kozy heat 56701 Installation And Operating Manual
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kozy heat 56701 Installation And Operating Manual

kozy heat 56701 Installation And Operating Manual

Direct vent gas fireplace
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See also: Operation & Installation Manual , Installation Manual
MODEL: #56701
Thief River Falls - 'TRF'
DIRECT VENT GAS FIREPLACE
INSTALLATION AND
OPERATING MANUAL
US Patent #6004493
READ INSTRUCTIONS CAREFULLY BEFORE INSTALLATION. FAILURE TO
INSTALL THIS FIREPLACE CORRECTLY CAN CAUSE SERIOUS STRUCTURAL
Installation & service must be performed by a qualified
installer, service agency, or the gas supplier.
This appliance may be installed in an aftermarket
permanently located, manufactured (mobile) home, where
not prohibited by local codes. This appliance is only for
use with the type(s) of gas indicated on the rating plate.
This appliance is not convertible for use with other gases,
unless a certified kit is used. An LP Gas conversion kit is
included with this fireplace.
IMPORTANT:
AND FIRE HAZARDS AND MAY VOID YOUR WARRANTY
www.kozyheat.com
WARNING: If the information in these instructions
is not followed exactly, a fire or explosion may
result, causing property damage, personal injury
or loss of life.
‚ Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
WHAT TO DO IF YOU SMELL GAS
‚ Do not try to light any appliance.
‚ Do not touch electrical switches; do not use the
phone in your building.
‚ Immediately call your gas supplier from a
neighbor's phone. Follow your gas supplier's
instructions.
‚ If you cannot reach your gas supplier, call the fire
department.
.
:
February 2007

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Summary of Contents for kozy heat 56701

  • Page 1 ‚ Do not store or use gasoline or other flammable MODEL: #56701 vapors and liquids in the vicinity of this or any other Thief River Falls - ‘TRF’ appliance.

  • Page 2: Table Of Contents

    INDEX DESCRIPTION PAGE SAFETY REQUIREMENTS / SPECIFICATIONS ..............2-3 MINIMUM CLEARANCES .
  • Page 3 IMPORTANT: READ THIS MANUAL BEFORE INSTALLING AND USING THIS FIREPLACE MODEL #56701 ‘THIEF RIVER FALLS’ DIRECT VENT GAS FIREPLACE This fireplace has been tested to and complies with ANSI Z21.88B-2003 CSA 2.33B-2003 “VENTED GAS FIREPLACE  HEATERS” by OMNI-Test Laboratories, Beaverton, OR. Installation must conform with local building codes or in the absence of local building codes, with the National Fuel Gas Code, ANSI Z223.1/ NFPA 54 - Current Edition, or the Natural...

  • Page 4: Specifications

    SPECIFICATIONS Height ....... . . 34 ½" Height to top of stand-off ..... 38" Front width .

  • Page 5: Minimum Clearances

    INSTALLATION REQUIREMENTS: Minimum clearances from the fireplace to combustible materials: From unit face top: 3 ½ " From unit left & right sides & back: 1/2" Surround Sides: 0" To flooring: 0" Unit top to ceiling: 31" Unit side to adjacent sidewall: 0"...

  • Page 6: Venting Requirements

    VENT DIRECT CHIMNEY SYSTEM 4" X 6 5/8" DIRECT VENT SYSTEM FOR HORIZONTAL & VERTICAL TERMINATIONS. THIS FIREPLACE IS ALSO APPROVED FOR USE WITH THE KOZY HEAT #700 SERIES FLEXIBLE VENT SYSTEM WHEN A HORIZONTAL TOP VENT APPLICATION IS DESIRED. A FLEX VENT SYSTEM ADAPTOR, PART #923-F, MUST BE INSTALLED TO PROPERLY ADAPT THE COLLARS ON THE FIREPLACE TO ACCEPT THE FLEXIBLE VENT SYSTEM.

  • Page 7: Horizontal Venting

    MINIMUM HORIZONTAL VENTING Minimum horizontal venting using the top vent option. Figure 3A Minimum top vent corner installation Figure 3B Minimum horizontal venting using the back vent option. Figure 3C Page 6...

  • Page 8: Vertical Venting

    TERMINATION VENT CAP LOCATION: This gas appliance must not be connected to a chimney flue serving another type of appliance. GENERAL: Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc.. If necessary, extend framing so that termination kit will be exposed once building materials are installed.
  • Page 9 WHEN VERTICALLY TERMINATING, THE MINIMUM CHIMNEY HEIGHT ABOVE THE ROOF LINE IS DETERMINED BY THE FOLLOWING CHART: Roof Pitch Minimum Chimney Height Roof Pitch Minimum Chimney Height Flat to 6/12 1 ft. 13/12 to 16/12 6 ft. 6/12 to 9/12 2 ft.

