vent Termination Clearances SAFETY INFORMATION LOG SET INSTALLATION Safety Information Log Set Installation 23-24 COMMONWEALTH OF MASSACHUSETTS INFORMATION CONTROL BOARD Commonwealth of Massachusetts Information... -
Page 4: Safety Information
SAFETY INFORMATION This fireplace has been tested by OMNI-Test Laboratories, Portland, Oregon and complies with: ANSI Z21.88-2009/CSA 2.33-2009, “Standard for Vented Gas Fireplace Heaters.” CAN 2.14-M91 (R2009), “Gas-Fired for Use at High Altitudes.” CAN/CSA P.4.1-09, “Testing Method for Measuring Annual Efficiency”. This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1 Installation and repair should be done only by a qualified service person. - Page 5 COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE NOTE The following requirements reference various Massachusetts and national codes not contained in this manual. The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS...
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Page 6: Specifications
SPECIFICATIONS FIREPLACE DIMENSIONS LETTER KEY DESCRIPTION Height Width Back Width Depth Opening Glass Frame Stand-off Top to Upper Unit Top to Rear Vent Floor to Rear Width Height Height Vent Center Back Vent Center to Top Vent Center INCHES 34-1/2 40-3/4 22-1/2 15-3/4... -
Page 7: Installation Overview
SPECIFICATIONS INSTALLATION OVERVIEW NOTE The qualified installer should follow the procedure best suited for the installation. Frame an opening for the fireplace, allowing for vent installation (top or rear) and type of installation (corner or flat wall application). If masonry (optional) is used, prepare foundation for the masonry load. A lintel is required to support the added weight above fireplace. Attach nailing flanges to fireplace. -
Page 8: Prepare The Fireplace
PREPARE THE FIREPLACE NAILING FLANGE ASSEMBLY & INSTALLATION Remove (4) nailing flanges from fireplace sides. With the 1/2” (13mm) long stand-offs on nailing flanges facing away from fireplace, align nailing flange with holes on outside corners of fireplace. Secure with screws (provided in components packet) through slots in nailing flanges. Bend perforation on nailing flange until parallel with fireplace face. -
Page 9: Framing
FRAMING WALL ENCLOSURE ROUGH OPENING Framing dimensions should allow for wall covering thickness and fireplace facing materials. If using a hearth, adjust rough opening size as necessary to maintain at least minimum clearance requirements. IMPORTANT NON-COMBUSTIBLE FACING MATERIAL MAY BE APPLIED OVER (BUT NOT DIRECTLY TO) FIREPLACE FACE. THIS WILL PREVENT FACING MATERIAL FROM FALLING OFF DUE TO HEAT EXPANSION. -
Page 10: Vertical Terminations
Follow vent pipe manufacturer’s installation instructions for horizontal terminations. Include required 1-1/2” (38mm) top clearance and 1” (25mm) sides and bottom clearances for approved rigid vent systems and the Kozy Heat 700-1 Series Flexible Vent System. REAR VENT APPLICATIONS: NATURAL GAS ONLY . -
Page 11: Typical Installation Options
TYPICAL INSTALLATION OPTIONS REAR VENT VERTICAL (NAT. ONLY) TOP VENT (NAT. OR LP) 16-1/4” 1” (25mm) (413mm) Clearance 27-1/8” (689mm) 41-1/4” 41-1/4” (1048mm) (1048mm) REAR VENT HORIZONTAL (NAT. ONLY) 1” (25mm) Clearance-sides 1/2” (13mm) Clearance 1/2” (13mm) clearance 16-1/4” (413mm) 41-1/4”... -
Page 12: Mantel Requirements
