Page 1: Table Of Contents
The Graphical and Numerical LCP How to Program on the Graphical LCP How to Program on the Numerical Local Control Panel Quick Set-up Basic Set-up Parameters Parameter Lists 4-30 5 General Specifications ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 2 ® AutomationDrive FC 300 Instruction Contents Manual 6 Troubleshooting Warnings/Alarm Messages 7 Index ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 3: How To Read This Instruction Manual
The VLT AutomationDrive MCT 10 Instruction Manual provides information for installation and use of the software on a PC. The VLT AutomationDrive IP21 / Type 1 Instruction provides information for installing the IP21 / Type 1 option. ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 4: Approvals
1 How to Read this Instruction Manual Manual The VLT AutomationDrive 24 V DC Backup Instruction provides information for installing the 24 V DC backup option. Danfoss technical literature is also available online at www.danfoss.com/drives. 1.1.2 Approvals 1.1.3 Symbols Symbols used in this Instruction Manual.
Page 5: Abbreviations
1.1.5 Disposal Instructions Equipment containing electrical components may not be disposed of together with domestic waste. It must be separately collected with electrical and electronic waste according to local and currently valid legislation. ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 6 ® AutomationDrive FC 300 Instruction 1 How to Read this Instruction Manual Manual ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 7: Safety Instructions And General Warning
The instructions in this manual must therefore be observed, in addition to applicable local and national rules and safety regulations. Installation at high altitudes 380–500 V: At altitudes above 9,843 feet [3 km], please contact Danfoss regarding PELV. 525–690 V: At altitudes above 6,600 feet [2 km], please contact Danfoss regarding PELV. 2.1.2 Safety Precautions The voltage of the adjustable frequency drive is dangerous whenever connected to line power.
Page 8 The controlling of external brakes must always have a redundant system. The adjustable frequency drive can in no circumstances be the primary safety circuit. Comply with relevant standards, e.g., Hoists and cranes: IEC 60204-32 Lifts: EN 81 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 9 Disconnect the adjustable frequency drive from line power. Disconnect DC bus terminals 88 and 89 from load share applications Wait for the discharge of the DC link. See period of time on the warning label. Remove motor cable ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 10: Safe Stop Of Fc
VLT AutomationDrive Design Guide MG.33.BX.YY must be followed! The information and instructions of the Instruction Manual are not sufficient for a correct and safe use of the safe stop functionality! ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 11 Safe Failure Fraction [%]; Percentage part of safe failures and dangerous detected failures of a safety function or a subsystem related to all failures. IEC 61508 Safety Integrity Level EN 61800-5-2 Safe Torque Off ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 12 ® AutomationDrive FC 300 Instruction 2 Safety Instructions and General Warning Manual ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 13 ® AutomationDrive FC 300 Instruction Manual 2 Safety Instructions and General Warning ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 14 The illustration also shows how to connect a non-safety-related hardware coast. Figure 2.2: Figure of the essential aspects of an installation to achieve a Stopping Category 0 (EN 60204-1) with Safety Cat. 3 (EN 954-1) / PL “d” (ISO 13849-1). ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 15: It Line Power
RFI 1 is done, it will reduce the RFI performance to A2 level. For the 525–690 V adjustable frequency drives, par. 14-50 has no function. The RFI switch cannot be opened. ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 16 ® AutomationDrive FC 300 Instruction 2 Safety Instructions and General Warning Manual 2-10 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 17: How To Install