  • Page 10: Determine Location

    1 ½" clearance from the top of the chimney system for rigid pipe applications and 1" clearance from the top of the chimney system for the Kozy Heat #700 series flexible vent system. A 1" clearance from the sides and bottom of the vent systems is required.

  • Page 11: Rough-In Dimensions

    Build the hearth to the desired size and height. See notes below. Rough in the wall enclosure. IMPORTANT: Framing dimensions should allow for wall covering thickness and fireplace facing materials. Adjust opening size as necessary to maintain at least the minimum clearance requirements. Minimum opening dimensions are: 38 1/4"...

  • Page 12: Prepare The Fireplace

    TOP VENT APPLICATIONS FOR USE WITH THE KOZY HEAT #700 SERIES FLEXIBLE VENT SYSTEM: A flex vent system adaptor, part #923-F, must be installed when a horizontal top vent application using the Kozy Heat #700 Flexible Vent system is desired. Follow instructions included with the adaptor for proper installation procedures.
  • Page 13 REMOVE THE COMBUSTION AIR INTAKE & EXHAUST COVERS FROM THE TOP OF THE FIREPLACE: NOTE: ALL OF THE COMPONENTS REMOVED FROM THE TOP OF THE FIREPLACE EXCEPT FOR THE COVER WITH KNOCKOUT REMOVED IN STEPS #2 & #3 WILL BE INSTALLED ON THE FIREPLACE BACK. 1.
  • Page 14 INSTALL THE 4" EXHAUST & 6 5/8" COMBUSTION AIR INTAKE COLLARS TO THE TOP OF THE FIREPLACE. 3. With the tab at the top, insert the heat shield cover 1. Install the 4" exhaust collar assembly to the top of the with knocked-out section into the slot above the 6 5/8"...
  • Page 15 INSTALLING THE COVER PLATES TO THE BACK OF THE FIREPLACE: Figure 10A 1. Install the 4" exhaust cover plate to the back of the fireplace as shown & secure with the (6) screws previously removed. SECURE WITH (6) SCREWS Figure 10B 2.

  • Page 16: Position The Fireplace

    POSITION THE FIREPLACE 1. Place the fireplace into position. Figure 11. Figure 11 NOTE: Shown in back vent configuration NOTE: Shown with optional combustible material stand-off installed. See page #22 of this installation manual. 2. REMOVE THE GLASS ASSEMBLY. See Figure 12. Locate the spring-loaded handles securing the glass assembly at the top &...

  • Page 17: Fan Installation

    Fan Kit #TRF-028 Installation Instructions NSTALLATION OF THIS FAN SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER IMPORTANT: If a fan is going to be installed, it is easier to complete before the millivolt board is connected to the gas line.

  • Page 18: Installation Instructions

    INSTALLATION INSTRUCTIONS THE FOLLOWING COMPONENTS MUST BE REMOVED FROM THE FIREPLACE PRIOR TO INSTALLATION OF THIS FAN. REFER TO THE FIREPLACE INSTALLATION MANUAL FOR ASSISTANCE IF NECESSARY. Upper hood, upper louver & lower grill, if installed. Slide to the left. Slide to the right.

  • Page 19: Gas Line Specifications

    RUN THE GAS LINE. CAUTION: Installation of the gas line must only be done by a qualified person in accordance with local building codes. GAS CONVERSIONS This fireplace is manufactured for use with Natural Gas. An LP gas conversion kit, part #OCK-H625L, is included with this fireplace.

  • Page 20: Secure The Millivolt Board

    1. Run the gas line. An accessible shut off valve must be installed up stream from the regulator. NOTE: Do not run the incoming gas line in a manner that would obstruct the operation of the optional fan. 2 . This unit is designed to accept either a 3/8" or 1/2" gas line approved for gas appliances. Consult local building codes to properly size the gas supply line leading to a 3/8"...

  • Page 21: Log Installation

    LOG INSTALLATION This TRF-500A log set includes 9 logs, klinkers, rockwool embers & a back log plate for LP Gas models.. The logs are numbered on the bottom side - refer to the instructions below for proper placement. Alignment cut-outs have been designed into the logs for proper positioning.

  • Page 22: Thermostat - Wall Switch - Remote Control Installation

    THERMOSTAT - WALL SWITCH - REMOTE INSTALLATION (OPTIONAL). CAUTION: DO NOT CONNECT HIGH VOLTAGE (115V) WIRE TO THE GAS VALVE! If desired, a thermostat (wireless style available), wall switch, or remote control assembly may be used to turn the fireplace Thermostat Wiring Diagram ‘OFF’...

