Servicing Specifications - wsm M8540NARROW Workshop Manual

M8540Narrow, M9540Narrow, WSM

1. SERVICING SPECIFICATIONS

Gear on 1st Shaft (3rd-4th)
Gear on 1st Shaft (1st-2nd)
Shift Fork to Shift Groove (for Main
Change Section and Range Section)
Spiral Bevel Pinion Shaft Only
Spiral Bevel Gear to Spiral Bevel Pinion
Shaft
Differential Case Bore to Differential Side
Gear Boss
• Differential Case Bore
• Differential Side Gear Boss
39T Bevel Gear Bore to Differential Side
Gear Boss
• 39T Bevel Gear Bore
• Differential Side Gear Boss
Differential Pinion Shaft to Differential
Pinion
• Differential Pinion Shaft
• Differential Pinion
Differential Pinion to Differential Side Gear
Differential Lock Shifter
Item
Side Clearance
Side Clearance
Clearance
Turning Torque
Backlash
Clearance
I.D.
O.D.
Clearance
I.D.
O.D.
Clearance
O.D.
I.D.
Backlash
Clearance
N3-S1
Factory Specification
Less than
0.2 mm
0.0078 in.
Less than
0.2 mm
0.0078 in.
0.15 to 0.40 mm
0.0059 to 0.0157 in.
2.94 to 3.43 N·m
0.3 to 0.35 kgf·m
2.17 to 2.53 lbf·ft
0.2 to 0.3 mm
0.0079 to 0.0118 in.
0.080 to 0.181 mm
0.004 to 0.00712 in.
40.53 to 40.592 mm
1.5960 to 1.5981 in.
40.411 to 40.45 mm
1.5910 to 1.592 in.
0.09 to 0.169 mm
0.004 to 0.00665 in.
40.54 to 40.58 mm
1.596 to 1.597 in.
40.411 to 40.45 mm
1.591 to 1.592 in.
0.08 to 0.122 mm
0.004 to 0.0048 in.
20.06 to 20.081 mm
0.7898 to 0.79059 in.
19.959 to 19.980 mm
0.78579 to 0.7866 in.
0.15 to 0.30 mm
0.0059 to 0.0118 in.
6.0 to 8.0 mm
0.236 to 0.315 in.
TRANSMISSION
Allowable Limit
–
–
0.80 mm
0.031 in.
–
0.4 mm
0.016 in.
0.35 mm
0.014 in.
−
−
0.35 mm]
0.014 in.
–
–
0.25 mm
0.010 in.
–
–
0.4 mm
0.016 in.
−
KiSC issued 07, 2013 A