ABB COMMANDER 360 User Manual page 6

Section
OVERVIEW .................................................... 1
1 DISPLAYS AND FUNCTION KEYS ......... 3
1.1 Introduction ........................................ 3
1.2 Use of Function Keys ........................ 4
1.3 Secret-til-Lit Indicators ....................... 7
1.4 Character Set ..................................... 7
1.5 Error Messages ................................. 8
1.6 Processor Watchdog ......................... 9
1.7 Loop Break Monitor ........................... 9
1.8 Glossary of Abbreviations .................. 9
2 OPERATOR LEVEL ................................ 10
2.1 Introduction ...................................... 10
2.2 Single Loop Controller (Template 1) 11
2.3 Cascade Control (Template 11) ....... 13
2.4 Heat/Cool Output Types .................. 16
2.5 Motorized Valve Output Types ........ 17
2.6 Alarm Acknowledgement ................. 18
2.7 Auto-tune ......................................... 19
2.8 Control Efficiency Monitor ............... 22
3 PROFILES ............................................... 25
3.1 Introduction ...................................... 25
3.2 Introduction to Ramp/Soak Profile
Control .............................................. 26
3.2.1 Ramp Types ........................... 26
3.2.2 Guaranteed Ramp/Soak ........ 27
3.2.3 Power Recovery Function ..... 27
3.2.4 Self-seeking Set Point ........... 28
3.2.5 Retort Function ...................... 28
3.2.6 Time Events ........................... 29
3.2.7 End of Profile State ............... 29
3.2.8 Current Segment Time
Adjustment ............................. 30
3.3 Profile States ................................... 31
3.4 Ramp/Soak Profile Control .............. 32
3.5 Ramp/Soak Profile Program ............ 36
4 SET UP MODE ........................................ 39
4.1 Introduction ...................................... 39
4.2 Level 2 – Tune ................................. 40
4.3 Level 3 – Set Points ......................... 44
4.4 Level 4 – Alarm Trip Points .............. 46
4.5 Level 5 – Valve Setup ...................... 47
2
CONTENTS
Page Section
5 CONFIGURATION MODE ...................... 50
5.1 Introduction ...................................... 50
5.2 Level 6 – Basic Configuration ......... 51
5.3 Level 7 – Analog Inputs ................... 55
5.4 Level 8 – Alarms .............................. 59
5.5 Level 9 – Set Point Configuration .... 63
5.6 Level A – Control Configuration ....... 65
5.7 Level B – Operator Configuration .... 70
5.8 Level C – Output Assignment
Configuration ................................... 72
5.8.1 Digital Output 1 ...................... 73
5.8.2 Analog Output 1 ..................... 74
5.8.3 Analog Output 2 ..................... 75
5.8.4 Relay Outputs 1 to 4 .............. 76
5.9 Level D – Serial Communications
Configuration ................................... 78
5.10 Level E – Calibration ....................... 79
6 INSTALLATION ....................................... 82
6.1 Mechanical Installation .................... 82
6.2 Electrical Installation ........................ 86
6.3 Relays .............................................. 89
6.4 Digital Output ................................... 89
6.5 Control or Retransmission Analog
Output .............................................. 89
6.6 Motorized Valve Connections .......... 90
6.7 Input Connections ............................ 90
6.8 Output Connections ......................... 91
6.9 Power Supply Connections ............. 91
APPENDIX A – CONTROL TEMPLATES ... 92
A1 Single Loop Controller (Template 1) 92
A2 Cascade Controller (Template 11) ... 93
APPENDIX B – COMMANDER
CONFIGURATION EDITOR ......................... 94
B1 Introduction ...................................... 94
B2 Analog Input Customization ............ 94
B3 Four Programmable Maths Blocks .. 94
B4 Six Logic Equations ......................... 94
B5 Process Alarm Customization ......... 94
B6 Two Real Time Alarms ..................... 94
B7 Two Delay Timers ............................ 95
B8 Two Custom Linearizers .................. 95
B9 Template Customization .................. 95
B10 Connecting the COMMANDER PC
Configurator ..................................... 95
FRAMES INDEX .......................................... 96
Profile Frames ......................................... 96
Set Up Frames ........................................ 97
Configuration Frames .............................. 98
INDEX ....................................................... 100
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