Primary Chain Tension Adjustment; Throttle Cable Play Adjustment; Adjustment At Handle Bar End (Classic 500); Throttle Cable Assy Replacement (Classic 500) - Royal Enfield Classic 500 2009 Service Manual

Periodical Maintenance
✰ After adjustment refix cable boot.
PRIMARY CHAIN TENSION
ADJUSTMENT
✰ This vehicle is fitted with Auto chain
tensioner. Hence there is no need
for periodic manual adjustment.
Auto Chain Tensioner

THROTTLE CABLE PLAY ADJUSTMENT

(CLASSIC 500)
Throttle rotor free play 2-3 mm.
There are two adjuster provided - one at
the top near the throttle grip and the other
on the throttle body. Minor adjustments
can be carried out at the top.
(A ) ADJUSTMENT AT HANDLE BAR
END (CLASSIC 500)
✰ Slide the rubber boot, use 10 mm
spanner to adjust cable outer and
lock the nut. Move the rubber boot
over the lock nuts.
(B ) ADJUSTMENT AT THROTTLE
BODY END (CLASSIC 500)
✰
Loosen the lock nuts on both the
cables.
✰ Adjust both cables unitform and
tighten the lock nuts.
THROTTLE CABLE ASSY
REPLACEMENT (CLASSIC 500)
✰
While replacing throttle cable
following procedure is recommended
- (A) Connect throttle cable to Rotor
/ throttle grip assembly
- (B) Connect cable to throttle body
and ensure the recommended free
play.
- (C) Route and strap the cable
properly.
THROTTLE CABLE PLAY
ADJUSTMENT (CLASSIC 350)
(A ) ADJUSTMENT OF FREE PLAY
AT ROTOR(THROTTLE) GRIP
FREE PLAY : 2 TO 3 MM
✰
Check throttle radial free play 2-3
mm. If excess play then adjust
throttle cable as shown Fig.
03-20