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MOTOR POWER WIRES R,S,T,GND
MINIMUM
MOTOR POWER
RECOMMENDED
MATING CONNECTOR
MOTOR
POWER WIRE
CONTACT SIZE
(GAUGE/mmÉ)
(GAUGE/mmÉ)
(60˚C COPPER MIN)
H-4050
F-4050
12 AWG/3.0mmÉ
14 AWG/2.5mmÉ
H-4075
F-4075
H-6100
F-6100
8 AWG/10.0mmÉ
10 AWG/6.0mmÉ
H-6200
F-6200
2
FUSED DISCONNECT
OR CIRCUIT BREAKER
ISOLATION OR AUTO TRANSFORMER
(OPTIONAL, NOT REQUIRED WHEN
THREE PHASE
DESIRED INPUT VOLTAGE IS
AC LINE
AVAILABLE DIRECTLY FROM THE
50/60Hz
LINE)
NOTES
1
MAY BE USED TO KEEP LOGIC SECTION OF DRIVE MODULE SUPPLIES POWERED AFTER MAIN MOTOR SUPPLY IS TURNED OFF AT L1, L2/N, L3 TERMINALS (EXAMPLE: TO RETAIN
DIAGNOSTIC STATUS OF DRIVE MODULE AFTER L1, L2/N, L3 POWER DOWN).
2
A SUPPLY DISCONNECTING DEVICE IS REQUIRED FOR MAINTAINANCE & SAFETY. LOCAL REGULATIONS SHOULD BE OBSERVED. IF A GROUNDED NEUTRAL IS USED INSTEAD OF
L2 OR L2/AUX, ONLY L1 MAY BE SWITCHED OR FUSED.
3
JUMPER INSTALLED AT FACTORY FOR INTERNAL SHUNT. SEE DRAWING 9101-1328 FOR TERMINAL WIRING OF EXTERNAL SHUNT OPTION TERMINALS.
4
CURRENT RATINGS ARE INDEPENDENT OF THE INPUT VOLTAGE. REDUCED VOLTAGE WILL RESULT IN A REDUCTION IN SPEED, BUT NOT TORQUE. DRIVE RATED 35/75 AMPS FOR
THREE PHASE INPUT, 15/50 AMPS FOR SINGLE PHASE INPUT.
DRIVE RATED 100-240 VAC RMS, SINGLE OR THREE PHASE INPUT VOLTAGE (230 VAC STANDARD).
5
6.
DO NOT DAISY CHAIN DRIVE MODULE POWER CONNECTIONS. MAKE SEPARATE CONNECTIONS DIRECTLY TO THE AC SUPPLY.
7
DRIVE ENABLE INPUT MUST BE OPENED WHEN MAIN POWER IS REMOVED AND AUXILIARY POWER IS PRESENT, OR A DRIVE FAULT WILL OCCUR.
8.
MULTIPLE DRIVE MODULES MAY BE POWERED FROM ONE TRANSFORMER OR OTHER AC SUPPLY SOURCE.
9
AC LINE FILTER AND SHIELDED MOTOR CABLE ARE TO BE USED FOR IMPROVING THE DRIVE MODULES ELECTROMAGNETIC COMPATABILITY, AND ARE REQUIRED TO MEET THE
EUROPEAN ELECTROMAGNETIC COMPATABILITY DIRECTIVE. CAUTION: AC LINE FILTERS HAVE LARGE LEAKAGE CURRENTS AND REQUIRE DISCHARGE TIME UPON POWER REMOVAL.
THE AUX INPUT HAS AN INTERNAL FILTER. WIRING BETWEEN THE DRIVE MODULE AND FILTER SHOULD BE KEPT AS SHORT AS POSSIBLE. THE COMMON GROUND BUS BAR SHOULD
BE AS CLOSE TO THE DRIVE AS POSSIBLE.
10
WIRE SIZES ARE MINIMUM RECOMMENDED VALUES. THE REQUIREMENTS OF LOCAL REGULATIONS SHOULD BE OBSERVED.
