Related Manuals for JLG 1532E3
Summary of Contents for JLG 1532E3
- Page 1 Operation and Safety Manual Models 1532E3 1932E3 2033E3 2046E3 2646E3 2658E3 3120877 July 23, 2012...
- Page 3 JLG INDUSTRIES MAY HAVE ISSUED SAFETY RELATED BULLETINS FOR YOUR JLG PRODUCT. CONTACT JLG INDUSTRIES INC. OR THE LOCAL AUTHORIZED JLG DISTRIBUTOR FOR INFORMATION CONCERNING SAFETY RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR YOUR JLG PRODUCT. ALL ITEMS REQUIRED BY THE SAFETY RELATED BULLETINS MUST BE COM- PLETED ON THE AFFECTED JLG PRODUCT Due to continuous product improvements, JLG Industries, Inc.
- Page 4 FOREWORD This page left blank intentionally. – JLG Sizzor – 3120877...
- Page 5 JLG Indus- tries, Inc. *Applicable Federal OSHA regulations for the United States, as of the date of publication of this 1.
- Page 6 FOREWORD REVISON LOG January 1999 Original Issue March 12, 1999 Revised March 1, 2001 Revised July 31, 2001 Revised July 23, 2012 Revised – JLG Sizzor – 3120877...
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Page 7: Table Of Contents
Emergency Operation ............5-1 SECTION 6 - INSPECTION AND REPAIR LOG 3120877 – JLG Sizzor –... - Page 8 Decal Installation - 1532E3 & 1932E3 French (Sheet 1 of 2) ......3-14...
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Page 9: Section 1. Safety Precautions
IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROP- trucks, trailers, railway cars, floating vessels, scaffolds ERTY DAMAGE, PERSONAL INJURY OR DEATH. or other equipment unless approved in writing by JLG. • Do not operate the machine in hazardous environ- 1.2 PRE-OPERATION ments unless approved for that purpose by JLG. -
Page 10: Operation
When operating a scissor lift or verti- instruction placards or decals are missing or illegible. cal mast lift, JLG recommends wearing a full body har- ness. Attach only one (1) lanyard per lanyard • Avoid any buildup of debris on the platform floor. Keep anchorage point. - Page 11 • Keep the chassis of the machine at least 2 ft. (0.6m) from holes, bumps, drop-offs, obstructions, debris, concealed holes, and other potential hazards on the floor/surface unless approved by JLG. • Never attempt to use the machine as a crane. Do not tie-off machine to any adjacent structure.
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Page 12: Towing, Lifting, And Hauling
When driving in high speed, switch to low speed before stopping. Travel grades in low speed only. • Do not use high speed drive in restricted or close quar- ters or when driving in reverse. – JLG Lift – 3120877... -
Page 13: Section 2 - Preparation And Inspection
2.3 DELIVERY AND FREQUENT INSPECTION Tire and Wheel Assemblies NOTE: This machine requires periodic safety and mainte- nance inspections by a JLG distributor, or certified No loose or missing lug nuts; no visible damage; check JLG mechanic. drive hoses for damage. -
Page 14: Daily Walk-Around Inspection
Check for High Drive cut-out as platform begins to raise. Check that pothole protection system is deployed when plat- form is raised and that actuating rollers are in con- tact with the connecting bar. – JLG Sizzor – 3120877... -
Page 15: Torque Requirements
Utiliz- ing this Torque Chart in conjunction with the preventive maintenance procedures in the Service and Maintenance Manual will enhance safety, reliability and performance of the machine. 3120877 – JLG Sizzor –... -
Page 16: Daily Walk-Around Inspection Diagram
SECTION 2 - MACHINE PREPARATION AND INSPECTION Figure 2-2. Daily Walk-Around Inspection Diagram – JLG Sizzor – 3120877... -
Page 17: Daily Walk-Around Inspection Points (Sheet 1 Of 2)
Begin the “Walk-Around Inspection” at Item 1, as no loose or missing parts. noted on the diagram. Continue to the right (counter- 11. Machine Controller (1532E3 and 1932E3) - clockwise viewed from top) checking each item in Properly secured; no visible damage; no loose sequence for the conditions listed in the “Walk-... -
Page 18: Daily Walk-Around Inspection Points (Sheet 2 Of 2)
37. (Not Shown on Illustration) Valves, Valve Fittings, no visible damage; check drive hoses. Hosing and Tubing - Properly secured; no loose or missing parts; no visible damage;no evidence of leakage. Figure 2-4. Daily Walk-Around Inspection Points (Sheet 2 of 2) – JLG Sizzor – 3120877... - Page 19 SECTION 2 - MACHINE PREPARATION AND INSPECTION 3120877 – JLG Sizzor –...