  • Page 23: Complete The Installation

    COMPLETE THE INSTALLATION 1. A) If not previously done, plumb, level and secure the fireplace to the framing using the stud tabs located on the sides of the unit. B) Use screws (not provided) to secure the fireplace to the flooring through the holes located in the bottom of the outer box.
  • Page 24 3. Replace the glass. A) Place the glass assembly onto the front of the fireplace and secure with the spring-loaded handles FIRST AT THE TOP, THEN AT THE BOTTOM of the firebox. CAUTION: TO PREVENT THE GLASS ASSEMBLY FROM FALLING OFF WHEN INSTALLING ON THE FIREPLACE, SECURE THE TOP GLASS LATCH BRACKETS FIRST, THEN THE BOTTOM.

  • Page 25: Lighting & Shutdown

    LIGHTING & SHUTDOWN NOTE: Prior to lighting, check all fittings for leakage. This is accomplished by applying soapy water on all connections made. If there is any leakage, bubbles will appear at the point of connection. If bubbles occur, tighten the fittings until the bubbles no longer appear.
  • Page 26 The pilot will generally light with two or three pushes on the igniter. Hold the knob in for about one (1) minute after the pilot is lit. Release knob and it will pop back out. Pilot should remain lit. If it goes out, repeat steps 4 through 8. *If knob does not pop out when released, stop and immediately call your service technician or gas supplier.

  • Page 27: Manifold & Incoming Pressure Check Procedures

    PRESSURE TESTING MANIFOLD & INLET PRESSURE IMPORTANT NOTICE: A pressure check tap for both the manifold (outgoing) and inlet (incoming) pressure has been incorporated into the gas valve. The left pressure tap is the manifold pressure and the right pressure tap measures the incoming pressure. Follow the instructions below for proper pressure testing procedures.

  • Page 28: Cleaning & Maintenance Requirements

    MAINTENANCE REQUIREMENTS MILLIVOLT BOARD SYSTEM 1. The appliance should be inspected at least once a year by a professional service person. 1. Annual cleaning of the burner is required. The burner assembly may be removed for easier NOTE: INSTALLATION AND REPAIR SHOULD BE DONE access.

  • Page 29: Millivolt Board Removal / Installation

    MILLIVOLT BOARD REMOVAL / INSTALLATION NOTE: This fireplace is equipped with the millivolt board, log plate assembly & pilot shield already installed. Follow instructions ‘INSTALLING THE BOARD’ on page #29 to properly secure the millivolt board in place. Follow these procedures should the millivolt board need replacing or is removed for servicing.
  • Page 30 MILLIVOLT BOARD INSTALLATION: NOTE: The millivolt board is fitted with a gasket to seal the millivolt board. Make certain this gasket is properly placed around the opening before installing the millivolt board. If the gasket is damaged, a replacement one must be used. Grasp the board with both hands and place inside the firebox, aligning the (6) mounting holes in the board to the corresponding holes in the bottom of the firebox.

  • Page 31: Refractory Panel Installation

    REFRACTORY BRICK PANEL INSTALLATION Place the back refractory brick panel against the back of the Re-position the top refractory panel so that the ends rest on firebox and set it down onto the top of the burner cover as top of the left side and right side refractory brick panels as shown in Figure 21A .

  • Page 32: Trouble Shooting

    TROUBLE SHOOTING GUIDE NOTE: The millivolt board includes the following items: Valve, generator, pilot assembly, pilot shield, piezo, electrode, rocker switch, burner, orifice and orifice holder. If any of these items are defective, contact your dealer for the appropriate repair / replacement procedures to follow. WARNING: DO NOT ATTEMPT TO SERVICE THIS UNIT IF YOU ARE NOT A QUALIFIED INSTALLER OR REPAIRMAN.
  • Page 33 PROBLEM CAUSE SOLUTION 4. Burner won't light. Pilot not lit. Relight pilot. Black control knob not turned ‘ON’. Turn black control knob to the ‘ON’ position. Rocker switch not turned ‘ON’. Depress switch to the ‘ON’ position. Rocker switch wire not connected. Check wiring diagram, Figure 22 below, and ensure that all wires are secure.

  • Page 34: Replacement Parts Lists

    This appliance tested & certified by: Manufactured by: OMNI-Test Laboratories, Inc. Hussong Mfg. Co., Inc. 5465 SW Western Avenue 204 Industrial Park Drive Beaverton, Oregon 97075 Lakefield, MN 56150 Model #56701 Thief River Falls ‘TRF’ February 2007 www.kozyheat.com Page 33...
  • Page 35 Page 34...

  • Page 36: Warranty Policy

    LIFETIME WARRANTY IS EXTENDED AS FOLLOWS: Hussong Manufacturing warranties to the original purchaser that the firebox, heat exchanger, fiber logs, burner tube and glass of this Kozy Heat fireplace will not be defective in material or workmanship under normal use and service for as long as you own this product.

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