Parameter adjustment ....................51 Saving the parameterisation data ................... 52 Set up with other systems ....................53 DD adjustment programs ....................53 Field Communicator 375, 475 ..................53 Diagnosis, asset management and service ................ 54 VEGAPULS 64 • HART and accumulator pack...
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11.5 Trademark ........................87 Safety instructions for Ex areas Take note of the Ex specific safety instructions for Ex applications. These instructions are attached as documents to each instrument with Ex approval and are part of the operating instructions manual. Editing status: 2018-01-15 VEGAPULS 64 • HART and accumulator pack...
Symbols used Document ID This symbol on the front page of this instruction refers to the Docu- ment ID. By entering the Document ID on www.vega.com you will reach the document download. Information, tip, note This symbol indicates helpful additional information.
During work on and with the device the required personal protective equipment must always be worn. Appropriate use The VEGAPULS 64 is a sensor for continuous level measurement. Due to the integrated accumulator the instrument is particularly suitable as a portable measuring system or test sensor for special applications.
The instrument must be stationary mounted and the antenna directed vertically downward • The instrument may only be used outside closed vessels in the version with G1½ or 1½ NPT thread with integrated horn antenna. VEGAPULS 64 • HART and accumulator pack...
This device must accept any interference, including interference that may cause undesired operation of the device This device has been approved for both closed containers and open- air environments with the following limitations: VEGAPULS 64 • HART and accumulator pack...
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Cuves fermées : Pour les installations impliquant une inclinaison lors de l'installation : cet appareil ne doit être installé que dans une cuve totalement fermée en métal ou en béton, pour empêcher les VEGAPULS 64 • HART and accumulator pack...
That is why we have introduced an environment management system with the goal of continuously improving company environmental pro- tection. The environment management system is certified according to DIN EN ISO 14001. Please help us fulfil this obligation by observing the environmental instructions in this manual: • Chapter "Packaging, transport and storage" • Chapter "Disposal" VEGAPULS 64 • HART and accumulator pack...
Alternatively, you can access the data via your smartphone: • Download the VEGA Tools app from the "Apple App Store" or the "Google Play Store" • Scan the Data Matrix code on the type label of the instrument or •...
In this operating instructions manual, the optional instrument features are described. The respective scope of delivery results from the order specification. Principle of operation VEGAPULS 64 is a radar sensor for continuous level measurement of Application area liquids. The small process fittings offer particular advantages in small tanks or tight mounting spaces. The very good signal focusing ensures the use in vessels with many installations such as stirrers and heating spirals.
The integrated Bluetooth module (optional) enables wireless adjust- ment via standard adjustment devices: • Smartphone/tablet (iOS or Android operating system) • PC/notebook with Bluetooth USB adapter (Windows operating system) VEGAPULS 64 • HART and accumulator pack...
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You can find further information in the operating instructions "Sup- plementary electronics for 4 … 20 mA/HART and power pack" (Document-ID 41033). Bluetooth function with VEGADIS 82 can only be used at a later date. VEGAPULS 64 • HART and accumulator pack...
IEC/EN 61010-1. Second Line of Defense As a standard feature, the VEGAPULS 64 is separate from the pro- cess through its plastic antenna encapsulation. Optionally, the instrument is available with a Second Line of Defense (SLOD), a second process separation. It is located as gas-tight leadthrough between the process component and the electronics.
Fig. 3: Ceiling mounting via the mounting strap with length 300 mm Mounting strap - Wall As an alternative the strap mounting is carried out horizontally or mounting obliquely. > 200 mm (7.87") Fig. 4: Wall mounting horizontally via the mounting strap with length 170 mm VEGAPULS 64 • HART and accumulator pack...
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DN 80, ASME 3" and JIS 80. It comes not sealed against the radar sensor and can thus only be used unpressurized. It can be retrofitted on instruments with single chamber housing, retrofitting to a double chamber housing is not possible. Fig. 6: Combi compression flange Combi compression flange Adapter flange The adapter flange is available from DN 100, ASME 4" and JIS 100. It is permanently connected with the radar sensor and sealed. VEGAPULS 64 • HART and accumulator pack...
