Meiko DV 80.2 Original Operating Instructions
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Meiko DV 80.2 Original Operating Instructions

Meiko DV 80.2 Original Operating Instructions

Universal warewashing machine, dishwashing machine / containerwashing machine
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DV 80.2 / DV 200.2
Dishwashing machine
DV 120.2 / DV 200.2 PW
Dishwashing machine / Containerwashing machine
DV 125.2
Universal warewashing machine
Original operating instructions
EN
Read operating instructions before using machine!
9625769 / Valid from: 2002-10 / Update: 2024-09
www.meiko-global.com

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Summary of Contents for Meiko DV 80.2

  • Page 1 DV 80.2 / DV 200.2 Dishwashing machine DV 120.2 / DV 200.2 PW Dishwashing machine / Containerwashing machine DV 125.2 Universal warewashing machine Original operating instructions Read operating instructions before using machine! 9625769 / Valid from: 2002-10 / Update: 2024-09...

  • Page 2: Table Of Contents

    Cleaning Care of stainless steel surface Basic cleaning De-scaling Machine with built-in water softening device Aktiv Clean (Only for DV 80.2 / DV 120.2 / DV 125.2) 10.1 General 10.2 Adjustment of water hardness 10.3 Capacity of the built-in water softening device between two regenerations depends 10.4 Regeneration...
  • Page 3 16.1 Using the keyboard for programming 16.2 Code entry 16.3 Service level 16.4 Parameter list 16.5 Assignment list View inputs / control outputs 16.6 Rinse program parameter update: 08.04.2003 Operating errors 17.1 Information reporting and troubleshooting 17.2 Error messages and troubleshooting Maintenance 18.1 Basic safety measures during normal operation 18.2 Dosing units...

  • Page 4: Introduction And General Information

    Dear Customer, We are delighted about the confidence you have shown in our products. It is very important to us that you should obtain significant use from MEIKO products and that they should make your work easier. If you follow the instructions in this document carefully, your dishwashing machine will always give you total satisfaction and will have a long service life.

  • Page 5: Storage

    The operating instructions must always be kept within easy reach! Authorisation for service technicians of our service partners MEIKO exclusively authorises authorised service partners for commissioning, inductions, repairs, maintenance, assembly and installation of the corresponding product groups within MEIKO devices.

  • Page 6: Explanation Of The Safety Symbols Used

    Use of the appliance for the purpose intended DV 80.2 / DV 200.2: This Washing machine is intended for washing dishes, cutlery and glasses. DV 120.2 / DV 125.2 / DV 200 PW: This Washing machine is intended for washing DANGER! dishes, cutlery and glasses, baking sheets and containers.

  • Page 7: General Safety Information

    General safety information Operator's duty of care The dishwashing machine has been constructed based on a risk analysis and after careful selection of the applicable harmonized standards, as well as additional technical specifications. It therefore corresponds to the latest technology and is guaranteed to IMPORTANT! provide maximum safety.

  • Page 8: Basic Safety Measures

    Basic safety measures Danger can arise from the improper use of the machine or if it is used for purposes for which it was not intended. IMPORTANT! Parts carrying electric current as well as moving or rotating parts can cause •...

  • Page 9: Working On Electrical Equipment

    IMPORTANT! damaged leads/cables immediately! 4.2.2 Temporary decommissioning In case of downtimes on MEIKO products with integrated reverse osmosis systems that are taken out of operation for more than 6 months, we recommend commissioning the system with disinfection for GiO MODULES.

  • Page 10: Delivery, Shipping, Installation And Assembly

    Should you suspect any damage has occurred during shipping, you should inform: • the shipping company, • and MEIKO in writing, and also send a photo of the damaged parts to MEIKO.in writing, and also send a photo of the damaged parts to MEIKO. Damaged appliances must not be commissioned.