The packaging for these enclosures contains, as shown: Accessories bag(s), documentation and the unit. Depending on options fitted, there may be one or two bags and one or more booklets. ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 18 ® AutomationDrive FC 300 Instruction 3 How to Install Manual ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 19 ® AutomationDrive FC 300 Instruction Manual 3 How to Install ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 20 ® AutomationDrive FC 300 Instruction 3 How to Install Manual ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 21: Mechanical Installation
Table 3.1: When mounting frame sizes A4, A5, B1, B2, C1 andC2 on a non-solid back wall, the drive must be provided with a backplate A to ensure sufficient cooling air over the heatsink. ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 22 This kit cannot be used with cast front covers. IP21 plastic cover must be used instead. Design Guide Ordering Numbers. Information on ordering numbers is found in the , section More detailed information is available in the Panel Through Mount Kit instruction, MI.33.HX.YY, where yy=language code. ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 23: Electrical Installation
Line power, motor cables 14 Nm (up to 0.15 in [37–45 kW] [55–75 kW] 24 Nm (over 0.15 in Load sharing, brake cables 14 Nm Relay 0.5–0.6 Nm Ground 2–3 Nm ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 24: Power And Control Wiring For Non-Shielded Cables
The cable entry must be supported around the knockout you intend to remove. The knockout can now be removed with a strong mandrel and a hammer. Remove burrs from the hole. Mount cable entry on adjustable frequency drive. ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 25: Connection To Line Power And Grounding
[10 mm ] or 2 x rated line power wires terminated separately according to EN 50178. The AC line input connections are fitted to the line power switch if this is included. ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 26 ® AutomationDrive FC 300 Instruction 3 How to Install Manual AC line input connections for frame sizes A1, A2 and A3: 3-10 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 27 Figure 3.3: AC line input connections frame sizes B1 and B2 (IP 21/NEMA Type 1 and IP 55/66/ NEMA Type 12). Figure 3.4: AC line input connections size B3 (IP20). 3-11 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 28 Figure 3.6: AC line input connections size C1 and C2 (IP 21/ NEMA Type 1 and IP 55/66/ NEMA Type 12). Figure 3.7: AC line input connections size C3 (IP20). Figure 3.8: AC line input connections size C4 (IP20). 3-12 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 29: Motor Connection
(230/400 V, Y). Large motors are normally delta-connected (400/690 V, Δ). Refer to the motor nameplate for correct connection mode and voltage. Figure 3.10: Motor connection for size A4/A5 (IP 55/66/ NEMA Type 12) Figure 3.9: Motor connection for A1, A2 and A3 3-13 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 30 Figure 3.11: Motor connection for size B1 and B2 (IP 21/ NEMA Type 1, IP 55/ NEMA Type 12 and IP66/ NEMA Type Figure 3.12: Motor connection for size B3. Figure 3.13: Motor connection for frame size B4 . 3-14 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 31 Unused cable entry holes can be sealed with rubber grommets (for IP 21). More information and ordering numbers can be found in the Design Guide. 3-15 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 32: Fuses
Short-circuit protection: The adjustable frequency drive must be protected against short circuit in order to prevent electrical or fire hazard. Danfoss recommends using the fuses mentioned below to protect service personnel and equipment in case of an internal failure in the drive. The adjustable frequency drive provides full short- circuit protection in case of a short-circuit on the motor output.
Page 33 L25S-250 A25X-250 KTS fuses from Bussmann may substitute for KTN for 240 V adjustable frequency drives. FWH fuses from Bussmann may substitute for FWX for 240 V adjustable frequency drives. 3-17 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 34 Type J Type T Type CC Type CC Type CC K75-1K5 KTS-R-5 JKS-5 JJS-6 FNQ-R-5 KTK-R-5 LP-CC-5 2K2-4K0 KTS-R10 JKS-10 JJS-10 FNQ-R-10 KTK-R-10 LP-CC-10 5K5-7K5 KTS-R20 JKS-20 JJS-20 FNQ-R-20 KTK-R-20 LP-CC-20 3-18 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 35 170M fuses from Bussmann when provided in the 525–600/690 V FC 302 P90K-P132, FC 102 P90K-P132, or P110-P160 drives are 170M3018. 170M fuses from Bussmann when provided in the 525–600/690 V FC 302 P160-P315, FC 102 P160-P315, or P200-P400 drives are 170M5011. 3-19 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 36 Remove front cover to access control terminals. When replacing the front cover, ensure proper fastening by applying a torque of 2 Nm. Figure 3.21: Access to control terminals for A4, A5, B1, B2, C1 and C2 enclosures 3-20 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 37: Electrical Installation, Control Terminals