MANTEL REQUIREMENTS NON-COMBUSTIBLE ZONE: Rigid pipe: 1-1/2” (38mm) above elbow for entire width and depth (behind header) of fireplace. #700-1 Series Flexible Venting: 1” (25mm) above elbow for entire width and depth (behind header) of fireplace. 14"(356mm) 12"(305mm) " 10" (254mm) 19mm 8"... -
Page 13: Gas Line Connection
GAS LINE CONNECTION GAS CONVERSION This fireplace is manufactured for use with Natural Gas. Follow instructions included with conversion kit if converting to LP gas. The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in ATTENTION accordance with the requirements of the ANSI Z223.1 installation code. -
Page 14: Top Vent Conversion Instructions
VENTING (Top vent conversion instructions) REMOVE BACK VENT COLLARS NOTE All components removed from fireplace back vent will be re-installed for top venting. Figure 13a Remove back cover and attachment screw . Remove 6-5/8” combustion air intake collar and (4) screws. Remove 4”... -
Page 15: Top Vent Conversion Instructions
VENTING (Top vent conversion instructions cont.) INSTALL EXHAUST & COMBUSTION AIR INTAKE COLLARS TO FIREPLACE TOP Tabs Figure 14a Install 4” exhaust collar to fireplace top. Secure with (6) screws previously removed. Install 6-5/8” combustion air intake collar to fireplace top. Secure with (4) screws previously removed. Insert tab on heat shield cover (center previously removed) into slot on fireplace top. -
Page 16: Approved Venting
Simpson Dura-Vent DV-GS 4” x 6-5/8” direct vent system (horizontal and vertical terminations). Ameri-Vent Direct Chimney System 4” x 6-5/8” (horizontal and vertical terminations). Kozy Heat #700 series flexible vent system (horizontal terminations). Metal Fab 4” x 6-5/8” direct vent chimney system (horizontal and vertical terminations). - Page 17 VENTING HORIZONTAL VENT SYSTEM CLEARANCES BOTTOM SIDES 1-1/2 inches (38mm) 1 inch (25mm) 1 inch (25mm) ALL APPROVED VENTING Horizontal sections require 1/4” (6mm) rise for every 12” (305mm) of travel. NOTE Flange on top stand-off must be bent upwards to a 90˚ angle when top venting. CAUTION This gas appliance must not be connected to or joined with any other chimney flue serving another appliance.
- Page 18 VENTING VERTICAL TERMINATIONS VERTICAL VENT SYSTEM CLEARANCES SIDES 1 inch (25mm) ALL APPROVED VERTICAL PIPE VERTICAL TERMINATIONS (top vent) NAT. & LP GAS MAXIMUM: 33ft. (10.06m) + cap. NOTE Flange on top stand-off must be bent upwards to a 90˚ angle when top venting. VERTICAL TERMINATIONS (rear vent) NAT.
- Page 19 VENTING HORIZONTAL & VERTICAL COMBINATION TERMINATIONS (top vent) MAXIMUM: 10ft. (3.05m) horizontal + 20ft. (6.10m) vertical + cap. 30ft (9.14m) total. NOTE Flange on top stand-off must be bent upwards to a 90˚ angle when top venting. A WALL THIMBLE PASS-THRU MUST BE USED ON ALL HORIZONTAL VENT RUNS THAT PASS THROUGH IMPORTANT EITHER INTERIOR OR EXTERIOR WALLS.
- Page 20 IF TERMINATING AGAINST VINYL SIDING, A VINYL SIDING PROTECTOR, INCLUDED WITH #718-1 AND #745-1 DIRECT VENT KITS, MUST BE USED. FOLLOW INSTRUCTIONS INCLUDED. Horizontal Top Vent Terminations using Kozy Heat #700-1 series Flexible Vent System must install #923-F Kozy Heat Flex ATTENTION Vent System Adaptor.
- Page 21 VENTING FLEXIBLE #700-1 SERIES cont. TERMINATION BOX SLOTS IN EXTERIOR WALL PLATE 4” FLEX PIPE COLLAR 4” PIPE ON FIREPLACE OR EXTENSION KIT 7” FLEX PIPE COLLAR 7” PIPE ON FIREPLACE OR EXTENSION KIT VINYL SIDING PROTECTOR INTERIOR FIRESTOP Figure 20a IMPORTANT If top venting, follow instructions on pages 13-14 to convert fireplace from rear vent ready to top vent ready.