- Page 20 SECTION 2 - MACHINE PREPARATION AND INSPECTION This page left blank intentionally. – JLG Sizzor – 3120877...
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Page 21: Section 3 - User Responsibilities And Machine Control
JLG Distributor before proceeding. understand the proper use and maintenance of the machine. It is important that all personnel who are... -
Page 22: Controls And Indicators
JLG SMART™ System the machine. The machine is controlled by the JLG SMART™ System, a With the Power Selector Switch positioned to 24 volt, multiplex motor controller which works in conjunc-... -
Page 23: Ground Control Station - Models 1532E3/1932E3
SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL Figure 3-1. Ground Control Station - Models 1532E3/1932E3 6. Powered Deck Extension Switch (If Equipped - reset the smart system if a system fault has occurred and the machine has shut down. -
Page 24: Ground Control Station - Models 2033E3/2046E3/2646E3/2658E3
5. Steer Switch - The thumb-operated steer switch, be engaged while operating the drive function to located on top of the joystick, works in conjunction give a more evenly distributed oil flow to each drive – JLG Sizzor – 3120877... -
Page 25: Platform Control Station - All Models
To operate high drive, depress the high drive 3120877 – JLG Sizzor –... - Page 26 14. Battery Discharge Indicator - The battery dis- charge indicator is a gauge that provides a visual indication of the condition of the batteries. – JLG Sizzor – 3120877...
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Page 27: Placards And Decals
Remove the damaged decal and thoroughly clean the surface before installing a new decal. Simply peel off backing paper and press decal on to the surface. 3120877 – JLG Sizzor –... -
Page 28: Decal Installation - 1532E3 & 1932E3 Uk (Sheet 1 Of 2)
1704132 1532E3 1703818 1932E3 1704132 1932E3 1703812 1703817 1703817 1703877 1703823 1703969 1703817 1703817 1703817 1704982 1532E3 1704983 1703814 1932E3 1703813 1703788 Figure 3-4. Decal Installation - 1532E3 & 1932E3 UK (Sheet 1 of 2) – JLG Sizzor – 3120877... -
Page 29: Decal Installation - 1532E3 & 1932E3 Uk (Sheet 2 Of 2)
1704131 1532E3 1704132 1932E3 1703822 3252533 1703818 1703817 1703817 1703813 1703969 1704982 1532E3 1704983 1932E3 1702631 1703877 1704138 1703788 1703823 1703698 1703814 Figure 3-5. Decal Installation - 1532E3 & 1932E3 UK (Sheet 2 of 2) 3120877 – JLG Sizzor –... -
Page 30: Decal Installation - 1532E3 & 1932E3 Australian (Sheet 1 Of 2)
1532E3 1703818 1932E3 1704132 1932E3 1703812 1703817 1703817 1703877 1704122 1703823 1703969 1703817 1703817 1703817 3252615 1532E3 3252616 1703814 1932E3 1703813 Figure 3-6. Decal Installation - 1532E3 & 1932E3 Australian (Sheet 1 of 2) 3-10 – JLG Sizzor – 3120877... -
Page 31: Decal Installation - 1532E3 & 1932E3 Australian (Sheet 2 Of 2)
1932E3 1703822 3252534 1703818 1703817 1704122 1703817 1703813 1703969 3252615 1532E3 3252616 1932E3 1702631 1703877 1704138 1703788 1703823 1703968 1704123 1703814 Figure 3-7. Decal Installation - 1532E3 & 1932E3 Australian (Sheet 2 of 2) 3120877 – JLG Sizzor – 3-11... -
Page 32: Decal Installation - 1532E3 & 1932E3 Dutch (Sheet 1 Of 2)
1532E3 1703894 1932E3 1704132 1932E3 1703812 1703817 1703817 1703896 1703895 1703973 1703817 1703817 1703817 1704982 1532E3 1704983 1703814 1932E3 1703893 1703788 Figure 3-8. Decal Installation - 1532E3 & 1932E3 Dutch (Sheet 1 of 2) 3-12 – JLG Sizzor – 3120877... -
Page 33: Decal Installation - 1532E3 & 1932E3 Dutch (Sheet 2 Of 2)
