JLG 1930ES Operation & Safety Manual
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JLG 1930ES Operation & Safety Manual

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Operation & Safety Manual
Model
1930ES
2030ES
2630ES
2646ES
3246ES
3121165
September 17, 2004

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Summary of Contents for JLG 1930ES

  • Page 1 Operation & Safety Manual Model 1930ES 2030ES 2630ES 2646ES 3246ES 3121165 September 17, 2004...
  • Page 3 Any alteration or modification of the machine is strictly forbidden without written approval from JLG Industries, Inc. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 4 INDICATES PROCEDURES ESSENTIAL FOR SAFE OPERATION AND WHICH, IF NOT FOLLOWED, MAY RESULT IN A MACHINE MAL- FUNCTIONED DAMAGE. WHEN INSTALLED IN A MACHINE, THIS SIGNAL WORD WILL HAVE A GREEN BACKGROUND AS PART OF A DECAL. – JLG Lift – 3121165...
  • Page 5 CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. IMPORTANT JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROPERTY OR THE JLG PRODUCT.
  • Page 6 - June 25, 2003 Revised - August 26, 2003 Revised - December 3, 2003 Revised - March 3, 2004 Added Manual Part Number to Foreword - - August 1, 2004 Revised - September 17, 2004 – JLG Lift – 3121165...

  • Page 7: Table Of Contents

    Incident Notification.............5-2 SECTION 6 - INSPECTION AND REPAIR LOG 3121165 – JLG Lift –...
  • Page 8 Inspection and Repair Log ............6-1 – JLG Lift –...

  • Page 9: Section 1. Safety Precautions

    JLG. questions, or additional information regarding any por- tions of this manual, contact JLG Industries, Inc. • Ensure that the ground conditions are adequate to support the maximum tire load indicated on the tire load decals located on the chassis adjacent to each wheel.

  • Page 10: Operation

    Trip and Fall Hazards instruction placards or decals are missing or illegible. • JLG Industries, Inc. recommends that all persons in the • Check the machine for modifications to original com- platform wear a full body harness with a lanyard ponents.
  • Page 11 • Maintain safe clearance from electrical lines, appara- tus, or any energized (exposed or insulated) parts in accordance with the Minimum Safe Approach Distance (MSAD) as specified in Table 1-1. Allow for machine movement and electrical line swaying. 3121165 – JLG Lift –...

  • Page 12: Towing, Lifting, And Hauling

    • Never exceed the maximum work load as specified on the platform. Keep all loads within the confines of the platform, unless authorized by JLG. • Keep the chassis of the machine a minimum of 2 ft. (0.6m) from holes, bumps, drop-offs, obstructions, debris, concealed holes, and other potential hazards at the ground level.

  • Page 13: Maintenance

    • Use only clean approved non-flammable cleaning sol- vents. • Never alter, remove, or substitute any items such as counterweights, tires, batteries, platforms or other 3121165 – JLG Lift –...
  • Page 14 SECTION 1 - SAFETY PRECAUTIONS This page intentionally left blank. – JLG Lift – 3121165...

  • Page 15: Section 2 - User Responsibilities, Machine Preparation And Inspection

    5. Enough knowledge of the mechanical operation of delivered and from that time forward as requested by the machine to recognize a malfunction or potential the user or his/her personnel. malfunction. 3121165 – JLG Lift –...

  • Page 16: Preparation, Inspection, And Maintenance

    NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. * JLG Industries, Inc. recognizes a Factory-Certified Service Technician as a person who has successfully completed the JLG Service Training School for the specific JLG product model.
  • Page 17 Emergency Stop Button is activated. 3246ES 31.75 (Full) 2. From the platform control console: a. Ensure that the control console is firmly secured in the proper location. NOTE: Australian machines are equipped with a lift/drive cutout when tilted. 3121165 – JLG Lift –...

  • Page 18: Walk - Around Inspection Diagram

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION Figure 2-1. Walk - Around Inspection Diagram – JLG Lift – 3121165...