Remove the screwdriver. The cable is now mounted to the terminal. To remove the cable from the terminal: Insert a screwdriver in the square hole. Pull out the cable. Max. 0.015 x 0.1 in. [0.4 x 2.5 mm] 3-21 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 38: Connection Examples
Terminal 18 = par. 5-10 Terminal 18 Digital Input Latched start, [9] Terminal 27= par. 5-12 Terminal 27 Digital Input Stop inverse, [6] Terminal 37 = Safe stop (where available!) 3-22 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 39 Terminal 53, Low Voltage = 0 Volt Terminal 53, High Voltage = 10 Volt Terminal 53, Low Ref./Feedback = 0 RPM Terminal 53, High Ref./Feedback = 1,500 RPM Switch S201 = OFF (U) 3-23 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 40: Electrical Installation, Control Cables
In rare cases, very long control cables and analog signals may, depending on installation, result in 50/60 Hz ground loops due to noise from line power supply cables. If this occurs, it may be necessary to break the shield or insert a 100 nF capacitor between shield and chassis. 3-24 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 41 To comply with EMC emission specifications, shielded/armored cables are recommended. If a non-shielded/unarmored cable is used, see section Power and Control Wiring for Non-shielded Cables .. For more information, see EMC Test Results in the Design Guide. 3-25 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 42: Switches S201, S202, And S801
When changing the function of S201, S202 or S801, be careful not to force the switch over. It is recommended to remove the LCP fixture (cradle) when operating the switches. The switches must not be operated while the adjustable frequency drive is powered. 3-26 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 43: Final Set-Up And Test
AMA procedure. Press the [OK] key. The display shows “Press [Hand on] to start”. Press the [Hand on] key. A progress bar indicates if the AMA is in progress. 3-27 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 44 "Report Value” in the [Alarm Log] shows the last measuring sequence carried out by the AMA before the adjustable frequency drive entered alarm mode. This number along with the description of the alarm will assist you in troubleshooting. If you contact Danfoss for service, make sure to mention the number and alarm description.
Page 45: Additional Connections
Problems may arise at start and at low RPM values if motor sizes are widely different because small motors' relatively high ohmic resistance in the stator calls for a higher voltage at start and at low RPM values. 3-29 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 46: Motor Thermal Protection
Choose “Write to drive” Choose “Paste”. All parameters are now transferred to the drive. Choose “Save as” A separate manual for MCT 10 Set-up Software is available. All parameters are now stored. 3-30 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 47: How To Program
The control panel is divided into four functional groups: Numerical display. Menu keys and LEDs - changing parameters and switching be- tween display functions. Navigation keys and LEDs (LEDs). Operation keys and LEDs. ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 48 Set the ramping downdecel time with reference to synchronous Ramp 1 Ramp-down Time Par. 3-42 motor speed, n Par. 3-13 Reference Site Set the site from where the reference must work ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 49: Quick Set-Up