1532E3 1704132 1932E3 1703822 3252533 1703894 1703817 1703817 1703893 1703973 1704982 1532E3 1704983 1932E3 1702631 1703897 1704138 1703896 1703895 1703892 1703814 Figure 3-9. Decal Installation - 1532E3 & 1932E3 Dutch (Sheet 2 of 2) 3120877 – JLG Sizzor – 3-13... -
Page 34: Decal Installation - 1532E3 & 1932E3 French (Sheet 1 Of 2)
1532E3 1703865 1932E3 1704132 1932E3 1703812 1703817 1703817 1703878 1703866 1703970 1703817 1703817 1703817 1704982 1532E3 1704983 1703814 1932E3 1703864 1703788 Figure 3-10. Decal Installation - 1532E3 & 1932E3 French (Sheet 1 of 2) 3-14 – JLG Sizzor – 3120877... -
Page 35: Decal Installation - 1532E3 & 1932E3 French (Sheet 2 Of 2)
1532E3 1704132 1932E3 1703822 3252533 1703865 1703817 1703817 1703864 1703970 1704982 1532E3 1704983 1932E3 1702631 1703878 1704138 1703788 1703866 1703863 1703814 Figure 3-11. Decal Installation - 1532E3 & 1932E3 French (Sheet 2 of 2) 3120877 – JLG Sizzor – 3-15... -
Page 36: Decal Installation - 1532E3 & 1932E3 German (Sheet 1 Of 2)
1703817 3252630 2033E3/2646E3 3252565 2046E3/2658E3 1703971 1703898 2033E3/2046E3 1704127 2646E3/2658E3 1703884 1704138 1703883 2033E3 1704211 2046E3/2646E3/2658E3 1703811 1703811 1703788 1703814 1703880 Figure 3-12. Decal Installation - 1532E3 & 1932E3 German (Sheet 1 of 2) 3-16 – JLG Sizzor – 3120877... -
Page 37: Decal Installation - 1532E3 & 1932E3 German (Sheet 2 Of 2)
1532E3 1704132 1932E3 1703822 3252533 1703882 1703817 1703817 1703881 1703971 1704982 1532E3 1704983 1932E3 1702631 1703884 1704138 1703788 1703883 1703880 1703814 Figure 3-13. Decal Installation - 1532E3 & 1932E3 German (Sheet 2 of 2) 3120877 – JLG Sizzor – 3-17... -
Page 38: Decal Installation - 1532E3 & 1932E3 Italian (Sheet 1 Of 2)
1532E3 1703887 1932E3 1704132 1932E3 1703812 1703817 1703817 1703877 1703888 1703969 1703817 1703817 1703817 1704982 1532E3 1704983 1703814 1932E3 1703886 1703788 Figure 3-14. Decal Installation - 1532E3 & 1932E3 italian (Sheet 1 of 2) 3-18 – JLG Sizzor – 3120877... -
Page 39: Decal Installation - 1532E3 & 1932E3 Italian (Sheet 2 Of 2)
1704137 1704133 2658E3 2033E3 1704135 2046E3 1704136 2646E3 1704137 2658E3 1703887 1703812 1703817 1703817 1703842 1703811 1703817 1703811 1703817 1703886 1703817 Figure 3-15. Decal Installation - 1532E3 & 1932E3 italian (Sheet 2 of 2) 3120877 – JLG Sizzor – 3-19... -
Page 40: Decal Installation - 1532E3 & 1932E3 Spanish (Sheet 1 Of 2)
1532E3 1703841 1932E3 1704132 1932E3 1703812 1703817 1703817 1703897 1703842 1703974 1703817 1703817 1703817 1704982 1532E3 1704983 1703814 1932E3 1703840 1703788 Figure 3-16. Decal Installation - 1532E3 & 1932E3 Spanish (Sheet 1 of 2) 3-20 – JLG Sizzor – 3120877... -
Page 41: Decal Installation - 1532E3 & 1932E3 Spanish (Sheet 2 Of 2)
1532E3 1704132 1932E3 1703822 3252533 1703841 1703817 1703817 1703840 1703974 1704982 1532E3 1704983 1932E3 1702631 1703897 1704138 1703788 1703842 1703839 1703814 Figure 3-17. Decal Installation - 1532E3 & 1932E3 Spanish (Sheet 2 of 2) 3120877 – JLG Sizzor – 3-21... -
Page 42: Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 Uk (Sheet 1 Of 2)
1703817 3252630 2033E3/2646E3 3252565 2046E3/2658E3 1703971 1703898 2033E3/2046E3 1704127 2646E3/2658E3 1703877 1704138 1703823 2033E3 1704211 2046E3/2646E3/2658E3 1703811 1703811 1703788 1703814 1703698 Figure 3-18. Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 UK (Sheet 1 of 2) 3-22 – JLG Sizzor – 3120877... -
Page 43: Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 Uk (Sheet 2 Of 2)
1704137 1704133 2658E3 2033E3 1704135 2046E3 1704136 2646E3 1704137 2658E3 1703818 1703812 1703817 1703817 1703823 1703811 1703817 1703811 1703817 1703813 1703817 Figure 3-19. Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 UK (Sheet 2 of 2) 3120877 – JLG Sizzor – 3-23... -
