Meiko FV 40.2 Installation, Operation And Maintenance Manual
  1. Manuals
  2. Brands
  3. Meiko Manuals
  4. Dishwasher
  5. FV 40.2
  6. Installation, operation and maintenance manual

Meiko FV 40.2 Installation, Operation And Maintenance Manual

Glass- and dishwasher
Hide thumbs Also See for FV 40.2:
Table of Contents

Advertisement

Quick Links

Model FV 40.2/40.2G
Glass- and dishwasher
Installation, Operation and Maintenance
manual
CAUTION - Before using the machine, read the
EN-US
Operation, Product Description and Safety
sections carefully
9020132 / Valid from: 2022-03 / Update: 2022-11
www.meiko.us

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the FV 40.2 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Meiko FV 40.2

Summary of Contents for Meiko FV 40.2

  • Page 1 Model FV 40.2/40.2G Glass- and dishwasher Installation, Operation and Maintenance manual CAUTION - Before using the machine, read the EN-US Operation, Product Description and Safety sections carefully 9020132 / Valid from: 2022-03 / Update: 2022-11 www.meiko.us...

  • Page 2: Table Of Contents

    Contents NOTES ON THE OPERATING INSTRUCTIONS ........5 Product identification Delivery contents Related documents Illustration 1.4.1 Warnings 1.4.2 Notices on use 1.4.3 Safety symbols in the instructions GUARANTEE ....................7 SAFETY ....................... 7 Intended use Misuse Safety information What to do in the event of an emergency Safety notices on the machine Requirements for the personnel Electromagnetic compatibility...
  • Page 3 Model F V 40.2/40.2G Requirements for the installation location Requirements for the wastewater connection Requirements for the fresh water connection Requirements for the electrical connection INSTALLATION ..................24 Removing the rear panel Electrical installation Connecting the fresh water pipe Connecting the wastewater pipe Connection for wastewater temperature control (optional) Connecting the dosing system Connecting the detergent and rinse aid canisters...
  • Page 4 CLEANING ....................51 11.1 Cleaning the interior 11.2 Cleaning the membrane keypad 11.3 Cleaning the outer stainless steel surfaces 11.4 Cleaning the surrounding area 11.5 Descaling MAINTENANCE ..................54 12.1 Maintenance work 12.2 Maintenance table DISMANTLING AND DISPOSAL .............. 58 13.1 Disposal of packaging materials 13.2...

  • Page 5: Notes On The Operating Instructions

    Glass and dishwasher FV 40.2 • Glasswasher FV 40.2 G Delivery contents • Glass and dishwasher FV 40.2/FV 40.2 G • Matching racks for glassware and dishes depending on machine model • Connection hoses for fresh water and wastewater •...

  • Page 6: Illustration

    Illustration 1.4.1 Warnings WARNING – indicates a potentially hazardous situation which, if not avoided, could result in serious injury or death. CAUTION – indicates a possible hazardous situation which, if not avoided, could result in minor or moderate injury or damage to property. 1.4.2 Notices on use NOTE –...

  • Page 7: Safety Symbols In The Instructions

    MEIKO service partner. For an ASA listing, please refer to either the QR code on the back cover of this manual or visit our website at www.meiko.us. You may also contact MEIKO service directly at (800) 868-3840.

  • Page 8: Misuse

    Misuse The dishwasher must not be used for: • Washing kitchen utensils with electrical components • Cleaning textiles, oven cloths or steel sponges • Washing utensils made of iron or utensils that must not come into contact with foodstuff (e.g. ashtrays, candlesticks, etc) •...
  • Page 9 Model F V 40.2/40.2G Electrical connection, see page 25. • The power supply must be fused in accordance with the regulations and a lockable main switch provided in the local electrical installation. • The electrical safety of this machine is only ensured if it is connected to a properly installed protective conductor system.

  • Page 10: What To Do In The Event Of An Emergency

    The safety notice is located on the right side panel and on the rear panel. Requirements for the personnel Installation, commissioning, instruction, repairs and maintenance of MEIKO products may only be carried out by authorized service partners. The operator must check the area around the machine or system for hazards to other persons, e.g.
  • Page 11 • No person is under the influence of alcohol, drugs or medication (perceptual disorder). The required qualifications for performing specific work on the machine are determined by MEIKO: Persons In-house Service Trained technician...