  • Page 11: Operating Conditions

    Operating conditions It is taken for granted that the planning of the system, as well as installation, setting in operation and maintenance works are executed by sufficiently instructed staff and that these works are checked by responsible specialists. The indications on the name plate of the machine must correspond to the technical sheet and the local connection conditions.

  • Page 12: Requirements For The Fresh Water Connection

    Electrical safety Pos: 19. 23 / 02_Sich erh eit/Siche rheits hinweis e/Le ben spha se Allge mein/Di e ele ktrisch e Siche rheit de r M aschin e ist n ur dan n gew ährl eistet, wen n sie an ei n vor schrif tsm @ 26\ mo d_1 6395 801 665 01_ 181 8.doc x @ 3 157 71 @ @ 1 •...

  • Page 13: Requirements For The Waste Water Connection

    Please also read the chapter on “General safety instructions ". • Commissioning and instructions will be provided by technicians specially trained by Meiko. The operator may only use the installation after training has been provided. • The "Commissioning certificate for GiO modules" is to be observed for machines equipped with the GiO module and the instructions adhered to accordingly.

  • Page 14: Operating Panel

    Operating panel Program start key Program is running Program is appliance is switched on “Off” key running Of automatic hood Open-close hood key Temperature display tank / boiler, Fault display Information display Code display Illustration 1; Operating panel Only of Key / display Meaning automatic...

  • Page 15: Preparation For Washing And Rinsing

    For DV 120.2 / DV 125.2 / DV 200.2PW only The washing power, the final rinse temperature and the cycle time are depending on the regulated programme number. See also chapter 16.6 Preparation for washing and rinsing The preparatory work described below must be carried out before each operation. •...

  • Page 16: Start The Wash Cycle

    7.4.1 Start the wash cycle • Program start key Pre-wash the dishware (major food residues, serviettes, tooth picks, etc.) and place in the basket. • Place the basket in the appliance, ensuring that it is correctly centred. • Close the hood. (In case of automatic hood opening: Close the hood using the programme start key or the hood open/close button).

  • Page 17: Refilling Of Detergent

    Refilling of detergent External container The container is located next to the appliance. • Check the filling level of the container and if necessary, replace it by a full one. Only non-foaming alkali detergents (pH > 7) suitable for commercial dishwashers may be used.

  • Page 18: Care Of Stainless Steel Surface

    Respect the safety rules of the manufacturers on the original packing as well as on the safety data sheets. Basic cleaning MEIKO offers the M-5900PCL dishwasher cleaner for regular basic cleaning of the machine. The dishwasher cleaner reduces cleaning effort and eliminates unpleasant odours.

  • Page 19: Adjustment Of Water Hardness

    10.2 Adjustment of water hardness The water softening device is pre-set to 30°Gh in the factory. When the service engineer installs or commissions the appliance he should adjust this value depending on the actual water hardness. Should there be any further changes in the water hardness, this parameter must be adjusted accordingly as set out in the Short Programming Instructions.

  • Page 20: Error Messages

    We recommend that you fill the machine immediately after the regeneration process in order to dissolve and remove from the wash tank any salt particles that have been spilled. ATTENTION! If the salt remains in the wash tank for a lengt hyperiod, this can result in corrosion and even pitting corrosion in the bottom of the tank.
  • Page 21 11.1.4 Washing machine with Thermolabel control Thermolabel = measuring tape that changes colour after 4 seconds at 71 °C and shows the required hygiene value. The tank water is heated up to 71 °C during washing. After a brief stop time the dripping pause and the final rinsing starts as long as the washing time set in the programme has been reached or exceeded.

  • Page 22: Detergent And Rinse Aid

    The service life of the dosing units and other components of the dishwashing machine depends on the use of suitable chemical products. MEIKO recommends MEIKO ACTIVE detergent and rinse aid. MEIKO ACTIVE products are optimally adapted to the dishwashing machine.