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Page 22: Termination Vent Cap Location
TERMINATION VENT CAP LOCATION This gas appliance must not be connected to a chimney serving any other appliance. Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc. If necessary, extend framing so that termination kit will be exposed once building materials are installed. -
Page 23: Vent Termination Clearances
VENTING (Vertical Cap Requirements) VENT TERMINATION CLEARANCES Roof Pitch H (Min.) Ft. H (Min.) m Flat to 6/12 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 0.46 Over 8/12 to 9/12 0.61 Over 9/12 to 10/12 0.76 Over 10/12 to 11/12 3.25 0.99... - Page 24 #TRF-500B LOG SET INSTALLATION If installing optional brick refractory please do so now before installing log set. Follow instructions included with kit. ATTENTION If converting to LP (propane) gas do so now before installing log set. Follow instructions included with kit. NOTE Log numbers are located on bottom of each log.
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Page 25: Log Set Installation
LOG SET INSTALLATION cont. #11, #12 & #6 LOG PLACEMENT Position #11, #12, and #6 logs onto corresponding cut-outs / notches on base logs. The #6 log must not extend over front of #2 log. Figure 24a #7, #8 & #9 LOG PLACEMENT Position #7, #8 and #9 logs onto corresponding cut-outs / notches on base, center logs and log grate. -
Page 26: Control Board Removal
CONTROL BOARD REMOVAL If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before CAUTION removing any components. NOTE Your components may look slightly different than ones shown. Turn fireplace off. Shut off gas supply at manual shut-off valve. Disconnect gas line flex tube from manual shut-off valve. -
Page 27: Control Board Installation
CONTROL BOARD INSTALLATION DO NOT OPERATE THIS FIREPLACE WITHOUT SEALING GASKET (LOCATED UNDER CONTROL BOARD) IN PLACE. WARNING IF GASKETING IS DAMAGED, IT MUST BE REPLACED. NOTE Your components may look slightly different than ones shown Place control board in firebox, aligning holes in control board with holes in firebox bottom. -
Page 28: Grill Set
GRILL SET INSTALLATION Slide flange on upper hood into clips at top of upper air passage Upper hood clips Thread screws into nuts at each end of grill. Secure to Figure 27a lower grill opening. Align hooks in upper louver to slots located in fireplace face. Set down into position. Insert upper hood flange into clips located at top of upper air passage, keeping in mind this is a fairly tight fit. -
Page 29: Finalizing The Installation
FINALIZING THE INSTALLATION RESTRICTOR USAGE: Turn fireplace on and allow to burn for 15 minutes. If flames indicate there is excessive draft (flickering, short flames), a restrictor may be necessary. If flames indicate insufficient draft (lifting or ghosting flames), a previously installed restrictor may need to be modified or removed. TO AVOID PROPERTY DAMAGE OR PERSONAL INJURY, ALLOW FIREPLACE AMPLE TIME TO COOL BEFORE MAKING ANY WARNING ADJUSTMENTS AND / OR INSTALLATIONS. - Page 30 FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment.
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Page 31: Maintenance
Visually check for blocked port holes, especially near the pilot. Blocked port holes may cause delayed ignition. Reinstall burner assembly following instructions on page 26 of this installation manual. Visually check pilot light and burner when in operation. Flames should be steady, not lifting or floating. Burner Ports 56701 Pilot Burner Orifice 56701-IPI Pilot 56701-MV Pilot Figure 30a The fan should be disconnected from electrical current, and cleaned (vacuumed) every six months. -
Page 32: Warranty
Failure to do so may result in delayed warranty coverage and submission of proof of purchase will be required. Hussong Manufacturing Co., Inc. warranties to the original purchaser of this Kozy Heat Fireplace, that it is free of defects in materials and workmanship at the time of manufacture. -
Page 33: Warranty
LIFETIME WARRANTY IS EXTENDED AS FOLLOWS: Hussong Manufacturing Co., Inc. warranties to the original purchaser that the firebox, heat exchanger, fiber logs, burner tube and glass panel of this Kozy Heat Fireplace will not be defective in materia l or workmanship under normal use and service for as long as you own this product. - Page 34 — Installation and service must be performed by a qualified installer, service agency or the gas supplier. WARNING HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. Report No. 216-S-05-5 MARCH 2013 56701-SUP-REV-04 www.kozyheat.com...
