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1
DRIVE MODULE
POS
NEG
GND
POS
R S T
7
7
RED WIRE
BLACK WIRE
GREEN WIRE
DC BUS POS, NEG, AND GND WIRES (1 EACH)
ARE PROVIDED WITH EACH DRIVE MODULE
2
FUSED DISCONNECT
FUSED DISCONNECT
3 PHASE AC LINE
50/60 Hz
NOTES:
THE PSM MUST BE CENTERED BETWEEN THE DRIVE MODULES TO MINIMIZE THE DC BUS INDUCTANCE, SO THAT AN
1
EQUIVILENT NUMBER OF DRIVES ARE LOCATED ON EACH SIDE OF THE PSM.
2
FUSE SIZE: PSM-125-UL CLASS RK5 90 AMP (5000 AIC) A DISCONNECTING DEVICE IS REQUIRED FOR SAFETY AND MAINTENANCE.
PSM-50-UL CLASS RK5 40 AMP (5000 AIC)
3
NOTES ON SIZING OF POWER TRANSFORMERS AND INPUT WIRES:
3
a) TRANSFORMER 3 PHASE KVA =
X (LINE-TO-LINE SECONDARY VOLTS RMS) X (PER PHASE SECONDARY CURRENT RMS) =
1000
X (LINE-TO-LINE PRIMARY VOLTS RMS) X (PER PHASE PRIMARY CURRENT RMS).
b) TRANSFORMER 3 PHASE KVA = (SUMMATION OF EACH MOTORS ACTUAL AVERAGE OUTPUT POWER) X (1.2) 1.2 FACTOR ADDS 20%
AS ROUGH ESTIMATE OF DRIVE MODULE & MOTOR LOSSES.
c) SEE DRAWING 9101-0132, TRANSFORMER LOAD REGULATION, TO DETERMINE EFFECT OF PEAK LOADS ON SYSTEM DC BUS VOLTAGE.
4
FOR WIRE GAUGES NOTED: STRIPPED ENDS OF STRANDED WIRES MUST BE FULLY TINNED SO WIRE DIA. STAYS LARGE ENOUGH FOR
PROPER CLAMPING IN POWER SUPPLY MODULE OR DRIVE MODULE TERMINAL.
5
FOR 16 GAUGE MOTOR POWER WIRE: STRIPPED ENDS OF STRANDED WIRES MUST BE DOUBLED OVER AND FULLY TINNED FOR
PROPER CLAMPING IN DRIVE MODULE TERMINAL.
I-SERIES MOTORS ARE USED WITH BRU-500 DRIVES ONLY.
6
7
TERMINAL POST HARDWARE DETAILS:
M6 TERMINAL POST
CAUTION
CONNECTING LUGS
DO NOT OVERTIGHTEN
USE NUT DRIVER ONLY
36 LB-IN (4.0 Nm) ABSOLUTE
TERMINAL POST BASE
MAXIMUM TIGHTENING TORQUE.
Auxiliary Logic Power
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1398-PDM-25, 50, 100, and 150
Figure 3.4
Power Wiring Diagram (1398-PDM-25, 50, 100, and 100)
1
DRIVE MODULE
POWER SUPPLY MODULE
NEG
GND
POS
NEG
R S T
L1 L2 L3
100 TO 240 VAC RMS
3 PHASE INPUT POWER
B
JM
21871
ADDED H-SERIES MTR OPTION
PHASING OF L1,L2 AND L3
1
INPUT POWER IS ARBITRARY
10
3 PHASE ISOLATION OR AUTO
TRANSFORMER.
L1
3
L2
(OPTIONAL, NOT REQUIRED
WHEN DESIRED INPUT VOLTAGE
IS AVAILABLE DIRECTLY
L3
FROM THE LINE).
TRANSFORMER
CHASSIS
TO PROTECTIVE
MACHINE COMMON
EARTH TERMINAL
GROUNDING BUS BAR
SPRING DISK WASHERS
FLAT WASHER
M6 NUT
DRIVE OR POWER SUPPLY
BUS BAR
GROUND TERMINAL POSTS
POSITIVE,NEGATIVE TERMINAL POSTS
DRIVE MODULE
GND
POS
NEG
R S T
__
__
AC
LINE
FILTER
COMMON GROUNDING POINT FOR
POWER SUPPLY-DRIVE MODULE
SYSTEM
MOTOR POWER MATING CONNECTOR
MOTOR POWER CONNECTOR
RELIANCE MOTION CONTROL
3 PHASE TRANSFORMERS
208/230/240/380/460/480 VAC PRIMARY, 115/230
VAC SECONDARY, 50/60 Hz
RELIANCE
PART NUMBER
0020-5091-001
0020-5091-002
0020-5091-003
0020-5091-004
3
1000
TORQUE TO 24 LB-IN.