Page 44: Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 Australian (Sheet 1 Of 2)
1703813 1703822 1703817 1704122 3252534 1703969 1704115 2033E3/2046E3 1704129 2646E3/2658E3 1704138 1703823 2033E3 1704211 2046E3/2646E3/2658E3 1703811 1703811 1704123 1703788 1703814 1703698 Figure 3-20. Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 Australian (Sheet 1 of 2) 3-24 – JLG Sizzor – 3120877... -
Page 45: Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 Australian (Sheet 2 Of 2)
1704137 1704133 2658E3 2033E3 1704135 2046E3 1704136 2646E3 1704137 2658E3 1703818 1703812 1703817 1703817 1703823 1703811 1703817 1703811 1703817 1703813 1703817 Figure 3-21. Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 Australian (Sheet 2 of 2) 3120877 – JLG Sizzor – 3-25... -
Page 46: Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 Dutch (Sheet 1 Of 2)
1703817 3252630 2033E3/2646E3 3252565 2046E3/2658E3 1703973 1703898 2033E3/2046E3 1704127 2646E3/2658E3 1703896 1704138 1703823 2033E3 1704211 2046E3/2646E3/2658E3 1703811 1703811 1703788 1703814 1703892 Figure 3-22. Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 Dutch (Sheet 1 of 2) 3-26 – JLG Sizzor – 3120877... -
Page 47: Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 Dutch (Sheet 2 Of 2)
1704137 1704133 2658E3 2033E3 1704135 2046E3 1704136 2646E3 1704137 2658E3 1703894 1703812 1703817 1703817 1703823 1703811 1703817 1703811 1703817 1703893 1703817 Figure 3-23. Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 Dutch (Sheet 2 of 2) 3120877 – JLG Sizzor – 3-27... -
Page 48: Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 French (Sheet 1 Of 2)
1703817 3252630 2033E3/2646E3 3252565 2046E3/2658E3 1703970 1703898 2033E3/2046E3 1704127 2646E3/2658E3 1703878 1704138 1703866 2033E3 1704211 2046E3/2646E3/2658E3 1703811 1703811 1703788 1703814 1703863 Figure 3-24. Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 French (Sheet 1 of 2) 3-28 – JLG Sizzor – 3120877... -
Page 49: Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 French (Sheet 2 Of 2)
1704137 1704133 2658E3 2033E3 1704135 2046E3 1704136 2646E3 1704137 2658E3 1703865 1703812 1703817 1703817 1703866 1703811 1703817 1703811 1703817 1703864 1703817 Figure 3-25. Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 French (Sheet 2 of 2) 3120877 – JLG Sizzor – 3-29... -
Page 50: Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 German (Sheet 1 Of 2)
1703817 3252630 2033E3/2646E3 3252565 2046E3/2658E3 1703971 1703898 2033E3/2046E3 1704127 2646E3/2658E3 1703884 1704138 1703883 2033E3 1704211 2046E3/2646E3/2658E3 1703811 1703811 1703788 1703814 1703880 Figure 3-26. Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 German (Sheet 1 of 2) 3-30 – JLG Sizzor – 3120877... -
Page 51: Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 German (Sheet 2 Of 2)
1704137 1704133 2658E3 2033E3 1704135 2046E3 1704136 2646E3 1704137 2658E3 1703882 1703812 1703817 1703817 1703883 1703811 1703817 1703811 1703817 1703881 1703817 Figure 3-27. Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 German (Sheet 2 of 2) 3120877 – JLG Sizzor – 3-31... -
Page 52: Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 Italian (Sheet 1 Of 2)
1703817 3252630 2033E3/2646E3 3252565 2046E3/2658E3 1703972 1703898 2033E3/2046E3 1704127 2646E3/2658E3 1703889 1704138 1703888 2033E3 1704211 2046E3/2646E3/2658E3 1703811 1703811 1703788 1703814 1703885 Figure 3-28. Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 Italian (Sheet 1 of 2) 3-32 – JLG Sizzor – 3120877... -