Part of Language package 3 Magyar Part of Language package 3 Czech Part of Language package 3 Polski Part of Language package 4 Russian Part of Language package 3 Thai Part of Language package 2 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 50 1-25 Motor Nominal Speed Range: Function: Application [100 - 60000 RPM] Enter the nominal motor speed value from the motor nameplate data. This data is used for calcu- dependent* lating automatic motor compensations. ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 51 Enable reduced AMA Performs a reduced AMA of the stator resistance R in the system only. Select this option if an LC filter is used between the drive and the motor. ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 52 The value 0.00 corresponds to 0.01 sec. in speed mode. See ramp-down time in par. 3-42 Ramp 1 Ramp-down Time t acc s x n s RPM . 3 − 41 = ref RPM ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 53: Basic Set-Up Parameters
File from MCO to LCP File from LCP to MCO Data from DYN to LCP Data from LCP to DYN This parameter cannot be adjusted while the motor is running. ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 54 The thermistor cut-out value must be > 3 kΩ. Integrate a thermistor (PTC sensor) in the motor for winding protection. ETR warning 1 Please see detailed description below ETR trip 1 ETR warning 2 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 55 [0] * None Analog input 53 Analog input 54 Digital input 18 Digital input 19 Digital input 32 Digital input 33 NOTE! This parameter cannot be adjusted while the motor is running. ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 56 For 380–500 V units dutytime P resistor × 120 For 575–600 V units dutytime × P resistor × 120 This parameter is only active in adjustable frequency drives with an integral dynamic brake. 4-10 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 57 Monitors for a short-circuit or disconnection of the brake resistor, or a short-circuit of the brake IGBT. If a fault occurs, the adjustable frequency drive ramps down to coast and then trips. A trip lock alarm is displayed (e.g., warning 25, 27 or 28). 4-11 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 58 Trip Delay at Torque Limit and par. 14-26 Trip Delay at Inverter Fault ) may delay the activation of the mechanical brake in an alarm condition. These features must be disabled in hoisting applications. 4-12 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 59 The value defines the torque applied against the closed mechanical brake before release 2-27 Torque Ramp Time Range: Function: 0.2 s* [0.0 - 5.0 s] The value defines the duration of the torque ramp in clockwise direction. 4-13 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 60 Stop Delay : When the time between successive starts is shorter than the setting in par. 2-24 , the adjustable frequency drive starts without applying the mechanical brake (e.g., reversing). 4-14 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 61 The sum of these reference signals defines the actual reference. No function [1] * Analog input 53 Analog input 54 Frequency input 29 Frequency input 33 [11] Local bus reference 4-15 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 62 Analog input 53 Analog input 54 Frequency input 29 Frequency input 33 [11] * Local bus reference [20] Digital pot.meter [21] Analog input X30-11 [22] Analog input X30-12 [29] Analog Input X48/2 4-16 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 63 Defines terminal 29 as a digital input. Output Defines terminal 29 as a digital output. This parameter is available for FC 302 only. This parameter cannot be adjusted while the motor is running. 4-17 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 64 All digital inputs can be programmed to these functions: No operation No reaction to signals transmitted to the terminal. Reset Resets adjustable frequency drive after a TRIP/ALARM. Not all alarms can be reset. 4-18 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 65 Same as Preset ref bit 0 [16]. Preset ref. bit Preset ref. 0 Preset ref. 1 Preset ref. 2 Preset ref. 3 Preset ref. 4 Preset ref. 5 Preset ref. 6 Preset ref. 7 4-19 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 66 Precise stop function in par. 1-83 Precise Stop Function acts as counter stop or speed compensated counter stop with or without reset. The counter value must be set in par. 1-84 Precise Stop Counter Value 4-20 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 67 Counter B (Terminal 29 or 33 only) Input for increment counting in the SLC counter. [64] Counter B (Terminal 29 or 33 only) Input for decrement counting in the SLC counter. 