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2000 XR50R
Service manual
Honda 2000 XR50R Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Contents
Symbols
General Information
General Safety
Carbon Monoxide
Hot Components
Service Rules
Model Identification
Engine Serial Number
Frame Serial Number
Vehicle Identification Number (VIN)
Specifications
Lubrication System
Fuel System
Cylinder Head/Valves
Torque Values
Table of Contents
Tools
Lubrication & Seal Points
Cable & Harness Routing
Emission Control Systems
Source of Emissions
Exhaust Emission Control System
Crankcase Emission Control System
Emission Control Information Label
Frame/Body Panels/Exhaust System Service Information
Frame/Body Panels/Exhaust System Troubleshooting
Frame/Body Panels/Exhaust System Torque Values
Excessive Exhaust Noise
Seat Disassembly/Assembly
Seat Removal
Seat Installation
Number Plate
Front Fender
Fuel Tank
Exhaust System Removal
Exhaust System Installation
Side Stand Removal
Side Stand Installation
Maintenance
Maintenance Service Information
Maintenance Specifications
Maintenance Torque Values
Maintenance Tools
Maintenance Schedule
Fuel Strainer Screen
Fuel Line
Throttle Operation
Air Cleaner
Spark Plug Removal
Spark Plug Inspection
Reusing a Spark Plug
Replacing a Spark Plug
Valve Clearance Inspection
Engine Oil Level Inspection
Engine Oil Change
Recommended Engine Oil
Engine Oil Strainer Screen Cleaning
Engine Oil Centrifugal Filter Cleaning
Engine Idle Speed
Drive Chain Slack Inspection
Drive Chain Adjustment
Cleaning Inspection and Lubrication
Drive Chain Slider
Brake Shoe Wear
Front Brake
Rear Brake
Clutch System
Side Stand
Suspension
Front Suspension Inspection
Spark Arrester
Rear Suspension Inspection
Minimum Tread Depth
Wheels/Tires
Recommended Tire Pressure and Tire Size
Nuts, Bolts, Fasteners
Steering Head Bearings
Lubrication System Diagram
Lubrication System Service Information
Lubrication System Specifications
Lubrication System Torque Values
Lubrication System Troubleshooting
Oil Pump Removal
Oil Pump Disassembly
Oil Pump Inspection
Oil Pump Assembly
Fuel System Tool
Fuel System Torque Value
Fuel System Service Information
Fuel System Specifications
Fuel System Troubleshooting
Engine Won't to Start
Lean Mixture
Rich Mixture
Air Cleaner Housing Removal/Installation
Carburetor Removal
Throttle Valve
Carburetor Body
Carburetor Disassembly
Carburetor Assembly
Float Level Inspection
Carburetor Installation
Idle Speed
Air Screw Adjustment
Initial Opening
Idle Drop Procedure
Crankcase Breather
Engine Removal/Installation
Cylinder Head/Valves Service Information
Cylinder Head/Valves Specifications
Cylinder Head/Valves Torque Values
Cylinder Head/Valves Troubleshooting
Cylinder Head/Valves Tools
Excessive Smoke
Excessive Noise
Valve Spring Compressor 07757 - 0010000
Seat Cutter, 20.5 MM
Flat Cutter, 24 MM
Flat Cutter, 21.5 MM
Cutter Holder, 5 MM 07781 - 0010400
Cylinder Compression
Camshaft Removal
Compression Pressure
Cylinder Head Removal
Cylinder Head Disassembly
Cylinder Head Inspection
Rocker Arm
Valve Spring
Valve
Valve Guide Replacement
Valve Seat Inspection/Refacing
Valve Guide Driver, 5.0 MM 07942
Note 3
Valve Seat Refacing
Note
Note
Camshaft Installation
Note Note
Cylinder/Piston
Cylinder/Piston Service Information
Cylinder/Piston Specifications
Cylinder/Piston Torque Values
Cylinder/Piston Troubleshooting
Piston Sounds
Cylinder Removal
Piston Removal
Cylinder/Piston Inspection
Piston Ring Installation
Note
Piston Installation
Cylinder Installation
Clutch/Gearshift Linkage
Clutch/Gearshift Linkage Service Information
Clutch/Gearshift Linkage Specifications
Clutch/Gearshift Linkage Torque Values
Clutch/Gearshift Linkage Tools
Clutch/Gearshift Linkage Troubleshooting
Clutch Slips When Accelerating
Hard to Shift
Transmission Jumps out of Gear
Right Crankcase Cover Removal
Clutch Removal