  • Page 12: Electromagnetic Compatibility

    Electromagnetic compatibility NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

  • Page 13: Overview Illustration

    Model F V 40.2/40.2G Overview illustration 1 Membrane keypad (see page 13) 2 Square rack 3 Wash chamber door 4 Front panel with handle (for service purposes) The dosing units for detergent and rinse aid are located behind the front panel (4).
  • Page 14 START key with control light • Starts the program • Control light on: wash program is running • Control light flashing: self-cleaning program / drain program is running STOP key • Program stops • Switch-off / prepares self-cleaning feature Program keys 1–3 with control lights •...

  • Page 15: Wash Programs

    Model F V 40.2/40.2G Display Display Meaning Current wash temperature | Current final rinse temperature Wash programs FV 40.2/FV 40.2 G Program Meaning Washware Short Lightly soiled washware Standard Typically soiled washware Heavily soiled washware Intensive pots, containers, kitchen utensils...

  • Page 16: Rating Plate

    Rating plate The rating plate is on the inside of the front panel and on the right side panel. The rating plate includes the following information: 1 Name and address of 2 Model name manufacturer 3 Serial number 4 Voltage 5 Frequency 6 Number of phases 7 Rated current...

  • Page 17: Detergent And Rinse Aid

    If necessary, the concentration can be adjusted depending on the water quality, washware and degree of soiling. This setting is made during commissioning by an authorized MEIKO service technician or the chemicals supplier. The typical concentration is 0.256 oz/gallon (2 ml/l).

  • Page 18: Checking The Correct Dosing Settings

    MEIKO service technician or the chemicals supplier. The typical concentration is 0.0256 oz/gallon (0.2 ml/l). 4.6.3 Checking the correct dosing settings To check if the normal settings are correct for your chemicals, run three empty wash cycles without a rack to completely cycle the water system and obtain accurate test results.

  • Page 19: Additional Equipment

    Aqua Stop Automatically shuts the machine down if a water leak is detected. Technical data MEIKO has created a data sheet that shows machine dimensions as well as connection and consumption values. For additional data, please refer to the data sheet.

  • Page 20: Transport

    • Check the machine for shipping damage. NOTE If you suspect any shipping damage, the shipping company and MEIKO (Customer Service (800) 868-3840) must be informed immediately in writing. Photograph any damaged parts and send the pictures to MEIKO. WARNING – Danger of injury due to machine tipping •...

  • Page 21: Requirements For Installation

    Model F V 40.2/40.2G • Transport with care. • Unpack the dishwasher only once transport is completed. • Open the packaging using a suitable tool. Requirements for installation Requirements for the installation location • The area MUST be frost-free. Freezing temperatures (32°F/0°C or lower) inhibit proper operation and can damage internal components.

  • Page 22: Requirements For The Fresh Water Connection

    Requirements for the fresh water connection Fresh water connections and their components must be made in accordance with local regulations. From a biological perspective, the fresh water must be of drinking water quality. This also applies to treated water. Installation components and materials must be suitable and permitted in accordance with local regulations.

  • Page 23: Requirements For The Electrical Connection

    Model F V 40.2/40.2G Requirements for the electrical connection IMPORTANT The wiring diagram is under the upper cover of the dishwasher. It must remain in the dishwasher. The rating plate with the electrical connected values is on the inside of the front panel and on the outside on the right side panel.

  • Page 24: Installation

    Installation IMPORTANT During shipping and installation, the dishwasher must be positioned upright or on its left side. Some water may remain in the lines after pre- shipping testing. If the unit is positioned in any manner except upright or on its left side, this water can affect the operation of the water level sensor.

  • Page 25: Electrical Installation

    Model F V 40.2/40.2G Electrical installation WARNING – Danger to life from electric shock • Work on the electrical system must only be conducted by qualified personnel who comply with the electrotechnical rules. • Disconnect the machine from the power supply before removing any casing parts or working on the electrical system.