4-21 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 68 Feedback is outside the range set in par. 4-56 and par. 4-57 back High [19] Below feedback low Feedback is below the limit set in par. 4-56 Warning Feedback Low 4-22 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 69 See par. group 13-1*. If Comparator 4 is evaluated as TRUE, the output will go high. Otherwise, it will be low. [65] Comparator 5 See par. group 13-1*. If Comparator 5 is evaluated as TRUE, the output will go high. Otherwise, it will be low. 4-23 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 70 Output is high when there is an active start command (i.e., via digital input bus connection or [Hand on] or [Auto on]), and no stop or start command is active. 4-24 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 71 Warning Feedback Low [19] Below feedback, low Feedback is below the limit set in par. 4-56 Warning Feedback High [20] Above feedback, high Feedback is above the limit set in par. 4-57 4-25 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 72 Bus ctrl, 1 if timeout Controls output via bus. The state of the output is set in par. 5-90 . In the event of a bus timeout, the output state is set high (On). 4-26 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 73 Output is high when par. 3-13 Reference Site = [2] Local or when par. 3-13 Reference Site = [0] Linked to hand auto at the same time as the LCP is in hand on mode. 4-27 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 74 If the test is OK: LCP readout: Control Card OK. Disconnect the line power supply and remove the test plug. The green LED on the control card will light up. 4-28 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 75 In this mode, the internal RFI filter capacitors between chassis and the line power RFI filter circuit are cut-out to reduce the ground capacity currents. [1] * Select [1] to ensure that the adjustable frequency drive complies with EMC standards. 4-29 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 76: Parameter Lists
Normalized value 2 bytes Bit sequence of 16 boolean variables Time difference w/o date TimD See the adjustable frequency drive Design Guide for further information about data types 33, 35 and 54. 4-30 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 77 14-** Special function parameters 15-** Drive information parameters 16-** Readout parameters 17-** Encoder Option parameters 32-** MCO 305 Basic parameters 33-** MCO 305 Advanced parameters 34-** MCO Data Readout parameters 4-31 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 78 200 N/A 1 set-up TRUE Int16 0-66 Access to Quick Menu w/o Password [0] Full access 1 set-up TRUE Uint8 0-67 Bus Password Access 0 N/A All set-ups TRUE Uint16 4-32 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 79 KTY Sensor Type [0] KTY Sensor 1 All set-ups TRUE Uint8 1-96 KTY Thermistor Resource [0] None All set-ups TRUE Uint8 1-97 KTY Threshold level 80 °C 1 set-up TRUE Int16 4-33 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 80 Uint16 2-26 Torque Ref 0.00 % All set-ups TRUE Int16 2-27 Torque Ramp Time 0.2 s All set-ups TRUE Uint8 2-28 Gain Boost Factor 1.00 N/A All set-ups TRUE Uint16 4-34 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 81 All set-ups TRUE Uint8 3-93 Maximum Limit 100 % All set-ups TRUE Int16 3-94 Minimum Limit -100 % All set-ups TRUE Int16 3-95 Ramp Delay ExpressionLimit All set-ups TRUE TimD 4-35 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 82 4-61 Bypass Speed From [Hz] ExpressionLimit All set-ups TRUE Uint16 4-62 Bypass Speed to [RPM] ExpressionLimit All set-ups TRUE Uint16 4-63 Bypass Speed To [Hz] ExpressionLimit All set-ups TRUE Uint16 4-36 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 83 Pulse Out #29 Timeout Preset 0.00 % 1 set-up TRUE Uint16 5-97 Pulse Out #X30/6 Bus Control 0.00 % All set-ups TRUE 5-98 Pulse Out #X30/6 Timeout Preset 0.00 % 1 set-up TRUE Uint16 4-37 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 84 Terminal X45/3 Max. Scale 100.00 % All set-ups TRUE Int16 6-83 Terminal X45/3 Bus Control 0.00 % All set-ups TRUE 6-84 Terminal X45/3 Output Timeout Preset 0.00 % 1 set-up TRUE Uint16 4-38 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 85 0.01 s All set-ups TRUE Uint32 7-56 Process PID Ref. Filter Time 0.001 s All set-ups TRUE Uint16 7-57 Process PID Fb. Filter Time 0.001 s All set-ups TRUE Uint16 4-39 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 86 0 N/A All set-ups TRUE Uint32 8-9* Bus Jog 8-90 Bus Jog 1 Speed 100 