  • Page 23: Noise Level

    Refill the dosing system by venting the lines. For dishwashers with an internal reservoir, have the system flushed by a service technician authorised by MEIKO. The correct dosing results in a smooth, even water film. In case of overdosing, there are bubble and stripe formations - reduce dosing.

  • Page 24: Non-Ionizing Radiation

    Non-ionizing radiation Non-ionizing radiation is not produced intentionally but unfortunately comes about due to electrical operating equipment (e.g. electrical motors, high-voltage cables and magnetic coils). In addition the machine has no strong permanent magnet. There is a high possibility of eliminating the influence of active implants (e.g. pacers, defibrillators) by maintaining a safety distance of 30 cm (distance of the field source to the implant).

  • Page 25: Staff Training

    Staff training Only trained and instructed personnel are allowed to work on the dishwashing machine.Staff responsibilities for the installation’s operation, maintenance and repair must be clearly defined. Any personnel undergoing training are only allowed to work on the Persons Trained operating Trained Trained in-house personnel...

  • Page 26: Settings / Modifications / On-Site Adaptation

    Settings / modifications / on-site adaptation 16.1 Using the keyboard for programming Increase value/ Decrease value/ Accept / Exit move forward move backwards modify Value field Function field Access codes for various user-levels have been defined. Once the complete code has been entered, the entered code is compared with the internal code table.

  • Page 27: Service Level

    Press the “I” key to increase the value/code indicated on the display unit, or press the “III” key to decrease it, or press the “accept” key to save it. The next value will then flash and will be the only one visible. If your entry is incorrect you will exit the code entry procedure, and the information code 122 will be displayed.
  • Page 28 16.3.1 View/modify parameters Indication this display by pressing the “accept” key. Now, the first parameter will be displayed with a value. Press the “I” key to go forwards and the “III” key to go backwards, until the parameter you require is displayed. Confirm the parameter to be modified by pressing the “accept”...

  • Page 29: Configuration Level

    The function "vent detergent pipe" is not existing with machines including detergent dosing system type ADT ('Advanced Dosing Technology with depression dosing). The detergent dosing pipe is vented automatically when the first cycle is running, after filling of the detergent reserve container. 16.3.4 Manually start of regeneration this display by pressing the “accept”...
  • Page 30 16.3.6 Viewing / modifying parameters: (depending on the code entered) Indication this display by pressing the “accept” key. Now, the first parameter will be displayed with a value. Press the “I” key to move forwards or press the “III” key to move backwards, until the parameter you require is displayed.
  • Page 31 16.3.8 Viewing / modifying output status (according to code entered) Indication this display by pressing the “accept” key. Viewing: Now, the first output will be shown, with status. Press the “I” key to move forwards and the “III” key to move backwards, until you reach the output you require.

  • Page 32: Parameter List

    Allocate the wash program to the Key 1 key 1 Assignment adjustable Wash program Parameters 1 ..50 Allocate the wash program to the (DV 80.2/ Key 2 key 2 DV 200.2) Assignment adjustable (DV120.2 / DV 125.2 DV 200.2 Wash program Parameters 1 ..50...
  • Page 33 TopClean60 DV 200.2 6: FV 130.2 TL / FV 250.2 TL / DV 270.2 TL 7: DV 80.2 TL / DV 200.2 TL 8: DV 120.2 TL / DV 125.2 TL / DV 200.2 TL PW Attention! Only assignment list and machine sequences change –...
  • Page 34 Factory Note options range setting Post-rinse time Parameters 4 ...30 sec. 6: DV 80.2 / DV 120.2 5: DV 200.2/DV 200.2 PW 7: DV 125.2 Energizing duration for the booster pump (running time limited by P306!!) Operation Parameters 0 ..8...
  • Page 35 Par. Configuration Use as value Unit Factory Note options range setting Hood start Parameters 0 ..4 Definition: Energizing detergent Detergent dosing pump: 0 – Detergent pump; no signal pump 1 – Detergent pump; energizing according to calculated running time 2 – Detergent pump = pressure increasing pump;...