11
TERMINATE THE MOTOR POWER CABLE SHIELD BY CLAMPING IT TO THE DRIVE WITH THE BRACKET PROVIDED. THIS BRACKET CAN BE USED FOR STRAIN RELIEF IF
NON-SHIELDED CABLES ARE USED. SNUG BRACKET SCREWS, DO NOT OVERTIGHTEN. NEVER TORQUE OVER 10 LB-IN. THE SHIELDS ON SHIELDED POWER CABLES MUST
BE GROUNDED AT A MINIMUM OF ONE POINT FOR SAFETY.
Figure 3.2
Power Wiring for 1398-PDM-75
INPUT POWER WIRES
MOTOR POWER CONNECTOR
PIN
SIGNAL
DRIVE
A
R
B
S
C
T
ALL
MOTOR CASE
D
DM/PDM-75
TERMINAL STRIP
10
ACCEPTABLE WIRE RANGE
(GAUGE/mmÉ)
22-10 AWG/0.5-6mmÉ
TORQUE ALL TERMINALS
TO 11 LB-IN.
7
FUSE
BLOCK
„XCON...
AC LINE
FILTER
1
TERM
BLOCK
5
L1
L2/N
5
TRANSFORMER
L3
CHASSIS
TO PROTECTIVE
GROUNDING BUS BAR
EARTH TERMINAL
RECOMMENDED
POWER WIRE
TERMINAL(S)
(GAUGE/mmÉ)
(60˚C COPPER MIN)
L1 AUX,
AC AUXILIARY
16 AWG/1.5mmÉ
L2/N AUX
POWER INPUT
(OPTIONAL)
L1,L2/N,
L3
10 AWG/2.5mmÉ
10
DRIVE MODULE
9
3
TB2
DC BUS
R
S
T
9
DC+
DC-
L1
L2/N
L3
L1 AUX
L2/N AUX
TB1
H-SERIES
F-SERIES
N-SERIES
MOTORS
11
COMMON GROUNDING
POINT FOR AMPLIFIER
SYSTEM (ONE PER AXIS)
MACHINE COMMON
Wire the ULTRA Plus PDM Components
DRIVE MODULE INPUT CURRENT REQUIREMENTS
BRU/IQ TERMINALS
CURRENT REQUIREMENT, MAXIMUM (AMPS AC RMS)
4
1.0 Amps AC at 115 Volts AC
L1 AUX,L2/N AUX
0.5 Amps AC at 230 Volts AC
L1,L2/N,L3
DM/PDM-75
28.0 Amps at 100-240 Volts AC Three Phase
L1,L2/N
DM/PDM-75
28.0 Amps at 100-240 Volts AC Single Phase
NOTE: POWER INITIALIZATION REQUIRES A SHORT PERIOD OF INRUSH
CURRENT OF 50A FOR THE MAIN INPUT AND 95A FOR THE
AUXILIARY INPUT. DUAL ELEMENT TIME DELAY (SLOW BLOW)
FUSES ARE RECOMMENDED. FUSE SIZES MUST BE SELECTED
ACCORDING TO LOCAL REGULATIONS.
DRIVE MODULE
TB2
DC BUS
3
R
S
T
9
7
FUSE
BLOCK
DC+
„XCON...
DC-
L1
AC LINE
FILTER
L2/N
L3
L1 AUX
L2/N AUX
TB1
1
COMMON GROUNDING
POINT FOR AMPLIFIER
SYSTEM (ONE PER AXIS)
RELEASED
A
JM
21871
REV ECO
BY
REVISION DESCRIPTION
UNLESS OTHERWISE SPECIFIED
DO NOT SCALE DRAWING
DIMENSIONS ARE IN INCHES
BREAK ALL EDGES .02 MAX
FILLETS AND ROUNDS .02 R MAX
TOLERANCE ON:
ANGLES ±1ANGLES ˚
FRACTIONS:±1/64"
DECIMALS.XX±.020
.XXX±.010
Publication 1398-5.1 — January 2000
3-3
9
MOTOR POWER
CONNECTOR MATING
MOTOR POWER
CONNECTOR
H-SERIES
F-SERIES
N-SERIES
MOTORS
11
__
__
DATE
CHKR
DRAWN BY
DATE
DESIGN ENGR
DATE
__
__
JM
4-19-96
POWER WIRING CONNECTIONS
75A
PART NO.
9101-1453
SCALE
DWG SIZE
SHEET
C
1
1
N/A
of
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