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썬 썬 스 스 타 타 산 산 업 업 봉 봉 제 제 기 기 계 계 주 주 식 식 회 회 사 사
R
SPS/S-CV1
A A u u t t o o m m a a t t i i c c C C a a p p V V i i s s o o r r
S S e e w w i i n n g g M M a a c c h h i i n n e e
1) FOR AT MOST USE WITH EASINESS,
PLEASE CERTAINLY READ THIS MANUAL
BEFORE STARTING USE.
2) KEEP THIS MANUAL IN SAFE PLACE
FOR REFERENCE WHEN THE MACHINE
BREAKS DOWN.
M M M M E E - - 0 0 6 6 0 0 1 1 0 0 5 5
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Table of Contents
Related Manuals for SunStar SPS/S-CV1
Summary of Contents for SunStar SPS/S-CV1
- Page 1 SPS/S-CV1 A A u u t t o o m m a a t t i i c c C C a a p p V V i i s s o o r r S S e e w w i i n n g g M M a a c c h h i i n n e e...
- Page 2 1. Thank you for purchasing our product. Based on the rich expertise and experience accumulated in industrial sewing machine production, SUNSTAR will manufacture industrial sewing machines, which deliver more diverse functions, high performance, powerful operation, enhanced durability, and more sophisticated design to meet a number of user’s needs.
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Page 3: Table Of Contents
Contents 1. Machine Classification and Specification ------------------------------------------------------ 4 1.1 Classification-------------------------------------------------------------------------------------- 4 1.2 Specification ------------------------------------------------------------------------------------- 4 2. Safety Rules-------------------------------------------------------------------------------------------- 5 2.1 Safety Indication --------------------------------------------------------------------------------- 5 2.2 Delivery-------------------------------------------------------------------------------------------- 6 2.3 Installation----------------------------------------------------------------------------------------- 7 2.4 Operation ------------------------------------------------------------------------------------------ 7 2.5 Repair ---------------------------------------------------------------------------------------------- 8 2.6 Safety Label Type-------------------------------------------------------------------------------- 8 2.7 Label Attachment Location--------------------------------------------------------------------- 9 3. -
Page 4: Machine Classification And Specification
S S p p e e c c i i a a l l C C a a p p V V i i s s o o r r 1.2) Specification Category SPS/S-CV1 Needlework scope (X,Y) 300mm X 180mm Sewing speed... -
Page 5: Safety Rules
Safety rules 2.1) Safety indication caution danger warning Safety Rules define in this manual and indicate that failure to obey the rules may bring damages, personal and physical, or machine breakdown. Name Contents Danger of personal or physical damages from mishandling Caution CAUTION Warning... -
Page 6: Delivery
2.2) Delivery Danger indication Explanation Machine should be carried by those who know safety instruction and rule well and the following rules should be obeyed. 2.2.1) by Human Delivery Wear hard safety boots and hold machine tightly on both sides. DANGER 2.2.2) by Fork-Lift Truck 1) Truck should be strong and large enough to hold machine weight and carry it. -
Page 7: Installation
SPS/S-CV1 is manufactured to sew textile and its similar texture. Machine body has M M a a c c h h i i n n e e O O p p e e r r a a t t i i o o n n 2.4) -
Page 8: Repair
2.5) Repair When repair is needed, it should be made by a designated A/S technician only who is trained in our company. 1) In order to maintain machine such as cleaning and repair, make sure to block main power and wait for four minutes during which electricity is completely discharged. DANGER Wait for ten minutes for main shaft motor and X/Y drive box to be completely discharged after main power is blocked. -
Page 9: Label Attachment Location
2.6) L L a a b b e e l l A A t t t t a a c c h h m m e e n n t t L L o o c c a a t t i i o o n n WARNING Injury may be caused by winding. -
Page 10: Basic Assembly
Basic Assembly 3.1) Name of each part 3.1.1) Each part ③ ⑪ ⑤ ② ⑩ ⑨ ⑧ ① ⑫ ④ ⑦ ⑥ Power ON/OFF Clamp pedal Clamp button Table Sewing start button Control box Emergency stop switch Operation box Thread stand Sewing start pedal Clamp... - Page 11 3.1.2) Inside of control box Floppy disk drive Step motor drive board Power board Main shaft motor drive board 386 CPU board Transformer IO board...
