Lay Shaft 1St Gear Inner Diameter; Pivot Cam Plate Outside Diameter; Lay Shaft 2Nd Gear Inner Diameter; Clutch Spring Length - Royal Enfield Classic 500 2009 Service Manual

Service Limits of Components

Lay shaft 1st gear inner diameter

Classic 500 Classic 350
New Min. 18.03

New Max.

18.06
Service Limit 18.09

Lay shaft 2nd gear inner diameter

Classic 500 Classic 350
New Min. 24.00
New Max. 24.03
Service Limit 24.06
Main shaft 3rd&4th gear inner diameter
MS 4
Classic 500 Classic 350
24.00
New Min.
24.03
New Max.
24.06
Service Limit
18.03
18.06
18.09
24.00
24.03
24.06
MS 3
24.00
24.03
24.06
03-7
(All units in mm unless specified)

Pivot cam plate outside diameter

Classic 500 Classic 350
12.98
New Min.
13.00
New Max.
12.96
Service Limit

Clutch spring Length

Classic 500 Classic 350
New Min. 64.5
New Max. 65.5
Service Limit 60.0
Friction plate with insert : thickness
Classic 500 Classic 350
2.95
New Min.
3.05
New Max.
2.60
Service Limit
12.98
13.00
12.96
64.5
65.5
60.0
2.95
3.05
2.60