Royal Enfield Classic 500 2009 Service Manual page 111

Engine Dismantling, Inspection & Assembly
✰
Pull out cam plate pivot pin with "O"
ring by using special tool No. ST
25153-4 Extractor shown below.
✰
Remove LS 1st gear and thrust
washer from the Layshaft.
✰ Gently slide out the gear train
assembly along with the cam plate,
Fork shaft, Forks, Layshaft double
gear(LS3 & LS4) and main shaft with
all gears.
NOTE: Turn cam plate to select 3rd gear
position before removing for ease of re-
moval / reassembly.
3rd GEAR POSITION
✰
Remove special thrust washer
(Layshaft) from Crank case RH
✰ Check that the 4 rollers are in place
in the cam plate correctly while
removing to avoid damage to the pins
or its location in the cam plate.
✰
Remove selector fork sub assembly
from main shaft & lay shaft sliding
gears to take out RH selector fork.
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