8
9
TORQUE TO 11.5 LB-IN.
10
AC LINE FILTER AND SHIELDED MOTOR CABLE ARE OPTIONAL.
TO BE USED FOR IMPROVING THE SYSTEM'S ELECTROMAGNETIC
COMPATABILITY. WIRING BETWEEN THE POWER SUPPLY AND
M6 TERMINAL POST
FILTER SHOULD BE AS SHORT AS POSSIBLE. THE COMMON
GROUND SHOULD BE AS CLOSE TO THE MODULE AS POSSIBLE.
M6 NUT
CONNECTING LUGS
11
WIRE SIZES ARE RECOMMENDATIONS. THE REQUIREMENTS
OF LOCAL REGULATIONS MUST BE OBSERVED.
Wire the ULTRA Plus PDM Components
1
1
DRIVE MODULE
GND
POS
NEG
GND
R S T
R,S AND T MOTOR
POWER WIRES MUST
BE CORRECTLY
PHASED
10
H-SERIES, S-SERIES,
F-SERIES AND W-SERIES
MOTORS
KVA
3
6
12
I-5300 AND I-6600
6
18
MOTORS
A1
REV ECO
DO NOT SCALE DRAWING
DIMENSIONS ARE IN INCHES
BREAK ALL EDGES .02 MAX
FILLETS AND ROUNDS .02 R MAX
TOLERANCE ON:
ANGLES ±1ANGLES ˚
FRACTIONS:±1/64"
DECIMALS.XX±.020
Publication 1398-5.1 — January 2000
3-5
PART NO.
9101-0411
POWER SUPPLY MODULE AND
DRIVE MODULE TERMINALS
11
ACCEPTABLE WIRE RANGE
(GAUGE/mmÉ)
PRODUCT
TERMINALS
60˚C COPPER ONLY
6-0 AWG/16-55mmÉ
L1,L2,L3
PSM-125
8 AWG/10mmÉ
4
8
10-4 AWG/6-25mmÉ
PSM-50
L1,L2,L3
AND ALL
R,S,T
14-12 AWG/2.5-4mmÉ
4
DRIVE MODULES
16 AWG/1.5mmÉ
9
5
MOTOR POWER WIRES R,S,T,GND
MOTOR POWER
MINIMUM
MATING CONNECTOR
RECOMMENDED
MOTOR
CONTACT SIZE
POWER WIRE
(GAUGE/mmÉ)
(GAUGE/mmÉ)
S-3007
16 AWG/1.2mmÉ
S-3016
16 AWG/1.5mmÉ
S-4030
5
F-4030
S-4050
12 AWG/3.0mmÉ
F-4050
14 AWG/2.5mmÉ
4
S-4075
F-4075
S-6100
12 AWG/4mmÉ
F-6100
4
S-6200
8 AWG/8.6mmÉ
F-6200
8 AWG/10mmÉ
S-6300
F-6300
S-8350
6 AWG/16mmÉ
4 AWG/21.6mmÉ
S-8500
I-5300
8 AWG/10mmÉ
TERMINAL BLOCK
I-6600
6
6 AWG/16mmÉ
MOTOR POWER CONNECTOR
PIN
SIGNAL
A
R
B
S
C
T
MOTOR CASE
D
MOTOR TERMINAL BOX
MOTOR POWER TERMINAL STRIP
MOTOR POWER TERMINAL STRIP
TERMINAL
SIGNAL
U
S
V
R
W
T
MOTOR CASE
E
CHG'D NOTE 1
TM
5-30-95
RB
A00787
A
RELEASED
TM
BCB
21244
2-2-95
BY
REVISION DESCRIPTION
DATE
CHKR
DRAWN BY
DATE
DESIGN ENGR
DATE
UNLESS OTHERWISE SPECIFIED
TM
CO
1-24-95
5-30-95
POWER WIRING CONNECTIONS
PART NO.
9101-0411
1398-PDM-25, 50,
100, and 150
SCALE
DWG SIZE
SHEET
D
1
1
.XXX±.010
N/A
of
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