• Single chamber housing – Angle of inclination in three steps 0°, 90° and 180° – Angle of inclination 180°, infinitely variable • Double chamber housing – Angle of inclination in two steps 0° and 90° – Angle of inclination 90°, infinitely variable VEGAPULS 64 • HART and accumulator pack...
Fig. 10: Mounting of the radar sensor on round vessel tops In vessels with conical bottom it can be advantageous to mount the sensor in the centre of the vessel, as measurement is then possible down to the bottom. VEGAPULS 64 • HART and accumulator pack...
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4 Mounting Fig. 11: Mounting of the radar sensor on vessels with conical bottom Reference plane The measuring range of VEGAPULS 64 begins physically at the end of the antenna. The min./max. adjustment, however, begins at the reference plane. The reference plane is different depending on the sensor version.
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5 mm (0.2 in) out of the socket. Fig. 14: Recommended socket mounting If the reflective properties of the medium are good, you can mount VEGAPULS 64 on sockets longer than the antenna. The socket end should be smooth and burr-free, if possible also rounded. Note: When mounting on longer sockets, we recommend carrying out a false signal suppression (see chapter "Parameter adjustment").
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This reduces false echoes from the vessel mounting socket. Fig. 16: Recommended socket mounting In case of good reflective properties of the medium, you can also mount VEGAPULS 64 on a longer socket piece. Note: When mounting on longer sockets, we recommend carrying out a false signal suppression (see chapter "Parameter adjustment").
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4 Mounting Fig. 18: VEGAPULS 64 with flange and encapsulated antenna system PTFE washer Antenna encapsulation After a certain time under the effect of large temperature changes, PTFE plated flanges tend to lose their pre-tensioning. To compensate for this, disc springs from the scope of delivery (instrument) must be used with the flange screws. To seal effectively, the following requirements must be fulfilled: 1. Make sure the number of flange screws corresponds to the num- ber of flange holes 2. Use of disc springs as previously described Fig.
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4. Screw the threaded adapter on the hexagon into the welded socket. Torque see chapter "Technical data" 5. Screw VEGAPULS 64 on the hexagon into the threaded adapter. Torque see chapter "Technical data" Mounting in the vessel Instruments for a temperature range up to 200 °C have a spacer...
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Small, inclined sheet metal baffles above the installations scatter the radar signals and prevent direct interfering reflections. Fig. 22: Cover flat, large-area profiles with deflectors Sensor orientation In liquids, direct the sensor as perpendicular as possible to the prod- uct surface to achieve optimum measurement results. VEGAPULS 64 • HART and accumulator pack...
If foams lead to measurement errors, you should use the biggest pos- sible radar antennas or sensors with guided microwave. Measurement setup - Flow Flow measurement with The short examples give you introductory information on flow meas- rectangular overfall urement. Detailed planning information is available from the flume manufacturers and in special literature. VEGAPULS 64 • HART and accumulator pack...
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= max. filling of the max. flume; B = tightest constriction in the flume Position sensor Venturi flume In general, the following points must be observed: • Installation of the sensor at the inlet side VEGAPULS 64 • HART and accumulator pack...
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4 Mounting • Installation in the centre of the flume and vertical to the liquid surface • Distance to the Venturi flume • Min. distance of the sensor to max. storage level VEGAPULS 64 • HART and accumulator pack...
After pressing the key or changing the mode the yellow LED shows the accumulator status for approximately 10 s as follows: • LED lights = accumulator is full • LED flashes = accumulator should be charged • LED off = accumulator is empty Switch-on phase The instrument is switched on and off by means of a button outside on the housing. VEGAPULS 64 • HART and accumulator pack...
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Indication of a status message, e.g. "F 105 Determine measured value" on the display Then the actual measured value is outputted to the signal cable. The value takes into account settings that have already been carried out, e.g. default setting. VEGAPULS 64 • HART and accumulator pack...