RPM All set-ups TRUE Uint16 8-91 Bus Jog 2 Speed 200 RPM All set-ups TRUE Uint16 4-40 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 87 9-93 Changed Parameters (4) 0 N/A All set-ups FALSE Uint16 9-94 Changed parameters (5) 0 N/A All set-ups FALSE Uint16 9-99 Profibus Revision Counter 0 N/A All set-ups TRUE Uint16 4-41 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 88 10-39 Devicenet F Parameters 0 N/A All set-ups TRUE Uint32 10-5* CANopen 10-50 Process Data Config Write. ExpressionLimit 2 set-ups TRUE Uint16 10-51 Process Data Config Read. ExpressionLimit 2 set-ups TRUE Uint16 4-42 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 89 2 set-ups TRUE Uint8 12-96 Port Mirroring [0] Disable 2 set-ups TRUE Uint8 12-98 Interface Counters 4000 N/A All set-ups TRUE Uint16 12-99 Media Counters 0 N/A All set-ups TRUE Uint16 4-43 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 90 13-44 Logic Rule Boolean 3 null 2 set-ups TRUE Uint8 13-5* States 13-51 SL Controller Event null 2 set-ups TRUE Uint8 13-52 SL Controller Action null 2 set-ups TRUE Uint8 4-44 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 91 All set-ups FALSE Uint32 14-8* Options 14-80 Option Supplied by External 24 V DC [1] Yes 2 set-ups FALSE Uint8 14-9* Fault Settings 14-90 Fault Level null 1 set-up TRUE Uint8 4-45 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 92 All set-ups FALSE Uint16 15-93 Modified Parameters 0 N/A All set-ups FALSE Uint16 15-98 Drive Identification 0 N/A All set-ups FALSE VisStr[40] 15-99 Parameter Metadata 0 N/A All set-ups FALSE Uint16 4-46 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 93 Uint32 16-92 Warning Word 0 N/A All set-ups FALSE Uint32 16-93 Warning word 2 0 N/A All set-ups FALSE Uint32 16-94 Ext. Status Word 0 N/A All set-ups FALSE Uint32 4-47 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 94 18-91 Process PID Output 0.0 % All set-ups FALSE Int16 18-92 Process PID Clamped Output 0.0 % All set-ups FALSE Int16 18-93 Process PID Gain Scaled Output 0.0 % All set-ups FALSE Int16 4-48 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 95 30-81 Brake Resistor (ohm) ExpressionLimit 1 set-up TRUE Uint32 30-83 Speed PID Proportional Gain ExpressionLimit All set-ups TRUE Uint32 30-84 Process PID Proportional Gain 0.100 N/A All set-ups TRUE Uint16 4-49 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 96 Uint32 32-84 Default Velocity 50 N/A 2 set-ups TRUE Uint32 32-85 Default Acceleration 50 N/A 2 set-ups TRUE Uint32 32-9* Development 32-90 Debug Source [0] Controlcard 2 set-ups TRUE Uint8 4-50 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 97 [0] Relay 1 2 set-ups TRUE Uint8 33-87 Terminal state at alarm [0] Do nothing 2 set-ups TRUE Uint8 33-88 Status word at alarm 0 N/A 2 set-ups TRUE Uint16 4-51 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 98 0 N/A All set-ups TRUE Uint16 34-7* Diagnosis readouts 34-70 MCO Alarm Word 1 0 N/A All set-ups FALSE Uint32 34-71 MCO Alarm Word 2 0 N/A All set-ups FALSE Uint32 4-52 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 99 0.000 N/A All set-ups TRUE Int32 35-45 Term. X48/2 High Ref./Feedb. Value 100.000 N/A All set-ups TRUE Int32 35-46 Term. X48/2 Filter Time Constant 0.001 s All set-ups TRUE Uint16 4-53 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 100 ® AutomationDrive FC 300 Instruction 4 How to Program Manual 4-54 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 101: General Specifications
Voltage level, logic '1' NPN < 14 V DC Maximum voltage on input 28 V DC Pulse frequency range 0–110 kHz (Duty cycle) Min. pulse width 4.5 ms Input resistance, R approx. 4 kΩ ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 102 The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. Pulse/encoder inputs: Programmable pulse/encoder inputs Terminal number pulse/encoder , 33 / 32 , 33 Max. frequency at terminal 29, 32, 33 110 kHz (push-pull driven) ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 103 68 (P,TX+, RX+), 69 (N,TX-, RX-) Terminal number 61 Common for terminals 68 and 69 The RS-485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from the supply voltage (PELV). ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 104 Speed accuracy (open-loop) 30–4000 rpm: error ±8 rpm Speed accuracy (closed-loop), depending on resolution of feedback device 0–6000 rpm: error ±0.15 rpm All control characteristics are based on a 4-pole asynchronous motor ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 105 As a response to a critical level, the adjustable frequency drive can adjust the switching frequency and/or change the switching pattern in order to ensure the performance of the drive. ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 106 ® AutomationDrive FC 300 Instruction 5 General Specifications Manual ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 107: Warnings/Alarm Messages