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Page 35: Safety Information Safety Information
TABLE OF CONTENTS SAFETY INFORMATION Safety Information SPECIFICATIONS Components List Gas Pressure Requirements / BTU’s FAN INSTALLATION TRF-028 Optional Fan Installation THERMOSTAT / WALL SWITCH / REMOTE Thermostat / Wall Switch / Remote OPERATING INSTRUCTIONS Valve and Pilot Assembly Components Lighting and Shutdown Instructions Pressure Testing TROUBLESHOOTING... - Page 36 SPECIFICATIONS #56701 COMPONENTS LIST PART NUMBER DESCRIPTION TRF-770 Millivolt Board Assembly 700-203 Manual Gas Shut-off Valve TRF-35 Burner Plate TRF-035 Burner Tube TRF-500A Log Package TRF-057T Glass Frame Assembly 600-083 Receptacle / Speed Control Assembly 900085 4” Restrictor Plate 500-TRF 3 pc.
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Page 37: Safety Information
SAFETY INFORMATION This fireplace has been tested by OMNI-Test Laboratories, Portland, Oregon and complies with: ANSI Z21.88-2009/CSA 2.33-2009, “Standard for Vented Gas Fireplace Heaters.” CAN 2.14-M91 (R2009), “Gas-Fired for Use at High Altitudes.” CAN/CSA P.4.1-09, “Testing Method for Measuring Annual Efficiency”. This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1 Installation and repair should be done only by a qualified service person. - Page 38 OPTIONAL FAN INSTALLATION INSTALLATION OF THIS FAN SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER MAKE SURE HOUSEHOLD BREAKER IS SHUT OFF PRIOR TO WORKING ON ANY ELECTRICAL LINES. WARNING THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG (GROUNDING) PLUG FOR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE.
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Page 39: Thermostat / Wall Switch / Remote
THERMOSTAT / WALL SWITCH / REMOTE If desired, a thermostat (wireless style also available), wall switch, or remote control assembly may be used to turn fireplace OFF and ON. Only ONE of these may be installed. Follow instructions included with chosen assembly. NOTE INSTALLATION OF THERMOSTAT OR WALL SWITCH SHOULD ONLY BE PERFORMED BY A QUALIFIED INSTALLER. -
Page 40: Valve And Pilot Assembly Components
VALVE & PILOT ASSEMBLY COMPONENTS THERMOPILE PILOT HOOD ELECTRODE THERMOCOUPLE PIEZO IGNITOR GAS CONTROL KNOB HI /LO FLAME ADJUSTMENT KNOB ON/OFF ROCKER SWITCH VALVE TERMINALS Figure 6a... -
Page 41: Lighting And Shutdown Instructions
LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING WARNING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air. - Page 42 LIGHTING AND SHUTDOWN (cont.) LIGHTING INSTRUCTIONS 5 MINUTES Set thermostat to lowest setting, if installed. Turn off all electrical power to appliance. (Fan). Open lower grill to access gas valve & controls. Push gas control knob in slightly and turn clockwise to OFF. Wait five (5) minutes to clear out any gas.
- Page 43 LIGHTING AND SHUTDOWN (cont.) TO TURN OFF GAS TO APPLIANCE TURN BURNER OFF To turn burner OFF, depress ON/OFF rocker switch to OFF, turn off wall switch or adjust setting on thermostat or remote control. NOTE The pilot will stay lit. TURN PILOT OFF Turn pilot off by pushing in and turning gas control knob to OFF.