  • Page 26: Connecting The Fresh Water Pipe

    Protective equipotential bonding The screw for equipotential bonding is located on the back of the machine near the media connections. Connecting the fresh water pipe NOTE Damage to property due to deposits Deposits in the fresh water supply (tube sealant, metal particles, soldering agent etc.) can result in damage to the dishwasher.

  • Page 27: Connecting The Wastewater Pipe

    Model F V 40.2/40.2G Connecting the wastewater pipe 1. Route and connect the wastewater hose (1) of the dishwasher to the drain. The drain height must not be higher than 24″ (610 mm). 2. Install a grease trap (not supplied as standard) in the wastewater pipe if this is required by the local regulations.

  • Page 28: Connection For Wastewater Temperature Control (Optional)

    Connection for wastewater temperature control (optional) The wastewater can have a temperature of more than 150 °F (65 °C). Install a temperature conditioning kit if a lower wastewater temperature is required by local regulations. 1 Backflow preventer 2 Drain (On-site) 3...

  • Page 29: Connecting The Dosing System

    8 Terminal block for external dosing 7 Terminal block for electrical supply units The FV 40.2 is designed for use with liquid detergent and liquid rinse aid. The hoses at the lower rear are prepared for the supply of detergent (4) and rinse aid (5).

  • Page 30: Connecting The Detergent And Rinse Aid Canisters

    CAUTION If one or both dosing pipes are not used cut the relevant dosing pipe(s) near the point where it comes out of the machine and close using the supplied plug and the wire clip. For machines that are provided with the optional internal dosing units, see page Connecting the detergent and rinse aid canisters WARNING –...

  • Page 31: Terminating The Installation

    Model F V 40.2/40.2G 1. Insert the rinse aid suction lance (1) and the detergent suction lance (2) in the corresponding canister. 2. Slide the rinse aid hose (blue) and the detergent hose (transparent) onto the associated suction lance hoses. The suction lances must be inserted so that they are completely at the bottom.

  • Page 32: Commissioning

    Commissioning WARNING – Danger of injury when entering a danger zone • Only qualified personnel may work on the machine. • Remove unauthorized persons from the danger zone. • Block off the danger zone and mark it for third parties. •...

  • Page 33: Venting (Priming) The Pipes

    Model F V 40.2/40.2G • Turn on the main switch. • Vent the pipes for the chemicals and check for correct dosing. Venting (priming) the pipes Venting of the detergent or rinse pipes must be performed during commissioning to fill the pipes with detergent and rinse aid. The pipes must also be vented if the dosing units have sucked in air.

  • Page 34: Operation/Use

    Operation/use 10.1 Prior to switching on the machine WARNING – Risk of injury from contact with chemicals • Observe the safety data sheets and dosing recommendations of the chemical manufacturers. • Use safety eyeware. • Wear protective gloves. • Do not mix different chemical products. The dishwasher may only be used if the operating instructions have been read and understood.
  • Page 35 Model F V 40.2/40.2G NOTE If there is air in the hoses, the dosing function will not work properly. The hoses must be vented, see page 33. 4. Open the door. 5. Insert the filter, the tank cover sieve and the wash systems. 6.

  • Page 36: Starting Up The Dishwasher

    10.1.1 Starting up the dishwasher The time required for the machine to be ready to operate depends on the temperature of the supplied water and the capacity of the installed boiler or tank heating. The dishwasher is closed and does The dishwasher will be filled and not have a rack inside.

  • Page 37: Selecting The Wash Program

    Model F V 40.2/40.2G • Place plates, trays, and dishes into the racks at an angle. The inner surfaces face upwards. • If cutlery quivers are used, always load the cutlery pieces with the handles down. • Load an assortment of spoons, knives and forks into each cutlery quiver, as identical cutlery often is too closely spaced.

  • Page 38: Starting The Wash Cycle

    10.2.3 Starting the wash cycle 1. Pre-wash the washware (remove 3. Open the door. any gross food waste, napkins, tooth picks, lemon peel etc.). 2. Put the washware into the rack. 4. Insert the rack into the dishwasher. 5. Close the door. 7.