Clutch Spring
Clutch Disc
Primary Drive Gear/Clutch Center Guide
Crankshaft
Drive Gear Outer/Clutch Center
Gearshift Linkage Removal
Clutch/Gearshift Linkage Inspection
Clutch/Gearshift Linkage Installation
Right Crankcase Cover Installation
Alternator/Cam Chain Tensioner
Alternator/Cam Chain Tensioner Service Information
Alternator/Cam Chain Tensioner Specifications
Alternator/Cam Chain Tensioner Tools
Alternator/Cam Chain Tensioner Troubleshooting
Flywheel/Stator Removal
Cam Chain Tensioner
Stator/Flywheel Installation
Crankshaft/Transmission/Kickstarter
Crankshaft Itransmission/Kickstarter
Troubleshooting
Crankcase Separation
Crankshaft Removal
Crankshaft Inspection
Crankshaft Installation
Transmission Removal
Transmission Disassembly
Transmission Inspection
Transmission Assembly
Gearshift Drum Disassembly
Shift Drum Assembly
Transmission Bearing Replacement
Transmission Installation
Kickstarter Removal
Kickstarter Disassembly
Kickstarter Inspection
Kickstarter Assembly
Kickstarter Installation
Crankcase Assembly
Front Wheel/Brake/Suspension/Steering
Front Wheel/Brake/Suspension/Steering Service Information
Front Wheel/Brake/Suspension/Steering Specifications
Front Wheel/Brake/Suspension/Steering Torque Values
Front Wheel/Brake/Suspension/Steering Troubleshooting
Front Wheel/Brake/Suspension/Steering Tools
Hard Steering
Front Wheel Wobbling
Handlebar Removal
Handlebar Installation
Front Wheel Removal
Front Wheel Inspection
Axle
Wheel Bearing
Wheel Rim Runout
Wheel Center Adjustment
Front Brake Removal
Front Brake Inspection
Front Brake Disassembly
Front Brake Assembly
Fork Disassembly
Front Brake Installation
Fork Inspection
Fork Assembly
Steering Stem Removal
Steering Stem Bearing Replacement
Steering Stem Installation
Rear Wheel/Brake/Suspension
Rear Wheel/Brake/Suspension Service Information
Rear Wheel/Brake/Suspension Torque Values
Rear Wheel/Brake/Suspension Specifications
Rear Wheel/Brake/Suspension Tools
Rear Wheel/Brake/Suspension Troubleshooting
Soft Suspension
Hard Suspension
Rear Wheel Wobbling
Rear Wheel Removal
Rear Wheel Inspection
Rear Wheel Disassembly
Rear Wheel Assembly
Wheel Bearing Removal
Wheel Bearing Installation
Rear Brake Removal
Rear Brake Inspection
Rear Brake Disassembly
Rear Brake Assembly
Shock Absorber Removal
Shock Absorber Inspection
Shock Absorber Installation
Swingarm Removal
Swingarm Inspection
Swingarm Installation
Brake Pedal Removal
Brake Pedal Installation
Ignition System Diagram
Ignition System Service Information
Ignition System Specifications
Ignition System Torque Values
Ignition System Tools
Ignition System Troubleshooting
No Spark at Spark Plug
Ignition System Inspection
Ignition Coil Primary Peak Voltage
Ignition Pulse Generator Peal Voltage
Alternator Exciter Coil Peak Voltage
Ignition Coil Removal/Installation
Ignition Control Module
Engine Stop Switch/Ignition Switch Inspection
Ignition Timing
Wiring Diagram
Troubleshooting
Engine Does Not Start or Is Hard to Start
Engine Lacks Power
Poor Performance at Low and Idle Speed
Poor Performance at High Speed
Poor Handling
Index
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Table of Contents
Troubleshooting
Frame/body panels/exhaust system service information
23
Lubrication system service information
49
Fuel System Troubleshooting
56
Cylinder Head/Valves troubleshooting
74
Cylinder/piston troubleshooting
92
Clutch/gearshift linkage troubleshooting
102
Alternator/cam chain tensioner service information
121
CRANKSHAFT ITRANSMISSION/KICKSTARTER
132
Front wheel/brake/suspension/steering troubleshooting
148
Rear wheel/brake/suspension troubleshooting
168
Ignition system troubleshooting
184
Troubleshooting
193
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This manual is also suitable for:
2001 xr50r
2002 xr50r
2003 xr50r
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