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Page 44: Pressure Testing
PRESSURE TESTING Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure IMPORTANT tap marked OUT measures outgoing pressure and pressure tap marked IN measures incoming pressure. Follow instructions below for proper testing procedures. Refer to page 15 for proper NAT and LP manifold pressures. The appliance and its individual shutoff valve must be disconnected from gas supply piping system during any pressure testing of that system at pressures in excess of ½... -
Page 45: Troubleshooting
TROUBLESHOOTING CAUTION THE FOLLOWING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN. NO SPARK FROM ELECTRODE TO PILOT WHEN PIEZO BUTTON IS TRIGGERED. A. Check wiring at back of piezo for proper connection. B. Check wiring at electrode for proper connection. C. - Page 46 TROUBLESHOOTING BURNER WILL NOT LIGHT A. Gas control knob not turned to ON. B. ON/OFF switch not turned on. C. Remote, wall switch or thermostat not turned ON. D. Plugged main burner orifice. E. Remote, wall switch, thermostat or ON/ OFF switch wires defective. ♦...
- Page 47 TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION A. No LP (propane) in tank. ♦ Check tank and refill if necessary. B. Glass frame assembly not installed correctly. ♦ Refer to installation manual for proper glass frame assembly installment instructions. C.
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Page 48: Conversion Kit Instructions
CONVERSION KIT INSTRUCTIONS #OCK-S38A NAT GAS CONVERSION KIT / #OCK-S52A LP GAS CONVERSION KIT This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or productions of carbon monoxide may result, causing property damage, personal injury or loss of life. - Page 49 * REFER TO FIREPLACE INSTALLATION MANUAL IF NECESSARY. GAS CONVERSION LABEL (included with conversion kit) Figure 15c 56701 NATURAL GAS LP GAS MINIMUM INLET GAS PRESSURE 5” WC (1.25 kPa) (7” WC (1.74 kPa) (recommended) 11” WC (2.74 kPa) (recommended) MAXIMUM INLET GAS PRESSURE 10.5”...
- Page 50 CONVERSION KIT INSTRUCTIONS FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment.
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Page 51: Maintenance
MAINTENANCE The appliance is required to be inspected at least once a year by a professional service person. The compartment below firebox must be cleaned at least once a year, more frequent cleaning may be required due to excessive lint from carpeting, bedding materials, or other fibrous materials. - Page 52 REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. 56701 MILLIVOLT CONTROL BOARD AND PARTS TRF-770 Millivolt Board - Nat Gas 700-095 #30 Pilot Orifice - LP Gas TRF-771 Millivolt Board - LP Gas...
- Page 53 — Installation and service must be performed by a qualified installer, service agency or the gas supplier. WARNING HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. Report No. 216-S-05-5 MARCH 2013 56701-IPI-SUP-REV-03 www.kozyheat.com...
- Page 54 TABLE OF CONTENTS SAFETY INFORMATION Safety Information SPECIFICATIONS Components List Gas Pressure Requirements / BTU’s WIRING SCHEMATICS Wiring Schematics OPERATING INSTRUCTIONS Control System Components System Operations 7-10 Lighting and Shutdown 11-12 Pressure Testing TROUBLESHOOTING Troubleshooting 14-15 CONVERSION KIT INSTRUCTIONS Conversion Kit Instructions 16-18 MAINTENANCE Maintenance...
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Page 55: Safety Information
SAFETY INFORMATION This fireplace has been tested by OMNI-Test Laboratories, Portland, Oregon and complies with: ANSI Z21.88-2009/CSA 2.33-2009, “Standard for Vented Gas Fireplace Heaters.” CAN 2.14-M91 (R2009), “Gas-Fired for Use at High Altitudes.” CAN/CSA P.4.1-09, “Testing Method for Measuring Annual Efficiency”. This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1 Installation and repair should be done only by a qualified service person. -
Page 56: Specifications
SPECIFICATIONS 56701-IPI COMPONENTS LIST PART NUMBER DESCRIPTION TRF-100 IPI Control Board Assembly 700-203 Manual Gas Shut-off Valve TRF-35 Burner Plate TRF-035 Burner Tube TRF-500A Log Package TRF-057T Glass Frame Assembly 900-085 4” Restrictor Plate 500-TRF 3 pc. Grill Assembly IPI-028... -
Page 57: Wiring Schematics
WIRING SCHEMATICS THIS SYSTEM REQUIRES ELECTRICITY (120V) AND / OR BATTERIES TO OPERATE. IMPORTANT USING BATTERY BACK UP WILL OPERATE BURNER ONLY. FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK-UP POWER. Pilot Assembly Green To Fan Orange To Lights Green / yellow Not used Figure 4a... -
Page 58: Control System Components
CONTROL SYSTEM COMPONENTS REMOTE CONTROL Figure 5a GAS VALVE Stepper motor Main valve connection (green) Outlet pressure tap Pilot connection (orange) Inlet pressure tap Figure 5b Pilot flame adjustment PILOT ASSEMBLY Igniter Pilot Flame Sensor Figure 5c... - Page 59 CONTROL SYSTEM COMPONENTS RECEIVER Figure 6a FAN CONTROL MODULE Figure 6b DFC CONTROL BOARD Figure 6c...
