Royal Enfield Classic 500 2009 Service Manual page 153

Engine Dismantling, Inspection & Assembly
✰
Tighten the front engine mounting
stud nuts to the specified torque.
✰ Tighten the rear engine stud nuts
to the specified torque.
✰
Tighten the centre stand and foot
rest nuts to the specified torque.
✰ Assemble throttle body and connect
the throttle cables.
✰ Fill recommended the engine oil to
the correct level and tighten filler
cap with "O" ring.
✰
Assemble the exhaust pipe and
silencer in the reverse order of
disassembly.
✰
Fix the clutch cable & the manual Bi
Starter to the handle bar levers.
✰ Connect all the electrical couplers.
✰ Connect the brake light switch to the
pedal.
✰
Connect the fuel hose to the pump.
✰ Assemble the battery & connect the
terminals. Check for proper working
of all electrical equipments.
✰ Fix the dual seat.
✰ Start machine and run in idle RPM
for few minutes. Switch off & check
oil level add oil to bring level below
"Max" level.
✰
Adjust rear
terminals. Align the rear wheel.
05-70
brake and chain