Page 53: Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 Italian (Sheet 2 Of 2)
1704137 1704133 2658E3 2033E3 1704135 2046E3 1704136 2646E3 1704137 2658E3 1703887 1703812 1703817 1703817 1703842 1703811 1703817 1703811 1703817 1703886 1703817 Figure 3-29. Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 Italian (Sheet 2 of 2) 3120877 – JLG Sizzor – 3-33... -
Page 54: Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 Spanish (Sheet 1 Of 2)
1703817 3252630 2033E3/2646E3 3252565 2046E3/2658E3 1703794 1703898 2033E3/2046E3 1704127 2646E3/2658E3 1703897 1704138 1703842 2033E3 1704211 2046E3/2646E3/2658E3 1703811 1703811 1703788 1703814 1703839 Figure 3-30. Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 Spanish (Sheet 1 of 2) 3-34 – JLG Sizzor – 3120877... -
Page 55: Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 Spanish (Sheet 2 Of 2)
1704137 1704133 2658E3 2033E3 1704135 2046E3 1704136 2646E3 1704137 2658E3 1703841 1703812 1703817 1703817 1703842 1703811 1703817 1703811 1703817 1703840 1703817 Figure 3-31. Decal Installation - 2033E3/2046E3/2646E3 & 2658E3 Spanish (Sheet 2 of 2) 3120877 – JLG Sizzor – 3-35... - Page 56 SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL This page left blank intentionally. 3-36 – JLG Sizzor – 3120877...
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Page 57: Section 4 - Machine Operation
The JLG Scissor Lift is not intended to be used to lift mate- 4.3 MOTOR OPERATION rial other than supplies which personnel in the platform require to do their job. -
Page 58: Raising And Lowering (Lifting)
Emergency Stop Switch off and the lift switch is pressed, power is removed from the then on again will reset the JLG SMART™ system. switch and the joystick and the switch must be pressed again before activating the joystick. When... -
Page 59: Platform Extension
S I D E S L O P E S E X C E E D I N G T H O S E S P E C I F I E D F O R T H E evenly divide the oil flow to each drive motor when MACHINE. 3120877 – JLG Sizzor –... -
Page 60: Parking And Stowing
If the joystick is not activated within 3 sec- onds after the drive switch is pressed, power is 6. Turn switch to OFF and remove key to disable removed from the switch and joystick and the switch machine from unauthorized use. – JLG Sizzor – 3120877... -
Page 61: Platform Loading
Refer to the Emergency Towing Procedures in Section 6 standard configuration is as follows: or the Emergency Towing Decal affixed to the machine. 1532E3 - 270 kg 1932E3 - 230 kg BE SURE THE MACHINE IS ON A LEVEL SURFACE OR PROP-... -
Page 62: Towing
It is very important capable of handling the following weights: 1532E3 - that the forklift operator use only the designated lifting 1,315 kg; 1932E3 - 1,383 kg; 2033E3 - 2,032 kg;... -
Page 63: Section 5. Emergency Procedures
5.2 INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or prop- erty damage is evident, the factory should be contacted by telephone and provided with all necessary details. - Page 64 SECTION 5 - EMERGENCY PROCEDURES This page left blank intentionally. – JLG Lift – 3120877...
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Page 65: Section 6. Inspection And Repair Log
SECTION 6 - INSPECTION AND REPAIR LOG SECTION 6. INSPECTION AND REPAIR LOG Table 6-1.Inspection and Repair Log Date Comments 3120877 – JLG Sizzor –... - Page 66 SECTION 6 - INSPECTION AND REPAIR LOG Table 6-1.Inspection and Repair Log Date Comments – JLG Sizzor – 3120877...
- Page 68 JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I. de Baulieu...