  • Page 19: Walk - Around Inspection Points

    3. Spindle, Tie Rod, Drive Motor and Steer Linkage (left front) - See Note 4. Pothole Protection System - See Note 5. Battery Compartment - Proper electrolyte level. 6. Proximity Switch - See Note Figure 2-2. Walk - Around Inspection Points 3121165 – JLG Lift –...

  • Page 20: Switch Location

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION SWITCHES THROUGHOUT MACHINE 1. Pothole Switch (Typical on opposite side of machine) 2. Proximity Switch 3. Rotary Switch Figure 2-3. Switch Location – JLG Lift – 3121165...

  • Page 21: Section 3. User Responsibilities And Machine Control

    JLG Distributor before proceeding. machine. It is important that all personnel who are assigned to and responsible for the operation and mainte-...

  • Page 22: Controls And Indicators

    2. Load is within manufacturer’s rated capacity. 3. All machine systems are functioning properly. Stability This machine, as originally manufactured by JLG and operated within its rated capacity on a smooth, firm and level supporting surface, provides a stable aerial platform for all platform positions.

  • Page 23: Platform Control Station

    9. Horn 3. System Distress 10. Steer Switch 4. Battery Discharge Indicator 11. Controller 5. Tilt Indicator 12. Emergency Stop Switch 6. Overload Indicator 13. Trigger Switch 7. Capacity Select Switch Figure 3-3. Platform Control Station 3121165 – JLG Lift –...

  • Page 24: Platform Control Station

    6. Overload Indicator (If Equipped) - Indicates the plat- turned on by pulling the switch out (on), and is form has been overloaded. turned off by pushing the switch in (off). – JLG Lift – 3121165...
  • Page 25 Horn is activated when the chassis is on a slope greater than what the machine is programmed for DO NOT OPERATE MACHINE IF HIGH DRIVE SPEED OPERATES and the platform is elevated. WHEN PLATFORM IS RAISED ABOVE THE STOWED POSITION. 3121165 – JLG Lift –...
  • Page 26 SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL – JLG Lift – 3121165...
  • Page 27 SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL 3121165 – JLG Lift –...
  • Page 28 SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL – JLG Lift – 3121165...
  • Page 29 SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL 3121165 – JLG Lift –...
  • Page 30 SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL Table 3-1. Decal Location Legend (1930ES) English/ English/ Portuguese/ English/ ANSI Australian Korean Item Spanish French Spanish Chinese 0272854-4 0272855-4 0272856-2 0274120-1 0272863-1 0272857-1 0272864-1 0273795-1 1705642 1705642 1705642 1705642 1705642 1705642...
  • Page 31 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1703819 1703819 1703819 1703819 1703819 1703819 1703819 1703819 1705719 3252098 1705719 1700584 1700584 1700584 1703464 1703464 1700584 3252507 1700584 1704016 1704016 1704016 1703817 1704016 1703817 1704016 1704016 3121165 – JLG Lift – 3-11...
  • Page 32 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1703819 1703819 1703819 1703819 1703819 1703819 1703819 1703819 1705719 3252098 1705719 1700584 1700584 1700584 1703464 1703464 1700584 3252507 1700584 1704016 1704016 1704016 1703817 1704016 1703817 1704016 1704016 3-12 – JLG Lift – 3121165...
  • Page 33 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1703819 1703819 1703819 1703819 1703819 1703819 1703819 1703819 1705719 3252098 1705719 1700584 1700584 1700584 1703464 1703464 1700584 3252507 1700584 1704016 1704016 1704016 1703817 1704016 1703817 1704016 1704016 3121165 – JLG Lift – 3-13...
  • Page 34 1701509 1701509 1701509 1701509 1701509 1701509 1701509 1703819 1703819 1703819 1703819 1703819 1703819 1703819 1703819 1705719 3252098 1705719 1700584 1700584 1700584 1703464 1703464 1700584 3252507 1700584 1704016 1704016 1704016 1703817 1704016 1703817 1704016 1704016 3-14 – JLG Lift – 3121165...

  • Page 35: Section 4. Machine Operation

    The JLG Scissor Lift has a primary operator Control Sta- NOTE: All platform extension capacities are 250 lb (120 kg). tion in the platform. From this Control Station, the operator Table 4-1.

