Shaft And Gear - wsm M8540NARROW Workshop Manual

M8540Narrow, M9540Narrow, WSM

[4] SHAFT AND GEAR

Flatness of Piston, Steel Plate and Pressure Plate (Both 4WD
Side and Bi-speed Turn Side)
1. Place the part on a surface plate and check it unable to insert a
feeler gauge (allowable limit size) underneath it (at lease four
points).
2. If the gauge can be inserted, replace it.
Flatness of piston Allowable limit
Flatness of steel plate Allowable limit
Flatness of pressure
Allowable limit
plate
Thickness of Seal Ring
1. Measure the thickness of seal rings (1) with an outside
micrometer.
2. If the measurement is less than the allowable limit, replace it.
Factory specification
Thickness of seal ring
Allowable limit
(1) Seal Ring
Side Clearance of 1st Shaft
1. Measure the side clearance "L" between external circlip (1) and
adjusting collar (2).
2. If clearance "L" exceeds the factory specification, adjust the
clearance using adjusting collar (2).
(Reference)
• Thickness of adjusting collar (2)
3.00 mm (0.118 in.) [Code No.: 3C001-28410]
3.2 mm (0.126 in.) [Code No.: 3C001-28420]
3.4 mm (0.134 in.) [Code No.: 3C001-28430]
3.6 mm (0.142 in.) [Code No.: 3C001-28441]
Clearance "L" between
Factory specification
external circlip and collar
(1) External Circlip
(2) Adjusting Collar
N3-S36
TRANSMISSION
0.15 mm
0.006 in.
0.40 mm
0.016 in.
0.30 mm
0.012 in.
9Y1210236TRS0056US0
2.39 to 2.44 mm
0.0941 to 0.0960 in.
2.0 mm
0.079 in.
9Y1210236TRS0057US0
Less than 0.2 mm
0.0078 in.
L: Clearance
9Y1210236TRS0058US0
KiSC issued 07, 2013 A