Dismantling Procedure - Royal Enfield Classic 500 2009 Service Manual

Engine Dismantling, Inspection & Assembly

DISMANTLING PROCEDURE

✰
Disconnect fuel hose. Take care to
ensure fuel does not spill.
✰
Disconnect fuel pump module and
low fuel sensor couplers.
✰ Remove the front and rear flange
nuts, washer at the front & rear
mounting of the fuel tank.
✰ Lift the tank from the seat side &
remove.
CAUTION :
Keep a cloth on the front end of the fuel
tank, (below the handle bar clamp) to avoid
damage to the fuel tank while removing.
✰ Remove the mounting bolts as shown
and remove the seat.
✰ Manual Bi starter
✰
Remove the 2 screws, at the bottom
of the LH switch module and
separate the module from the handle
bar.
05-3