The display and adjustment module is powered by the sensor, an ad- ditional connection is not necessary. Fig. 31: Insertion of the display and adjustment module Note: If you intend to retrofit the instrument with a display and adjustment module for continuous measured value indication, a higher lid with an inspection glass is required. VEGAPULS 64 • HART and accumulator pack...
The pen oper- ates the four keys of the display and adjustment module right through the closed lid (with inspection window) of the sensor housing. VEGAPULS 64 • HART and accumulator pack...
This menu item is used to select the national language for further pa- Selection of national language rameter adjustment. You can change the selection via the menu item "Setup - Display, Menu language". VEGAPULS 64 • HART and accumulator pack...
In the main menu item "Setup", the individual submenu items should be selected one after the other and provided with the correct parameters to ensure optimum adjustment of the measurement. The procedure is described in the following. VEGAPULS 64 • HART and accumulator pack...
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The following options are available: The following features form the basis of the applications: Storage tank • Setup: large-volumed, upright cylindrical, spherical • Medium speed: slow filling and emptying • Process/measurement conditions: – Condensation – Smooth product surface VEGAPULS 64 • HART and accumulator pack...
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Process/measurement conditions: – Condensation, buildup by movement – Strong spout generation – Very agitated surface, foam generation • Properties, sensor: – Higher measurement speed through less averaging – Sporadic false echoes are suppressed VEGAPULS 64 • HART and accumulator pack...
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– Large distance from sensor to water surface – Extreme damping of output signal due to wave generation – Ice and condensation on the antenna possible – Spiders and insects build nests in the antennas VEGAPULS 64 • HART and accumulator pack...
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– High sensitivity to interference, because virtually no averaging Vessel form Apart from the medium and the application, the vessel form itself can influence the measurement. To adapt the sensor to these measuring conditions, this menu item offers different options for vessel bottom and ceiling for certain applications. VEGAPULS 64 • HART and accumulator pack...
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To indicate the actual level, the measured distance must be assigned to a certain height percentage. To perform the adjustment, enter the distance with full and empty ves- sel, see the following example: VEGAPULS 64 • HART and accumulator pack...
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2. Prepare the percentage value for editing with [OK] and set the cursor to the requested position with [->]. 3. Set the requested percentage value with [+] and save with [OK]. The cursor jumps now to the distance value. VEGAPULS 64 • HART and accumulator pack...
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In the menu item "Current output mode" you determine the output Setup - Current output, mode characteristics and reaction of the current output in case of fault. The default setting is output characteristics 4 … 20 mA, fault mode < 3.6 mA. VEGAPULS 64 • HART and accumulator pack...
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Spanish • Russian • Italian • Dutch • Portuguese • Japanese • Chinese • Polish • Czech • Turkish In the delivery status, the VEGAPULS 64 is set to the ordered national language. VEGAPULS 64 • HART and accumulator pack...
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Diagnosis - Curve indica- The "Echo curve" shows the signal strength of the echoes over the tion measuring range in dB. The signal strength enables an evaluation of the quality of the measurement. VEGAPULS 64 • HART and accumulator pack...
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Management functions it is absolutely necessary. Saving should be carried out with a very low level. The function "Echo curve memory" allows up to ten individual echo curves to be stored, for example to detect the measurement behav- iour of the sensor in different operating conditions. VEGAPULS 64 • HART and accumulator pack...
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Within the context of the asset management function, the message "Maintenance" is outputted. The following reset functions are available: Delivery status: Restores the parameter settings at the time of ship- ment from the factory, incl. the order-specific settings. Any created false signal suppression, user-programmable linearization curve as VEGAPULS 64 • HART and accumulator pack...
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Current output 1 Lin % and 2 size Current output 1 100.00 %, 100 l and 2 adjustment 0.00 %, 0 l Linearisation Linear HART mode HART address: 0 Loop current mode: Analogue cur- rent output VEGAPULS 64 • HART and accumulator pack...