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Page 60: System Operations
SYSTEM OPERATION INITIALIZING THE SYSTEM FOR THE FIRST TIME Move slider switch on receiver to OFF position. Install 4 AA batteries (included in components packet) into receiver battery bay. Using the end of a paper clip, or other similar object, press button through hole marked PRG on receiver front cover. - Page 61 SYSTEM OPERATION REMOTE FLAME CONTROL The remote control has six (6) flame levels. With system ON and flame level at maximum, press Down Arrow Key once to reduce flame height by one step until flame is turned off. The Up Arrow Key will increase flame height on step each time it is pressed. If Up Arrow Key is pressed while system is on but flame is off, the flame will come on in High position.
- Page 62 SYSTEM OPERATION FAN SPEED CONTROL Fan speed can be adjusted through six (6) speeds. To activate this function use Mode Key to index to fan control icon. Use Up/Down Arrow Keys to turn on, off or adjust fan speed. A single ‘beep’ will confirm reception of the command. Figure 9a ACCENT LIGHT KIT (not available in all fireplace models) The auxiliary function controls the AUX power outlet on the Fan control module which in turn controls the light kit.
- Page 63 SYSTEM OPERATION LOW BATTERY DETECTION TRANSMITTER: Remote control battery lifespan depends on various factors including battery quality, number of ignitions, changes to room thermostat set point, etc. When transmitter batteries are low, a Battery Icon will appear on the LCD display before all battery power is lost. When batteries are replaced this icon will disappear.
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Page 64: Lighting And Shutdown
LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE OPERATING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, WARNING CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. 1. This appliance is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. 2. - Page 65 LIGHTING AND SHUTDOWN (cont.) OPERATING INSTRUCTIONS Read safety information on previous page and front STOP! c o v e r o f t h i s m a n u a l b e f o r e c o n t i n u i n g . Turn off all electric power to the appliance.
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Page 66: Pressure Testing
PRESSURE TESTING Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure IMPORTANT tap marked OUT measures outgoing pressure and the pressure tap marked IN measures incoming pressure. Follow instructions below for proper testing procedures. Refer to page 17 for proper NAT and LP manifold pressures. The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa). -
Page 67: Troubleshooting
TROUBLESHOOTING ATTENTION TROUBLESHOOTING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN. Before proceeding with the steps in the following troubleshooting guide, verify the power supply (AC/DC adapter or Fan Control Module) is present and receiver batteries and/or battery pack are fresh and installed with correct polarity. Make sure all connections between wire harnesses and system components are proper and positive. - Page 68 TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION No LP in tank. Check and refill if necessary. Glass frame assembly not installed correctly. Refer to corresponding instructions in this manual. Improper vent cap installation. Adjust if necessary. Vent cap blockage. Remove debris if necessary. Improper pitch on horizontal vent.
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Page 69: Conversion Kit Instructions
CONVERSION KIT INSTRUCTIONS #NCK-TRF-S NAT GAS CONVERSION KIT / #LCK-TRF-S LP GAS CONVERSION KIT This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or productions of carbon monoxide may result, causing property damage, personal injury or loss of life. - Page 70 CONVERSION KIT INSTRUCTIONS CONVERT THE GAS CONTROL VALVE: Follow stepper motor pressure regulator instruction sheet included with conversion kit to convert gas valve. (LP or NAT marked on stepper motor pressure regulator). COMPLETE THE CONVERSION: Adjust venturi on burner tube to correct setting by loosening screw, adjusting cap and retightening screw.