  • Page 39: Unloading The Washware

    Model F V 40.2/40.2G 10.2.4 Unloading the washware CAUTION – Danger of burns from hot wash water, hot washware and hot machine parts • Wear protective gloves, if necessary. • Let the washware cool down before emptying, if necessary. • Let the machine cool down before touching machine parts, if necessary.

  • Page 40: Switching Off The Machine

    10.3 Switching off the machine WARNING – Danger of scalding • Do not open the door during self-cleaning. The dishwasher is closed and does not have a rack inside. 1. Press the STOP button. 2. Press the START key. All control lights turn off. The self-cleaning program starts.

  • Page 41: Replacing The Canisters

    Model F V 40.2/40.2G 10.4 Replacing the canisters WARNING – Risk of injury from contact with chemicals • Observe the safety data sheets and dosing recommendations of the chemical manufacturers. • Use safety eyeware. • Wear protective gloves. • Do not mix different chemical products. Rinse aid empty Detergent empty IMPORTANT...

  • Page 42: Malfunctions

    10.5 Malfunctions Many malfunctions can be rectified without the help of the customer service. The following malfunctions can be remedied by the operating personnel or the in-house technician. Common malfunctions Malfunction Possible cause Remedy No water available Open shut-off valve Dishwasher Dirt trap clogged Clean dirt trap...

  • Page 43: Messages

    Model F V 40.2/40.2G Please contact your authorized MEIKO customer service if the listed measures cannot solve the problem. For a list of authorized customer service points, please either scan the QR code on the back cover of these operating instructions, visit our website at www.meiko.us or give us a call at (800) 868-3840.
  • Page 44 INFO Description Possible cause Measures/remedy (P 123) has been Call service reached technician Drain pump active Wait until machine is after triggering of Wash tank overfilled drained safety level Lack of rinse aid (with Replace empty fill-level detection Canister empty canister integrated) Suction lance not...
  • Page 45 Model F V 40.2/40.2G ERR Description Possible cause Measures/remedy pressure booster booster pump) loose Call service pump integrated) Starting capacitor defective technician Boiler level switch defective No change yet No signal for pressure detected at boiler booster pump on - from I/O level switch (with circuit board pressure booster...
  • Page 46 ERR Description Possible cause Measures/remedy Supply water pressure too Check water supply Check feed hose Number of circulatory Incoming water strainer dirty Clean incoming pumping cycles for Rinse nozzles dirty water strainer tank filling exceeded Air gap dirty Clean rinse nozzles Tank level analysis Condensate in level pipe Call service...

  • Page 47: Modifying The Settings

    For a list of authorized customer service points, please either scan the QR code on the back cover of these operating instructions, visit our website at www.meiko.us or give us a call at (800) 868-3840. 10.6 Modifying the settings Meaning...

  • Page 48: Level

    2. Enter the code for the required level. For level 1, it is sufficient to press the START key 5 times. Level 1: Advanced settings (code 11111) Level 2: Dosing settings (code 40044) After entering the correct code, the desired level (1, 4) is displayed in the left field at the first digital position.

  • Page 49: Venting (Priming) The Pipes

    Model F V 40.2/40.2G 4. Scroll through and view the Level 1 can be exited with the on/off parameters using the wash key. program keys. 10.7.2 Venting (priming) the pipes 1. Press the STOP key for approx. 5 seconds until CodE 1- - - - - is displayed.

  • Page 50: Level

    10.8 Level 2 Switch to level 2 (40044), see page 47. The parameters relevant for the dosing technology are displayed and can be changed. Para. Definition Adjustment range / Setting P104 Dosing quantity for rinse aid 0.10–1.00 ml/l (0.20 is the default setting) P105 Dosing quantity for detergent 0.10–20.0 ml/l (2.00 is the default setting) 1/0 = Display on/off (Note: must be set...

  • Page 51: Cleaning

    Model F V 40.2/40.2G Cleaning 11.1 Cleaning the interior CAUTION - Danger of burns from hot machine parts • Allow the machine to cool down before cleaning. • Wear protective gloves, if necessary. • Only use the handles provided for opening or closing. CAUTION –...
  • Page 52 5. Rinse the filters, sieves and the wash and rinse arms thoroughly 6. Reinstall all parts in reverse order. under running water. When doing MEIKO recommends leaving the this, pay particular attention to the door open slightly overnight. nozzles. 52 / 64...