  • Page 36: Operation

    In addition, the switch can be used to turn off 2. Position the applicable emergency stop switch to power (push the switch IN) to the function controls in the the on position. event of an emergency. – JLG Lift – 3121165...
  • Page 37 The machine is equipped with a mechanically extendable deck, giving the operator better access to worksites. On the 1930ES/2030ES/2630ES this extension adds 3 ft (0.9m) and on the 2646ES and 3246ES the extension adds 4 ft (1.2 m) to the front of the platform. To extend the deck, pull out handles from latch and swing up, then use the handles and handrail to push the extendable deck out.

  • Page 38: Steering

    3 sec- ther in the direction of travel. onds before the function change is effective.The machine is inoperable at this point. HORIZONTAL Figure 4-1. Grade and Sideslope – JLG Lift – 3121165...

  • Page 39: Parking And Stowing

    1. Connect the charger receptacle to 115 volt power outlet. 2. The batteries are fully charged when green light on the battery charger status panel is illuminated. 3121165 – JLG Lift –...

  • Page 40: Tie Down/Lift Lugs

    LIFTING THE MACHINE FROM THE SIDES USING A FORK TRUCK IS NOT RECOMMENDED BY JLG®. IN THE EVENT THAT THE MACHINE NEEDS TO BE LIFTED FROM THE SIDES CAUTION MUST BE USED TO AVOID JAMMING THE POT HOLE PROTEC- TION BARS UP AGAINST THE FRAME.

  • Page 41: Lifting And Tie Down Diagram

    SECTION 4 - MACHINE OPERATION REAR FRONT Figure 4-2. Lifting and Tie Down Diagram 3121165 – JLG Lift –...

  • Page 42: Australian Lift And Tie Down Diagram

    SECTION 4 - MACHINE OPERATION REAR FRONT Figure 4-3. Australian Lift and Tie Down Diagram – JLG Lift – 3121165...

  • Page 43: Towing

    NOT BE ENGAGED WITH THE DISENGAGE BOLTS IN THE BRAKE tery compartment. HOUSING. THIS WILL CAUSE THE MACHINE TO ROLL WHEN PARKED ON AN INCLINE. Figure 4-4. Manual Disengage 3121165 – JLG Lift –...

  • Page 44: Lifting And Tie Down Chart

    156.8 187.7 2030ES 38.5 2030ES 98.9 73.9 38.5 97.8 187.7 2630ES 2630ES 73.9 108.6 2646ES 2646ES 209.1 43.8 82.32 20.5 20.5 209.1 43.8 108.4 82.32 3246ES 3246ES Figure 4-5. Lifting and Tie Down Chart 4-10 – JLG Lift – 3121165...

  • Page 45: Section 5. Emergency Procedures

    The handle is con- nected, by a cable, to the manual descent valve on the lift cylinder. Pulling the manual descent handle opens the valve spool, lowering the platform. 3121165 – JLG Lift –...

  • Page 46: Incident Notification

    It is imperative that JLG Industries, Inc. be notified imme- structures or equipment, do not continue operation of the diately of any incident involving a JLG product. Even if no machine from either the platform or the ground until the...

  • Page 47: Section 6. Inspection And Repair Log

    SECTION 6 - INSPECTION AND REPAIR LOG SECTION 6. INSPECTION AND REPAIR LOG Table 6-1.Inspection and Repair Log Date Comments 3121165 – JLG Lift –...
  • Page 48 SECTION 6 - INSPECTION AND REPAIR LOG Table 6-1.Inspection and Repair Log Date Comments – JLG Lift – 3121165...
  • Page 50 England Fax: (49) 421 693 5035 Fax: (61) 2 65 810122 Phone: (44) 870 200 7700 Fax: (44) 870 200 7711 JLG Latino Americana Ltda. JLG Europe B.V. JLG Industries (Norge AS) JLG Polska Rua Eng. Carlos Stevenson, Jupiterstraat 234 Sofeimyrveien 12 UI.

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