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(size) variable the current output refers to. Additional settings - Cur- In menu item "Current output, adjustment" you can assign a respec- rent output (adjustment) tive measured value to the current output. VEGAPULS 64 • HART and accumulator pack...
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The level would then no longer be detectable in this area. If a false signal suppression has already been saved in the sensor, the following menu window appears when selecting "False signal suppression": VEGAPULS 64 • HART and accumulator pack...
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In this menu item you gain access to the protected area where cial parameters you can enter special parameters. In exceptional cases, individual parameters can be modified in order to adapt the sensor to special requirements. Change the settings of the special parameters only after having con- tacted our service staff. VEGAPULS 64 • HART and accumulator pack...
If the instrument is equipped with a display and adjustment module, adjustment module the data in the sensor can be saved in the display and adjustment module. The procedure is described in menu item "Copy device set- tings" in the menu "Additional settings". VEGAPULS 64 • HART and accumulator pack...
Further setup steps are described in the operating instructions manu- al "DTM Collection/PACTware" attached to each DTM Collection and which can also be downloaded from the Internet. Detailed descrip- tions are available in the online help of PACTware and the DTMs. VEGAPULS 64 • HART and accumulator pack...
The standard version is available as a download under www.vega.com/downloads and "Software". The full version is avail- able on CD from the agency serving you. Saving the parameterisation data We recommend documenting or saving the parameterisation data via PACTware.
They can then be transferred to a Field Communicator. In the HART communication, the Universal Commands and a part of the Common Practice Commands are supported. VEGAPULS 64 • HART and accumulator pack...
(non-deletable). Each entry contains date/time, event type, event description and value. Event types are for example: • Modification of a parameter • Switch-on and switch-off times • Status messages (according to NE 107) • Error messages (according to NE 107) VEGAPULS 64 • HART and accumulator pack...
Failure: Due to a malfunction in the instrument, a fault message is outputted. This status message is always active. It cannot be deactivated by the user. Function check: The instrument is being worked on, the measured value is temporarily invalid (for example during simulation). VEGAPULS 64 • HART and accumulator pack...
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F113 EMC interference Remove EMC influences Bit 12 of Byte 0 … 5 • • Transmission error during exter- Exchange 4-wire power supply Communication nal communication with 4-wire unit or electronics error power supply unit VEGAPULS 64 • HART and accumulator pack...
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Check level in the vessel • • S603 Operating voltage below speci- Check electrical connection Bit 11 of • fied range If necessary, increase operating Byte 14 … 24 Impermissible oper- voltage ating voltage VEGAPULS 64 • HART and accumulator pack...
Evaluation of fault messages via the adjustment device • Checking the output signal • Treatment of measurement errors Further comprehensive diagnostics options are available with a PC with PACTware and the suitable DTM. In many cases, the reasons can be determined in this way and faults rectified. VEGAPULS 64 • HART and accumulator pack...
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Wherever the sensor displays a constant value, the reason could also be the fault setting of the current output to "Hold value" • If the level indication is too low, the reason could be a line resist- ance that is too high VEGAPULS 64 • HART and accumulator pack...
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• • 6. Measured value re- Turbulence on the product Check parameters, change if mains momentarily surface, quick filling necessary, e.g. in dosing vessel, unchanged during fill- reactor ing and then jumps to time the correct level VEGAPULS 64 • HART and accumulator pack...
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Check parameters Medium jumps towards 0 % larger than the level echo, for type, Vessel height and Floor during emptying example, with products with form, adapt if necessary ε < 2.5 oil-based, solvents time VEGAPULS 64 • HART and accumulator pack...
24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is also available outside normal working hours, seven days a week around the clock.
Clean the instrument and pack it damage-proof • Attach the completed form and, if need be, also a safety data sheet outside on the packaging • Please contact the agency serving you to get the address for the return shipment. You can find the agency on our home page www.vega.com. VEGAPULS 64 • HART and accumulator pack...
Unscrew the cover of the supply room • Loosen the plug connector • Loosen the fixing screws • Pull out the complete insert by means of the plastic strap Correct disposal avoids negative effects on humans and the environ- ment and ensures recycling of useful raw materials. VEGAPULS 64 • HART and accumulator pack...
