Royal Enfield Classic 500 2009 Service Manual page 134

Engine Dismantling, Inspection & Assembly
SPRAG CLUTCH ASSEMBLY
✰
Ensure the distance between sprag
clutch gear end face and engine
sprocket end
maintained between 0.2 to 0.5 mm
as indicated in the above image.
NOTE NOTE NOTE NOTE NOTE : : : : : Crank the engine gently for ease
of assembly.
CAUTION CAUTION CAUTION CAUTION CAUTION : Do not rotate the starter mo-
tor while assembling as it will damage the
"O" ring.
FLANGE FACE
P Assemble sprag clutch bearing.
NOTE : Ensure wide flanges face of the
sprag clutch bearing must face outwards.
0.2 to 0.5 mm
DETAILS B
face should be
05-51
✰ Assemble Engine primary sprocket
and sprag clutch gear assembly.
CAUTION : Lubricate the needle bearing
well before assembling on the sprag
clutch.
✰
Assemble the primary chain auto
chain tensioner body assy. with "O"
ring and tighten with 2 allen screws
(Torque1 KG-M).
✰
Assemble chain tensioner pad,
washer and hex nut ( Torque 2.5 KG-
M).