Royal Enfield INTERCEPTOR 1965 Manuals

Manuals and User Guides for Royal Enfield INTERCEPTOR 1965. We have 1 Royal Enfield INTERCEPTOR 1965 manual available for free PDF download: Workshop Maintenance Manual

Royal Enfield INTERCEPTOR 1965 Workshop Maintenance Manual

Royal Enfield INTERCEPTOR 1965 Workshop Maintenance Manual (60 pages)

736 c.c.

Brand: Royal Enfield | Category: Motorcycle | Size: 4.39 MB

Table of Contents

Table of Contents
3
Technical Data
5
Engine Specification
6
- Engine
  6
- Cylinder Heads
  6
- Cylinders
  6
- Pistons
  6
- Connecting Rods
  6
- Crankcase
  6
- Crankshaft and Flywheel
  6
- Main Bearings
  6
- Camshafts
  6
Ignition and Lighting System
7
Timing Drive
7
Valve Gear
7
Valves
7
Air Filter
8
Breather
8
Carburetters
8
Gearbox
8
- Oil Pump Diagrams
  9
Lubrication System
8
Clutch
10
Removal of the Timing Cover
10
Service Operations with Engine in Frame
10
Tappet Adjustment
10
Valve Timing
10
Ignition Timing
11
Removal of the Camshafts
11
Magneto Chain Adjustment
12
Primary Chain Adjustment
12
Removal of the Dual Seat and Rear Mudguard
12
- Removal-Of the Petrol Tank
  12
- Removal and Refitting of the Cylinder Head
  13
Timing Chain Adjustment
12
Reniovai of the Valves
13
Decarbonising
14
Removal of Pistons
14
Removal of Sparking Plugs
14
Removal of the Cylinders
14
Removal of the Rockers
14
Removal of the Valve Guides
14
Grinding-In Valves
15
Reassembly after Decarbonising
15
Cleaning the Oil Filters
16
Overhaul of Oil Pumps
16
Dismantling the Breathers
17
Removal of Camshaft Sprockets
17
Removal of the Clutch
17
Removal of the Engine and Clutch Sprockets
17
Removal of the Magneto
17
Removal of the Timing Chains
17
- Timing Sprocket
  17
Fitting the Alternator
18
Oil Pipe Unions
18
Oilsealbehindenginesprocket
18
Removal of Final Drive Sprocket
18
Rocker Oil Feed Relief Valve
18
Dismantling the Crankcase
19
- Main Bearings
  20
- Fitting the Connecting Rods
  20
- 60. Reassembly of Crankcase
  20
  - 61 . Crankshaft Plugs
    21
- 62. Pump Worm Threads
  21
- Gearbox and Clutch
  21
- Description of the Clutch
  21
- Description of the Gearbox
  22
- Removal of the Gearbox
  22
- To Dismantle the Gearbox
  22
- Removal of the Ball Races
  22
  - Operation of Gears
    23
- Change-Gear Menchanism
  24
- Reassembling the Gearbox
  24
- Dismantling and Reassembling the Clutch
  24
- Adjustment of Clutch Control
  24
- 72. Adjustment of Neutral Finder
  26
- Gearbox Oil Level
  26
- Amal Monobloc Carburetter
  27
- General Description
  27
- Tuning the Carburetter(S)
  28
  - Exploded View of Monobloc
    29
  - Carburetter
    30
- Tuning Sequence with Two Carburetters
  30
- Causes of High Petrol Consumption
  31
- Lucas Twin-Cylinder Magneto
  31
- General
  31
- Lubrication
  31
- Adjustments
  32
- Cleaning
  32
- High Tension Cables
  32
- Renewing Timing Control Cable (Manual Control)
  32
- Contact Breaker Springs
  32
- Automatic Advance Mechanism
  33
Removal of the Engine Gear- Box Unit from the Frame
19
Removal of the Gearbox
19
Service Operations with Engine Removed
19
General (6-Volt Sets)
34
Maintenance
36
Filling and Soaking Batteries
37
General
37
Technical Data
37
Head and Tail Lamps
38
Headlamp
38
Lucas Light Unit
38
Parking Lights (Early Models with Casquettes)
39
Tail Light
39
Description of Frame
40
Frame
40
100. Removal of Rear Suspension
41
101. Servicing Rear Suspension Units
41
Steering Head Races
41
104. Wheel Alignment
42
Front Fork
43
- Operation of the Fork
  44
- 108. Dismantling the Fork to
  44
- 111. Steering Head Races
  45
- Front Wheel
  47
- Replacing Brake Linings
  47
- Removal of Brake Operating
  47
  - Bearings
    53
- Hub Bearings
  53
- Removal of Ball Bearings
  53
- 139 Removalofhubdrivingpins
  54
- 144. Wheel Rims
  54

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