. After an alarm or trip, the motor carries on coasting, and the alarm and warning flash. Once the problem has been rectified, only the alarm continues flashing until the adjustable frequency drive is reset. ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 108 Pwr. card supply 24 V supply low 1.8 V supply low Speed limit AMA calibration failed AMA check U and I AMA low I AMA motor too big Table 6.1: Alarm/Warning code list ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 109 A trip lock situation can only be reset by power cycling. LED indication Warning yellow Alarm flashing red Trip locked yellow and red ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 110 6-20 Terminal 54 Low Voltage , or par. 6-22 Terminal 54 Low Cur- adjustable frequency drive. rent respectively. Check the supply voltage and supply currents to the adjustable frequency drive. ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 111 The fan warning function is an extra protection function that checks if the rent is set correctly. fan is running / mounted. The fan warning can be disabled in Fan Monitor par. 14-53 (set to [0] Disabled). ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 112 Turn off the adjustable frequency drive and check motor phase V. ALARM 32, Motor phase W missing: Motor phase W between the adjustable frequency drive and the motor is missing. ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 113: Ama Motor Too Small
ALARM 38, Internal fault: WARNING 42, Overload of Digital Output On X30/6: If this alarm occurs, it may be necessary to contact your Danfoss supplier. Check the load connected to X30/6 or remove short-circuit connection. Term X30/6 Digi Out (MCB 101) Some typical alarm messages: Check par.
Page 114: Ama Internal Fault
Make sure that the filters for the door fans are not blocked. When replacing an F frame module, this will occur if the power specific data in the module power card does not match the rest of the drive. ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 115: Reduced Power Mode
ALARM 244, Heatsink temperature This alarm is only for F Frame drives. It is equivalent to Alarm 29. The report value in the alarm log indicates which power module generated the alarm: ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 116: Typecode Setting
14-23 according to the label on unit. Remember to select ‘Save to EEPROM’ to complete. ALARM 251, New Type Code: The adjustable frequency drive has a new type code. 6-10 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 117 Dc Backup Dc Link Decoupling Plate 3-13 Default Settings 4-30 Devicenet Digital I/o Mode 5-00 4-17 Digital Inputs: Digital Output Disposal Instructions Electrical Installation 3-21, 3-24 Electrical Terminals 3-24 Electronic Terminal Relay ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 118 3-27 Motor Nominal Speed 1-25 Motor Output Motor Protection 4-8, 5-5 Motor Speed Unit 0-02 Motor Thermal Protection 3-30, 4-8 Motor Voltage 1-22 Nameplate Data 3-27 Non-ul Compliance 3-16 Numerical Display ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 119 Switches S201, S202, And S801 3-26 Symbols Terminal 27 Mode 5-01 4-17 Terminal 29 Mode 5-02 4-17 Thermistor Thermistor Source 1-93 Torque Characteristics 1-03 4-8, 5-1 Torque Ramp Time 2-27 4-13 Torque Ref 2-26 4-13 ® MG.33.AG.22 - VLT is a registered Danfoss trademark...
Page 120 ® AutomationDrive FC 300 Instruction Index Manual Voltage Level Voltage Reference Via A Potentiometer 3-23 Warnings ® MG.33.AG.22 - VLT is a registered Danfoss trademark...

Danfoss VLT AutomationDrive FC 300 Instruction Manual

Table of Contents

1 How to Read this Instruction Manual

2 Safety Instructions and General Warning

3 How to Install

4 How to Program

5 General Specifications

Manual 6 Troubleshooting

Quick Links

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Summary of Contents for Danfoss VLT AutomationDrive FC 300

Table of Contents