Traveling Clutch; 4Wd / Bi-Speed Turn Clutch Pack - wsm M8540NARROW Workshop Manual

M8540Narrow, M9540Narrow, WSM

[2] TRAVELING CLUTCH

[3] 4WD / BI-SPEED TURN CLUTCH PACK

Flaw on Synchronizer Key and Spring
1. Check the projection in the center of the synchronizer key for
wear.
2. Check the spring for fatigue or wear on the area where the
spring contacts with the keys.
3. If there is any defect, replace them.
Backlash between Damper Disc Boss and Shaft
1. Mount the damper disc to the input shaft.
2. Hold the shaft so that it does not turn.
3. Rotate disc lightly and measure the displacement around the
disc edge.
4. If the measurement exceeds the allowable limit, replace the
damper disc.
Displacement around
Allowable limit
disc edge
Clutch Disc Wear (Both 4WD Side and Bi-speed Turn Side)
1. Measure the thickness of clutch disc with vernier calipers.
2. If the thickness is less than the allowable limit, replace it.
Factory specification
Thickness of clutch disc
Allowable limit
Steel Plate and Pressure Plate Wear (Both 4WD Side and
Bi-speed Turn Side)
1. Measure the thickness of steel plate and pressure plate with
vernier calipers.
2. If the thickness is less than the allowable limit, replace it.
Factory specification
Thickness of steel plate
Allowable limit
Factory specification
Thickness of pressure
plate
Allowable limit
N3-S35
TRANSMISSION
9Y1210236TRS0052US0
2.0 mm
0.079 in.
9Y1210236TRS0053US0
2.1 to 2.3 mm
0.083 to 0.090 in.
1.9 mm
0.075 in.
9Y1210236TRS0054US0
1.56 to 1.64 mm
0.0614 to 0.0646 in.
1.3 mm
0.051 in.
3.92 to 4.08 mm
0.155 to 0.160 in.
3.7 mm
0.15 in.
9Y1210236TRS0055US0
KiSC issued 07, 2013 A