Royal Enfield Classic 500 2009 Service Manual page 5

Contents
SECTION EIGHT 08
CHASSIS, WHEELS & BRAKES
Torque Specification - Chassis
Front wheel removal & reassembly
Disc brake
- General instruction
- Overhauling caliper & master Cyl.
- Bleeding procedure
- Dis assembly of master cylinder
- Reassembly of master cylinder
- Dis assembly of Wheel caliper
- Caliper Assembly
- Wheel Disc inspection
- Brake Drum assembly
SECTION NINE 09
SUSPENSION AND STEERING
Front fork working principle
Front fork - disassembly
Steering stem removal & reassembly
Gas filled shock absorber
- Working principle
- Removal and assy. of shock absorber
- Recharging of shock absorber
Swing Arm
- Removal
- Assemblyly
Centre Stand Disassembly
SECTION TEN 10
ELECTRICALS
Electrical symbols
Battery
- Precautions
- Charging
- Maintenance
Spark plug maintenance & Inspecton
Checking procedure of electrical
components:
- Starter coil
- Pulsar coil
- Ignition coil
- Suppressor Cap
- Battery
- Horn
- Relay starter
- E-Starter motor
- IC Flasher
- RR Unit
Electrical parts Inspection
- Clutch switch
- Starter switch
Do's and Dont's
Complete Wiring diagram - Classic 500
Complete Wiring diagram - Classic 350
Trouble shooting - Electricals
SECTION ELEVEN 11
TROUBLE SHOOTING
SAFETY DEFINITIONS SAFETY DEFINITIONS
SAFETY DEFINITIONS SAFETY DEFINITIONS SAFETY DEFINITIONS
Important aspects to be noted are given
as follows in the manual.
NOTE :
Provides important information that will
have to be adhered to while carrying out
repairs.
CAUTION :
Indicates activities that are important
to be noted. Non-adherance may result
in breakage and or functional failures of
the assembly.
SPECIAL TOOLS
Contains details of the special tools and
its usage, These tools have been specially
designed for a specific purpose.
01-4