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Page 12: Sewing Machine Installation
3.2) Sewing machine installation 3.2.1) Installation condition 1) Don’t use if it accounts for more than 10% of rating voltage to prevent wrong operation-induced accident. 2) Check designated pressure for devices using air pressure including A-cylinder to prevent wrong operation-induced accident. -
Page 13: Peripheral Device Installation
3.3) Peripheral Device Installation 3.3.1) Operation box stand assembly - Combine operation box stand with a table and then fix it with bolt. 3.3.2) Motor cover - Attach motor cover with a turnbuckle. Turnbuckle Motor cover 3.3.3) Standing pedal installation - Connect standing pedal plug to control box. - Page 14 3.3.4) Thread stand installation - Install thread stand on a table. While attaching using tools, be careful not to drop one of the parts and get injured. CAUTION 3.3.5) Installation of pneumatic controlling parts 1) Filter regulator Install a filter regulator at the bottom of a table support with a bolt. When connecting an air hose, use a quick joint socket to link it to the quick joint plug attached on a regulator.
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Page 15: Machine Operation
Machine Operation 4.1) Voltage set-up 1) Detach a cover of electric controlling pattern sewing Location of power voltage Input voltage machine to check whether components are the same switching connector with those in the picture below. 95V ~ 105V 2) Check whether location of power voltage switching 106V ~ 115V connector in electric board and transformer use are 116V ~ 125V... -
Page 16: Oil Supply
4.2) How to supply oil 4.2.1) oil supply location In the first driving of a sewing machine, check the amount of remaining oil through the window of each oil supply place, and complement the insufficient part. 4.3) Needle 4.3.1) Needle attachment Loosen a needle turnbuckle of a needle bar and push the needle until its upper tip reaches the end of needle insertion mouth of the bar with the needle long hole... -
Page 17: Thread
4.3.3) Adjusting needle and hook When a needle bar rises at the lowest point of a needle Needle bar bar, align the lower line which fits the applied needle to lower bushing the lower face of a needle bar bushing. DPX5 DPX17 DPX17... - Page 18 2) Hooking lower thread Put bobbin into bobbin case. Then, pass a thread through a thread hole, and hook the thread under a tension adjusting plate spring. 4.4.2) How to separate bobbin case Grab the handle of bobbin case, and push it into a hook until a sound is heard.
- Page 19 2) Adjusting thread take up lever spring tension Adjust major thread tension control ass’y shaft by turning a bolt with a driver. Turn the bolt clockwise to strengthen the tension of a thread take up lever spring; turn it Strong counterclockwise to weaken the tension.
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Page 20: Transfer Device
4.4.5) Adjusting bobbin winder amount Use the initial position of a bobbin winder adjusting plate. If Bobbin bobbin winder amount is large, loosen a turnbuckle of adjusting plate to turn it into A direction and if the amount is small, turn it into B direction. Bobbin winder adjusting plate 4.4.6) Adjusting location of bobbin winder drive wheel... - Page 21 4.5.2) Adjusting presser foot device 1) Align the end of presser foot cam with the center of ① upper shaft carved mark, and the carved line of the cam with the carved mark. And then tighten a turnbuckle. Carved mark Upper shaft When presser foot drive cam is not properly placed, its vertical movement timing of the foot is not right, which may cause friction between the needle plate and the foot.
- Page 22 1) Insufficient space between presser bar holder and presser bar bushing may interrupt operation and make a noise. 2) Failure to tighten screw completely after adjusting can bring damage to the machine during operation. 3) If the foot moving link hinge screw does not adhere to the end of location link stopper CAUTION closely, a noise can become louder because the machine trembles during operation.
- Page 23 2) Setting thread release stopper Remove thread release return spring. Adjust the space between thread trimmer drive link and thread release lever pin to 0.3mm after loosening the turnbuckle of thread release stopper. To make narrow the space between thread trimmer drive rink and thread release lever pin, push thread release stopper to the right, and to make the space wide, push the stopper to the left.