  • Page 53: Cleaning The Membrane Keypad

    Model F V 40.2/40.2G 11.2 Cleaning the membrane keypad Clean the membrane keypad using a damp cloth. IMPORTANT - Make sure that the membrane keypad does not contact any stainless steel cleaning agents as this may result in damage to the membrane keypad.

  • Page 54: Maintenance

    Operating the dishwasher using hard water causes lime scale deposits to occur on the boiler interior and tank interior. Descale the inside of the tank, if necessary. The boiler can be descaled by a service technician only. Operating the dishwasher using hard water can cause lime scale deposits to occur in the boiler interior and tank interior.
  • Page 55 Model F V 40.2/40.2G WARNING – Danger of injury when entering a danger zone • Only qualified personnel may work on the machine. • Remove unauthorized persons from the danger zone. • Block off the danger zone and mark it for third parties. •...

  • Page 56: Maintenance Work

    Maintenance work must only be carried out by an authorized in-house technician or an authorized service technician. MEIKO recommends having the machine serviced by an authorized service technician at least once a year and concluding a maintenance contract. As part of the maintenance, an electrical safety inspection is also carried out.
  • Page 57 Model F V 40.2/40.2G Maintenan requireme Maintenance work (minimum) Check that rinse system is complete and gener- Once a year ates correct spray pattern Check system for leaks Once a year 4. Casing and built-in components Check casing parts and tank for damage and cor- Once a year rect operation Check tank cover sieves...

  • Page 58: Dismantling And Disposal

    Maintenan requireme Maintenance work (minimum) Replace peristaltic hose and associated seals on Once a year the nozzles 11. Test run with functional test of entire machine Check test wash and rinse results Once a year Visually check entire machine for leaks Once a year 12.

  • Page 59: Dismantling And Disposal Of The Old Machine

    Model F V 40.2/40.2G Note The square timber frame consists of untreated raw pine/spruce wood. In order to guard against pests, country-specific import regulations may also stipulate the use of treated wood. 13.2 Dismantling and disposal of the old machine WARNING –...

  • Page 60: Index

    Index Change of products..... 18 Electrical installation ....25 Cleaning ........51 Electromagnetic compatibility..12 Descaling ..........53 Interior ..........51 Functional description ....12 Surrounding area ........53 Cleaning the interior ....51 Cleaning the outer stainless steel Guarantee ........7 surfaces ........53 Cleaning the surrounding area ...
  • Page 61 Technical data ......19 Program Terminating the installation ..31 Assignment..........15 Transport ........20 Programs FV 40.2/FV 40.2 G .......15 Useful information for loading the washware ........ 36 Rating plate ......... 16 Related documents ....... 5 Venting (priming) the pipes ..49 Removing the rear panel ....

  • Page 62: Notes

    Notes ……………………………………………………… ……………………………………………………… ……………………………………………………… ……………………………………………………… ……………………………………………………… ……………………………………………………… ……………………………………………………… ……………………………………………………… ……………………………………………………… ……………………………………………………… ……………………………………………………… ……………………………………………………… ……………………………………………………… ……………………………………………………… ……………………………………………………… ……………………………………………………… ……………………………………………………… ……………………………………………………… ……………………………………………………… ……………………………………………………… ……………………………………………………… ……………………………………………………… ……………………………………………………… ……………………………………………………… 62 / 64 9020132...
  • Page 63 Model F V 40.2/40.2G 9020132 63 / 64...
  • Page 64 Scan QR code to access MEIKO U.S. ASA listings. ASA listing can also be accessed at www.meiko.us MEIKO Maschinenbau MEIKO USA, Inc. GmbH & Co. KG 1349 Heil Quaker Boulevard La Englerstraße 3 Vergne, TN 37086 77652 Offenburg Phone (615) 399-6600...

This manual is also suitable for:

Fv 40.2g

Table of Contents

Save PDF