- Page 71 CONVERSION KIT INSTRUCTIONS FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment.
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Page 72: Maintenance
Reinstall burner assembly following instructions in fireplace installation manual. Visually check pilot light and burner when in operation. Flames should be steady, not lifting or floating. Burner Ports 56701-IPI Pilot Burner Orifice Figure 19a The fan should be disconnected from electrical current, and cleaned (vacuumed) every six months. The bearings are sealed and require no oiling. - Page 73 REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. CONTROL BOARD AND PARTS TRF-100 Control Board - Nat Gas 700-503 Valve Step Motor - Natural Gas TRF-101 Control Board - LP Gas 700-503-1 Valve Step Motor - LP Gas 700-557...
- Page 74 — Installation and service must be performed by a qualified installer, service agency or the gas supplier. WARNING HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. Report No. 216-S-05-5 MAR 2013 56701-MV-SUP-REV-03 www.kozyheat.com...
- Page 75 TABLE OF CONTENTS SAFETY INFORMATION Safety Information SPECIFICATIONS Components List Gas Pressure Requirements / BTU’s WIRING SCHEMATICS Wiring Schematics OPERATING INSTRUCTIONS Control System Components System Operations Lighting and Shutdown Instructions 10-12 Pressure Testing TROUBLESHOOTING Troubleshooting 14-15 CONVERSION KIT INSTRUCTIONS Conversion Kit Instructions 16-18 MAINTENANCE Maintenance...
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Page 76: Safety Information
SAFETY INFORMATION This fireplace has been tested by OMNI-Test Laboratories, Portland, Oregon and complies with: ANSI Z21.88-2009/CSA 2.33-2009, “Standard for Vented Gas Fireplace Heaters.” CAN 2.14-M91 (R2009), “Gas-Fired for Use at High Altitudes.” CAN/CSA P.4.1-09, “Testing Method for Measuring Annual Efficiency”. This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1 Installation and repair should be done only by a qualified service person. -
Page 77: Specifications
SPECIFICATIONS 56701-MV COMPONENTS LIST PART NUMBER DESCRIPTION TRF-700 Control Board Assembly 700-203 Manual Gas Shut-off Valve TRF-35 Burner Plate TRF-035 Burner Tube TRF-500A Log Package TRF-057T Glass Frame Assembly 900-085 4” Restrictor Plate 500-TRF 3 pc. Grill Assembly IPI-028 IPI Fan Kit... -
Page 78: Wiring Schematics
WIRING SCHEMATICS THIS SYSTEM REQUIRES ELECTRICITY (120V) AND / OR BATTERIES TO OPERATE. IMPORTANT USING BATTERY BACK UP WILL OPERATE BURNER ONLY. FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK-UP POWER. Pilot Assembly To Fan To Lights Millivolt Operator (top view) Not used Gas Valve... -
Page 79: Control System Components
CONTROL SYSTEM COMPONENTS REMOTE CONTROL Figure 5a GAS VALVE Manifold Pressure Tab Step Motor Inlet Pressure Tab Gas Control Knob Valve Terminals Figure 5b PILOT ASSEMBLY Thermopile Pilot Hood Electrode Thermocouple Figure 5c... -
Page 80: System Operations
CONTROL SYSTEM COMPONENTS RECEIVER Figure 6a FAN CONTROL MODULE Figure 6b SYSTEM OPERATION INITIALIZING THE SYSTEM FOR THE FIRST TIME Move slider switch on receiver to OFF position. Install 4 AA batteries (included in components packet) into receiver battery bay. Move slider switch to REMOTE position. - Page 81 SYSTEM OPERATION TEMPERATURE DISPLAY With the system in OFF position, press Thermostat Key and Mode Key at the same time to change from degrees F to C. Look at transmitter LCD screen to verify that C or F is visible on right side of Room Temperature display. Figure 7a REMOTE FLAME CONTROL The remote control has six (6) flame levels.
