Allen-Bradley PowerFlex 40 Quick Start Manual

Allen-Bradley PowerFlex 40 Quick Start Manual

Adjustable frequency ac drive

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PowerFlex 40 Adjustable
Frequency AC Drive
FRN 1.xx - 4.xx
This Quick Start guide summarizes the basic steps needed to install,
start-up and program the PowerFlex 40 Adjustable Frequency AC Drive.
The information provided Does Not replace the User Manual and is
intended for qualified drive service personnel only.
For detailed PowerFlex 40 information including EMC instructions,
application considerations and related precautions refer to the
PowerFlex 40 User Manual, Publication 22B-UM001... on the CD
supplied with the drive or at
General Precautions
ATTENTION: The drive contains high voltage capacitors which take
time to discharge after removal of mains supply. Before working on
!
drive, ensure isolation of mains supply from line inputs [R, S, T (L1,
L2, L3)]. Wait three minutes for capacitors to discharge to safe voltage
levels. Failure to do so may result in personal injury or death.
Darkened display LEDs is not an indication that capacitors have
discharged to safe voltage levels.
ATTENTION: Equipment damage and/or personal injury may result
if parameter A092 [Auto Rstrt Tries] or A094 [Start At PowerUp] is
!
used in an inappropriate application. Do not use this function without
considering applicable local, national and international codes,
standards, regulations or industry guidelines.
ATTENTION: Only qualified personnel familiar with adjustable
frequency AC drives and associated machinery should plan or
!
implement the installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury and/or
equipment damage.
ATTENTION: This drive contains ESD (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
!
when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not
followed. If you are not familiar with static control procedures,
reference A-B publication 8000-4.5.2, "Guarding Against Electrostatic
Damage" or any other applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed drive can result in
component damage or a reduction in product life. Wiring or application
!
errors, such as, undersizing the motor, incorrect or inadequate AC
supply, or excessive ambient temperatures may result in malfunction of
the system.
www.rockwellautomation.com/literature.
Quick Start

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Summary of Contents for Allen-Bradley PowerFlex 40

  • Page 1 FRN 1.xx - 4.xx This Quick Start guide summarizes the basic steps needed to install, start-up and program the PowerFlex 40 Adjustable Frequency AC Drive. The information provided Does Not replace the User Manual and is intended for qualified drive service personnel only.
  • Page 2: Mounting Considerations

    IP66, NEMA/UL Type 4X Use Mounting Option A -10°C (14°F) IP30, NEMA/UL Type 1 Use Mounting Option B 50°C (122°F) IP20, NEMA/UL Type Open Use Mounting Option B Rating requires installation of the PowerFlex 40 IP 30, NEMA/UL Type 1 option kit.
  • Page 3 English-3 Typical Grounding R/L1 U/T1 S/L2 V/T2 T/L3 W/T3 SHLD Disconnecting MOVs To prevent drive damage, the MOVs connected to ground shall be disconnected if the drive is installed on an ungrounded distribution system where the line-to-ground voltages on any phase could exceed 125% of the nominal line-to-line voltage.
  • Page 4 English-4 CE Conformity Refer to the PowerFlex 40 User Manual on the CD supplied with the drive for details on how to comply with the Low Voltage (LV) and Electromagnetic Compatibility (EMC) Directives. Specifications, Fuses and Circuit Breakers Drive Ratings...
  • Page 5 Control Ride Through: Minimum ride through is 0.5 Secs - typical value 2 Secs Faultless Power Ride Through: 100 milliseconds Dynamic Braking Internal brake IGBT included with all ratings except No Brake versions. Refer to Appendix B of the PowerFlex 40 User Manual on CD for DB resistor ordering information.
  • Page 6: Power Wiring

    English-6 Power Wiring Power Wire Rating Recommended Copper Wire Unshielded 600V, 75°C (167°F) THHN/THWN 15 Mils insulated, dry location Anixter OLF-7xxxxx, Shielded 600V, 75°C or 90°C (167°F or 194°F) RHH/ Belden 29501-29507 or RHW-2 equivalent Anixter 7V-7xxxx-3G Shielded Tray rated 600V, 75°C or 90°C (167°F or 194°F) Shawflex 2ACD/3ACD or RHH/RHW-2 equivalent...
  • Page 7: I/O Wiring Recommendations

    The stinger leg should be connected to the center Phase B on the reactor. Refer to the PowerFlex 40 User Manual on CD for specific line reactor part numbers. Refer to Appendix B of the PowerFlex 40 User Manual on CD for accessory ordering information.
  • Page 8: Control Terminal Block

