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CRANKSHAFT
ITRANSMISSION/KICKSTARTER
TRANSMISSION DISASSEMBLY
Disassemble
the ffiainshaft, countershaft and shift
drum.
TRANSMISSION INSPECTION
Check
the gear
dogs.
dog
holes
and teeth
for
abnor·
mal wear or
lack
of lubrication.
Measure
the 1.0.
of
each gear.
SERVICE LIMITS:
M2: 17.10 mm
(0.673
in)
Cl:
23.10
mm (0.909
in)
C3: 20.10
mm
10.791
in)
Measure the
1.0.
and
0.0.
of
C1 gear
bushing.
SERVICE
LIMITS:
0.0.: 22.93
mm
(0.903
in)
1.0.:
20.08
mm
(0.791 in)
Calculate the C1 gear-ta-bushing
clearance.
SERVICE
UMIT:
0.10 mm
(0.004
in)
Check the shifter
groolle
of the
shifter
gear for
excessive wear or damage.
Measure the 0.0.
of
the mainshaft and counter-
shaft.
SERVICE LIMITS:
At M2
gear:
16.95
mm
(0.667
in)
At C1
gear:
19.94 mm
(0.785
in)
Calculate
the
M2 gear-ta-shaft clearance.
SERVICE LIMIT:
0.10
mm
(0.004 in)
Calculate the C1 gear bushing-to-shaft
clearance.
SERVICE LIMIT:
0.10
mm
(0.004 in)
COUNTERS HAFT
C1
11-7
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