Royal Enfield Classic 500 2009 Service Manual page 122

Engine Dismantling, Inspection & Assembly
✰
Assemble closed end needle bearing
inside sleeve Gear.
✰
Assemble open end needle bearing.
Check bearing seating position and
for free rotation.
✰ Assemble bolt pawl (Torque 2.0 KG-
M) into Crank Case RH as shown in
Fig. Fix cam plate return spring,
pawl cam plate with machined
washer and nyloc nut (Torque 1 KG-
M).
NOTE :
Apply LOCKTITE 542 thread sealant be-
fore assembling bolt pawl
✰
Insert sleeve Gear into Crankcase
RH.
NOTE : Do not hammer directly over
sleeve Gear. It is recommended to use
arbor press.
✰ Assemble
hydraulic tappets carefully into
Crank case RH lubricate and check
free upward & downward movement
inside Crank case RH tunnel.
EX. RHVL
CAUTION :
Please ensure the roller should be facing
downwards during assembly.
✰
Fix the needle roller pins into
Crank case RH.
05-39
exhaust and inlet
INLET RHVL