    When the ENBL jumper is removed, I/O Terminal 01 will always act as a hardware enable, causing a coast to stop without software interpretation. Refer to the PowerFlex 40 User Manual on CD for more information.
  • Page 9 English-9 Control I/O Terminal Designations No. Signal Default Description Param. Relay N.O. Fault Normally open contact for output relay. A055 Relay Common – Common for output relay. Relay N.C. Fault Normally closed contact for output relay. A055 Analog Output Select 0-10V Sets analog output to either voltage or current.
  • Page 10: Prepare For Drive Start-Up

    English-10 Prepare For Drive Start-Up ATTENTION: Power must be applied to the drive to perform the following start-up procedures. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure.
  • Page 11 Important: To disable reverse operation, see A095 [Reverse Disable]. If a fault appears on power up, refer to page 20 for an explanation of the fault code. For complete troubleshooting information, refer to the PowerFlex 40 User Manual on the CD supplied with the drive.
  • Page 12: Integral Keypad

    English-12 Integral Keypad ➋ ➌ ➊ Menu Description VOLTS Display Group (View Only) AMPS HERTZ Consists of commonly viewed drive operating conditions. PROGRAM FAULT ➍ ➎ Basic Program Group Consists of most commonly used programmable functions. ➑ ➏ ➐ Advanced Program Group Consists of remaining programmable functions.
  • Page 13: Viewing And Editing Parameters

    English-13 See the PowerFlex 40 User Manual on CD for more information on parameters. Viewing and Editing Parameters The last user-selected Display Group parameter is saved when power is removed and is displayed by default when power is reapplied. The following is an example of basic integral keypad and display functions. This example provides basic navigation instructions and illustrates how to program the first Program Group parameter.
  • Page 14: Display Group Parameters

    English-14 See the PowerFlex 40 User Manual on CD for more information on parameters. Display Group Parameters Parameter Min/Max Display/Options d001 [Output Freq] 0.0/[Maximum Freq] 0.1 Hz d002 [Commanded Freq] 0.0/[Maximum Freq] 0.1 Hz 0.00/(Drive Amps × 2) d003 [Output Current] 0.01 Amps...
  • Page 15 See the PowerFlex 40 User Manual on CD for more information on parameters. Smart Start-Up with Basic Program Group Parameters The PowerFlex 40 is designed so that start up is simple and efficient. The Program Group contains the most commonly used parameters.
  • Page 16 English-16 See the PowerFlex 40 User Manual on CD for more information on parameters. Advanced Group Parameters Parameter Min/Max Display/Options Default A051 [Digital In1 Sel] 0/27 0 = “Not Used” 14 = “20mA In Ctrl” I/O Terminal 05 1 = “Acc & Dec 2”...
  • Page 17 English-17 See the PowerFlex 40 User Manual on CD for more information on parameters. Parameter Min/Max Display/Options Default A065 [Analog Out Sel] 0/23 Maximum Output Value Option Output Range Minimum Output Value [Analog Out High] DIP Switch Position 0 “OutFreq 0-10”...
  • Page 18 English-18 See the PowerFlex 40 User Manual on CD for more information on parameters. Parameter Min/Max Display/Options Default A085 [Start Boost] 0.1% 2.5% 0.0/25.0% Only active when A084 [Boost Select] and A125 [Torque Perf Mode] are set to “0”. A086 [Break Voltage] 0.1%...
  • Page 19 English-19 See the PowerFlex 40 User Manual on CD for more information on parameters. Parameter Min/Max Display/Options Default A121 [Stall Fault Time] 0 = “60 Seconds” 3 = “360 Seconds” 1 = “120 Seconds” 4 = “480 Seconds” 2 = “240 Seconds”...
  • Page 20: Fault Codes

    English-20 Fault Codes To clear a fault, press the Stop key, cycle power or set A100 [Fault Clear] to 1 or Fault Description Auxiliary Input Check remote wiring. Power Loss Monitor the incoming AC line for low voltage or line power interruption. UnderVoltage Monitor the incoming AC line for low voltage or line power interruption.
  • Page 21: Drive Dimensions

    English-21 Drive Dimensions PowerFlex 40 Frames – Ratings are in kW and (HP) Frame 120V AC – 1-Phase 240V AC – 1-Phase 240V AC – 3-Phase 480V AC – 3-Phase 600V AC – 3-Phase 0.4 (0.5) 0.4 (0.5) 0.4 (0.5) 2.2 (3.0)
  • Page 22 English-22 IP66, NEMA Type/UL Type 4X – Dimensions are in millimeters and (inches) Weights are in kilograms and (pounds). (6.50) (5.75) (0.26) (1.81) (0.91) (10.63) (7.80) (9.96) (1.10) (4.88) (3.50) (0.87) 82.5 (3.25) Weight 5.2 (11.5) www.rockwellautomation.com Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846...

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