FKM (SHS FPM 70C3 GLT), EPDM (COG AP310) Materials, non-wetted parts Mounting parts Ʋ Antenna cone with plastic horn PBT-GF 30 antenna Ʋ Compression flange PP-GF30 black Ʋ Mounting strap 316L Ʋ Fixing screws, mounting strap 316L VEGAPULS 64 • HART and accumulator pack...
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The measured quantity is the distance between the end of the sensor antenna and the product surface. The reference plane for the measurement and the usable measuring range are dependent on the antenna system. VEGAPULS 64 • HART and accumulator pack...
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Ʋ Min. distance to internal installations > 200 mm (7.874 in) Ʋ Reflector Flat plate reflector Ʋ False reflections Biggest false signal, 20 dB smaller than the useful signal Deviation with liquids ≤ 1 mm (meas. distance > 0.25 m) Non-repeatability ≤ 1 mm Already included in the meas. deviation VEGAPULS 64 • HART and accumulator pack...
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Beam angle Version Size Beam angle Plastic horn antenna DN 80 3° Thread with integrated horn antenna G¾, ¾ NPT 14° G1½, 1½ NPT 7° With operating voltage U ≥ 24 V DC Time span after a sudden distance change from 1 m to 5 m until the output signal reaches 90 % of the final value for the first time (IEC 61298-2). Valid with operating voltage U ≥ 24 V DC Outside the specified beam angle, the energy level of the radar signal is 50% (-3 dB) less. VEGAPULS 64 • HART and accumulator pack...
-196 … +200 °C (-320.8 … +392 °F) -40 … +130 °C (-40 … +266 °F) -40 … +200 °C (-40 … +392 °F) EIRP: Equivalent Isotropic Radiated Power. Note reduced ambient temperature, see below diagram VEGAPULS 64 • HART and accumulator pack...
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Fig. 54: Derating, ambient temperature, thread G¾ and G1½ with integrated horn antenna up to +130 °C (+266 °F) Ambient temperature Process temperature Aluminium housing Plastic housing Stainless steel housing (precision casting) Stainless steel housing (electropolished) VEGAPULS 64 • HART and accumulator pack...
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Stainless steel housing (electropolished) 80 °C (176 °F) 0 °C (32 °F) 80 °C -40 °C (176 °F) (-104 °F) -40 °C (-104 °F) Fig. 56: Derating, ambient temperature, plastic horn antenna Ambient temperature Process temperature VEGAPULS 64 • HART and accumulator pack...
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Fig. 58: Derating, ambient temperature, flange DN 50/2" and DN 80/3" with encapsulated antenna system up to +200 °C (+392 °F) Ambient temperature Process temperature Aluminium housing Plastic housing Stainless steel housing (precision casting) Stainless steel housing (electropolished) VEGAPULS 64 • HART and accumulator pack...
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Varivent, Clamp 3", 3½", 4" -1 … 10 bar (-100 … 1000 kPa/-14.5 … 145 psig) Remaining hygienic fittings -1 … 16 bar (-100 … 1600 kPa/-14.5 … 232 psig) Vessel pressure relating to the flange see supplementary instructions manual "Flanges ac- nominal pressure stage cording to DIN-EN-ASME-JIS" Mechanical stress VEGAPULS 64 • HART and accumulator pack...
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Ʋ Rotary switch in the supply room Selection of the mode Ʋ Button outside on the housing Switching on and off Integrated clock Date format Day.Month.Year Time format 12 h/24 h Time zone, factory setting Max. rate deviation 10.5 min/year VEGAPULS 64 • HART and accumulator pack...
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Ʋ +25° C (+77 °F) 100 % Ʋ -10° C (+14 °F) 50 % Electrical protective measures Protection, depending on housing version Ʋ Plastic housing IEC 60529 IP 66/IP 67 (NEMA Type 4X) Galvanic separation between electronics and metal housing parts VEGAPULS 64 • HART and accumulator pack...