- Page 24 4.5.4) Adjusting hand pulley device Upper shaft 1) Put hand pulley gear in line with the end of hand pulley Hand axis, and tighten them with a turnbuckle. pulley 2) Align the extra space of gears connected to upper shaft bushing and hand pulley axis, and then tighten them with a turnbuckle.
- Page 25 Tension adjustment axis screw F : 11~12kgf Tension adjustment bolt X frame attachment plate 2) Adjusting Y-axis tension (1) Y-motor drive part timing belt ⓑ ⓒ Check tension of Y-motor drive part timing belt F : 12~13kgf with a sound wave belt tensiometer after separating X-axis rail cover from the main body.
- Page 26 4.5.6) Setting X-Y axis starting points 1) Setting up Y-axis starting point Move the center of feed plate to be in the middle toward X-axis. Loosen X-censor bracket nut to be the center of censor, and then tighten fixing screw. Sensor X sensor plate 2) Setting up Y-axis starting point...
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Page 27: Trimming Device
4.6) Trimming device 4.6.1) Setting thread trimming cam Adjust the distance between upper shaft collar and thread trimming cam to 2.5mm. Locate the cam carved line in the same line with the shaft carved mark, and then tighten the turnbuckle. Thread trimming cam Carved line 2.5mm... - Page 28 4.6.3) Setting thread trimming shaft position 1) Loosen the turnbuckle of thread trimming drive link and Thread the turnbuckle of thread trimming shaft collar. trimming Thread 2) Align thread trimming shaft with A part of the arm. trimming drive link 3) Tighten turnbuckle Thread trimming shaft Turnbuckle...
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Page 29: Motor Installation And Adjustment
4.6.6) Adjusting moving and fixing mes 1) Adjust the distance A between thread dividing point of moving mes and needle plate hole to the same figure as given with lever adjustment screw when needle bar stops moving. 4.5mm 0.5mm Fixing mes Needle plate cover Moving mes If the position is not correct, thread can't be trimmed properly or remaining thread amount... -
Page 30: Clamp Adjustment
4.8) Clamp adjustment Reducing valve 4.8.1) Pressure control of side clamp Fixing nut 1) Solenoid valve adjustment To adjust the pressure of side clamp use the pressure reducing valve of a solenoid valve attached to a table’s base. After adjusting the pressure of side clamp properly, fasten fixing nut to maintain the set pressure. -
Page 31: Pattern Image Insertion
4.9.2) Operation of standing pedal Press the right side of standing pedal to operate as does clamp switch. Press the left side of the pedal to begin sewing as does start switch. Standing pedal 4.10) How to insert pattern images To insert a variety of patterns into the sewing machine by using a floppy disk. -
Page 32: Maintenance & Repair
Unusual abrasion of each frictional area led by insufficient lubrication and grease pouring. Abnormal operation caused by dust and foreign substances in the drive. 1) SUNSTAR takes no responsibility for mechanical breakdown or malfunction caused by no cleaning and lubrication of the machine through regular checkup. - Page 33 3) Hook - Pull out a bobbin case and feed oil until it soaks in the hook and its surrounding areas. 5.2.3) Removal of residual oil Remove oil when it is full in residual oil can. 5.2.4) Grease pouring Pour grease regularly into X-Y transfer rail.
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Page 34: Cleaning
5.3) Cleaning 5.3.1) Frequency and method of major parts cleaning 1) Make sure to turn the machine power is “off” before cleaning. 2) Reassemble all the parts removed for cleaning in the opposite order. WARNING Major parts cleaning Cleaning frequency Hook area Everyday Once in a week... -
Page 35: Pneumatic Circuit Diagram
Pneumatic circuit diagram [ SPS/S-CV1 Air System Circuit Diagram ] Side clamp Mid clamp Presser foot P EB EA P EB EA P EB AIR IN... -
Page 36: Trouble Shooting
Trouble shooting 1) Machine part Problems Causes Solutions belt tension adjustment and belt change excessively loose belt tension or belt damage Check disconnection of major motor drive fuse Problems of machine power or circuit fuse disconnection in control box and change it and operation Move feed bracket to the right position (within disconnection from limited position of X or Y of...