- Page 82 SYSTEM OPERATION SMART THERMOSTAT (Transmitter Operation) The Smart Thermostat function adjusts flame height based on set temperature and actual room temperature. As room temperature gets closer to set point the Smart Function will automatically adjust flame down. Press Thermostat key until the word SMART appears on right side of temperature bulb graphic. To adjust set temperature, press Up/Down arrow keys until desired set temperature is displayed on LCD screen.
- Page 83 SYSTEM OPERATION KEY LOCK This function locks the keys to avoid unsupervised operation. To Activate: Press MODE and UP keys at same time. To De-activate: Press MODE and UP keys at same time. Figure 9a LOW BATTERY DETECTION TRANSMITTER: Remote control battery lifespan depends on various factors including battery quality, number of ignitions, changes to room thermostat set point, etc.
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Page 84: Lighting And Shutdown Instructions
LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING WARNING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air. - Page 85 LIGHTING AND SHUTDOWN (cont.) LIGHTING INSTRUCTIONS 5 MINUTES Turn off all electrical power to appliance. Open lower grill to access gas valve & controls. Push gas control knob in slightly and turn clockwise to OFF. Wait five (5) minutes to clear out any gas. Then smell gas, including near the floor.
- Page 86 LIGHTING AND SHUTDOWN (cont.) TO TURN OFF GAS TO APPLIANCE TURN BURNER OFF To turn burner OFF, press hand held remote OFF button. NOTE The pilot will stay lit. TURN PILOT OFF Figure 12a Turn pilot off by pushing in and turning gas control knob to OFF. DO NOT FORCE.
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Page 87: Pressure Testing
PRESSURE TESTING Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure IMPORTANT tap marked OUT measures outgoing pressure and the pressure tap marked IN measures incoming pressure. Follow instructions below for proper testing procedures. Refer to page 17 for proper NAT and LP manifold pressures. The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa). -
Page 88: Troubleshooting
TROUBLESHOOTING ATTENTION TROUBLESHOOTING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN. Before proceeding with the steps in the following troubleshooting guide, verify the power supply (AC/DC adapter or Fan Control Module) is present and receiver batteries and/or battery pack are fresh and installed with correct polarity. Make sure all connections between wire harnesses and system components are proper and positive. - Page 89 TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION No LP in tank. Check and refill if necessary. Glass frame assembly not installed correctly. Refer to corresponding instructions in this manual. Improper vent cap installation. Adjust if necessary. Vent cap blockage. Remove debris if necessary. Improper pitch on horizontal vent.
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Page 90: Conversion Kit Instructions
CONVERSION KIT INSTRUCTIONS #NCK-TRFMV-S NAT GAS CONVERSION KIT / #LCK-TRFMV-S LP GAS CONVERSION KIT This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or productions of carbon monoxide may result, causing property damage, personal injury or loss of life. - Page 91 CONVERSION KIT INSTRUCTIONS CONVERT THE GAS CONTROL VALVE: Follow stepper motor pressure regulator instruction sheet included with conversion kit to convert gas valve. (LP or NAT marked on stepper motor pressure regulator). COMPLETE THE CONVERSION: Adjust venturi on burner tube to correct setting by loosening screw, adjusting cap and retightening screw.
- Page 92 CONVERSION KIT INSTRUCTIONS FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment.
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Page 93: Maintenance
Reinstall burner assembly following instructions in fireplace installation manual. Visually check pilot light and burner when in operation. Flames should be steady, not lifting or floating. Burner Ports 56701-MV Pilot Burner Orifice Figure 19a The fan should be disconnected from electrical current, and cleaned (vacuumed) every six months. The bearings are sealed and require no oiling. - Page 94 REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. CONTROL BOARD AND PARTS TRF-700 Control Board - Nat Gas 700-403S-1 Valve Step Motor - LP Gas TRF-701 Control Board - LP Gas 700-203 Manual Shut-off Valve 700-084...