Protection rating (IEC 61010-1) 11.2 Radio astronomy stations Certain restrictions on the use of VEGAPULS 64 outside closed vessels result from the radio license. You can find these restrictions in chapter "Radio license for Europe". Some of these restric- tions have to do radio astronomy stations. The following table states the geographic positions of...
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ø 75 mm (2.95") ø 115 mm (4.53") ø 156 mm (6.14") ø 200 mm (7.87") Fig. 61: Radar sensor with compression flange suitable for 3" 150 lbs, DN 80, PN 16 Compression flange VEGAPULS 64 • HART and accumulator pack...
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ø 156 mm (6.14") ø 200 mm (7.87") Fig. 62: Radar sensor with compression flange and rinsing connection suitable for 3" 150 lbs, DN 80 PN 16 Compression flange Reflux valve Rinsing connection VEGAPULS 64 • HART and accumulator pack...
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11 Supplement VEGAPULS 64, plastic horn antenna with adapter flange ø 75 mm (2.95") ø 98 mm (3.86") ø 180 mm (7.09") ø 220 mm (8.66") Fig. 63: Radar sensor with adapter flange DN 100, PN 6 Adapter flange Process seal VEGAPULS 64 • HART and accumulator pack...
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(2.95") ø 98 mm (3.86") ø 180 mm (7.09") ø 220 mm (8.66") Fig. 64: VEGAPULS 64, adapter flange and rinsing connection DN 100, PN 6 Rinsing air connection Reflux valve Adapter flange VEGAPULS 64 • HART and accumulator pack...
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ø 75 mm (2.95") ø 107 mm (4.21") 9 mm (0.35") ø 115 mm (4.53") 12 mm (0.47") Fig. 65: VEGAPULS 64, plastic horn antenna, mounting strap in 170 or 300 mm length VEGAPULS 64 • HART and accumulator pack...
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1 ½ NPT ø 42,5 mm ø 42,5 mm (1.67") (1.67") Fig. 66: VEGAPULS 64, thread with integrated horn antenna TA G¾ (DIN 3852-E) TB ¾ NPT (ASME B1.20.1) TC G1½ (DIN 3852-A) TD 1½ NPT (ASME B1.20.1) VEGAPULS 64 • HART and accumulator pack...
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11 Supplement VEGAPULS 64, flange with encapsulated antenna system ø45 mm (1.77") ø102 mm (4.02") Fig. 67: VEGAPULS 64, encapsulated antenna system DN 50 PN 40 Version up to 130 °C (266 °F) Version up to 200 °C (392 °F) ø75 mm (2.95") ø138 mm (5.43") Fig.
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ø 99 mm (3.91") Rd 110x1/6 Fig. 69: VEGAPULS 64, hygienic fitting with encapsulated antenna system CA Clamp 2" PN 16 (DIN 32676, ISO 2852) CE Clamp 3½" PN 16 (DIN 32676, ISO 2852) RA Slotted nut DN 50 PN 16 (DIN 11851) RD Slotted nut DN 100 PN 16 (DIN 11851) VEGAPULS 64 •...
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ø 50 mm (1.97") (1.97") ø 90 mm (3.54") Fig. 70: VEGAPULS 64, hygienic fitting with encapsulated antenna system SA SMS DN 51 Q1 DRD VA Varivent Form F DN 25 QB NeumoBiocontrol VEGAPULS 64 • HART and accumulator pack...
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ø 67 mm (3.35") (2.64") Fig. 71: VEGAPULS 64, hygienic fitting with encapsulated antenna system LA Hygienic connection with compression nut F 40 PN 16 LB Hygienic fitting with tension flange DN 32 PN 16 DC Collar socket DN 50 Form A DIN 11864-1 DD Collar socket DN 65 Form A DIN 11864-1 VEGAPULS 64 •...
Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellec- tuelle. Pour plus d'informations, on pourra se référer au site www.vega.com. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus- trial. Para mayor información revise la pagina web www.vega.com.
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