  • Page 36: Assignment List View Inputs / Control Outputs

    “No salt“ switch none not occupied none not occupied none Wash pump (DV 80.2 / DV 200.2)Programm Start f. Waschpumpe (DV 120.2 / DV 125.2 / DV 200.2 PW) No leak water Booster Pump No leak water Drain pump No leak water Rinse aid –...

  • Page 37: Rinse Program Parameter Update: 08.04.2003

    Indication Input / output / other Conditions Left Right Solenoid valve Y3 EW No leak water Ou7 10 Solenoid valve Y4 EW No leak water Ou7 11 Solenoid valve Y5 EW No leak water Ou7 12 not occupied none Leak water switch condition: Leak water switch must not have operated.
  • Page 38 (DV 120.2 / DV 125.2 / DV 200.2 PW) Boiler Wash time target value temperature Program no.: Pressure stage target value Washing Total * * For machines with the AirConcept exhaust recovery system, the total running time is extended by the time stated for vapour extraction in the technical data sheet. The dosage times will be adapted to the rinse time, so that the correct concentration remains if the rinse time is modified.

  • Page 39: Operating Errors

    Operating errors Despite being expertly designed, the machine may develop minor faults which are usually easy to eliminate. This section explains a number of possible problems and how you can deal with them yourself. Before carrying out work on the open appliance, it MUST be disconnected from the power supply.

  • Page 40: Error Messages And Troubleshooting

    Info No. Description Possible cause Shortage of rinse aid If the machine is ready for operation, a shortage of rinse agent will be signalled (only if there is a built-in warning system). Shortage of detergent If the machine is ready for operation, a shortage of detergent will be signalled (only if there is a built-in warning system).
  • Page 41 ERR.-No. Description Possible cause Level not reached early enough See 201 during filling No change detected by the level Boost pump defective switch during emptying Booster pump plug connector loosened Start capacitor defective Plug connector loosened Boiler level switch defective No boost pump signal to - from input/output circuit boards Check boost pump DSP / S2 using...
  • Page 42 ERR.-No. Description Possible cause Temperature increase not Tank heating defective / thermal fuse reached Radiator Temperature sensor defective, incorrect installation position Tank protection defective, performance switch loose Boiler content quantity insufficient See 301 for rinsing. Level 2 not reached Ventilation valve soiled Level switch defective Plug connector loosened Tank level analysis disrupted...

  • Page 43: Maintenance

    Maintenance Regular maintenance is a prerequisite for the long-term reliable and safe operation of a warewashing machine. Maintenance which is neglected or improperly carried out increases the residual risk of unforeseen damage to property and persons, for which no liability will then be assumed.

  • Page 44: Maintenance Plan

    ➢ Hose lines and dosing units must always be rinsed out with warm water. 18.3 Maintenance plan NOTE Maintenance work should only be conducted by authorised MEIKO personnel. Maintenance procedures 1. Pumps Check pumps for watertightness, pump rotor noise, rotation...
  • Page 45 Maintenance procedures Check pressure hose position and operation of drain pump 7. Electrical installation Check of all fuses Tighten all electrical connections Check tank and boiler heating Check thermostat and stop switch 8. Electrical safety check (certificate is optional) at least once Visual inspection a year at least once...

  • Page 46: Dismantling And Disposal

    Dismantling and disposal In addition to valuable raw materials and recyclable materials, the packaging and the old device may also contain substances that are harmful to health and the environment and were required for the function and safety of the old device. Pos: null /Ü...
  • Page 47 9625769 47 / 48...
  • Page 48 MEIKO Maschinenbau GmbH & Co. KG Englerstraße 3 77652 Offenburg Germany www.meiko-global.com info@meiko-global.com Design and construction subject to change without prior notice! 9625769 / Valid from: 2002-10 / Update: 2024-09...

This manual is also suitable for:

Dv 200.2Dv 120.2Dv 200.2 pwDv 125.2

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